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1
Root Cause
Material wear
Historical /Corrective Actions / Path Fwd
 Twelve (12) assemblies with improved liners were
provided by NHBB to Bell for evaluation. Two (2) were
successfully bench tested and ten (10) were provided to
the FST and fielded on three (3) aircrafts. FST is tracking
performance.
MR Pitch Link Rod Ends
Reliability Performance Metrics
Inst MTBF = 853 hrs comp / 213 FH AC
Cum MTBF = 979 hrs com / 245 FH AC
(Upper Rod Ends)
Problem Statement
• Reliability performance degrading for MR PL
Rod Ends.
• PMIC interval removal refers to a fatigue life,
sparing needs to be based on current removal
rate.
Main Rotor Controls – For Reference
449-010-44-101
(lower)
449-010-44-103
(Upper)
449-010-435
-101 (Long)
-103 (Short)
Metal to Metal
Contact, 16, 5%
Unknown, 61, 21%
Radial Play Outof
Limits, 220, 74%
Copyright 2012 Bell Helicopter Textron Inc.
H1 Drives / Transmissions
Problem Statement
• Reliability Performance
• Leaks
• Gears Grinding Burns
• Main Case Deformation
• TR Driveshaft Couplings
• Water Intrusion
Root Causes
• Seals
• Process – Grinding Wheel Time
• Torsional loads – Quill Webbing
• Paint - Corrosion
Nomenclature MTBUMA (FRACAS) MTBF (FRACAS)
DRIVES/TRANSMISSION SYSTEM 9.963435 43.967993
Data from Aircraft Reliability Prediction Report July 13
DRIVES/TRANSMISSION SYSTEM 8.808477 36.793443
Y
Z
A. Fire Extinguisher
Copyright 2012 Bell Helicopter Textron Inc.
• xx
Copyright 2012 Bell Helicopter Textron Inc.
• !!!!
Continue
Copyright 2012 Bell Helicopter Textron Inc.
• Kutvlkjn;l
Copyright 2012 Bell Helicopter Textron Inc.
• 541981659
• Print Cert
Copyright 2012 Bell Helicopter Textron Inc.
• 541981659
• Print Cert

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22 quad chart

  • 1. 1 Root Cause Material wear Historical /Corrective Actions / Path Fwd  Twelve (12) assemblies with improved liners were provided by NHBB to Bell for evaluation. Two (2) were successfully bench tested and ten (10) were provided to the FST and fielded on three (3) aircrafts. FST is tracking performance. MR Pitch Link Rod Ends Reliability Performance Metrics Inst MTBF = 853 hrs comp / 213 FH AC Cum MTBF = 979 hrs com / 245 FH AC (Upper Rod Ends) Problem Statement • Reliability performance degrading for MR PL Rod Ends. • PMIC interval removal refers to a fatigue life, sparing needs to be based on current removal rate. Main Rotor Controls – For Reference 449-010-44-101 (lower) 449-010-44-103 (Upper) 449-010-435 -101 (Long) -103 (Short) Metal to Metal Contact, 16, 5% Unknown, 61, 21% Radial Play Outof Limits, 220, 74%
  • 2. Copyright 2012 Bell Helicopter Textron Inc. H1 Drives / Transmissions Problem Statement • Reliability Performance • Leaks • Gears Grinding Burns • Main Case Deformation • TR Driveshaft Couplings • Water Intrusion Root Causes • Seals • Process – Grinding Wheel Time • Torsional loads – Quill Webbing • Paint - Corrosion Nomenclature MTBUMA (FRACAS) MTBF (FRACAS) DRIVES/TRANSMISSION SYSTEM 9.963435 43.967993 Data from Aircraft Reliability Prediction Report July 13 DRIVES/TRANSMISSION SYSTEM 8.808477 36.793443 Y Z A. Fire Extinguisher
  • 3. Copyright 2012 Bell Helicopter Textron Inc. • xx
  • 4. Copyright 2012 Bell Helicopter Textron Inc. • !!!! Continue
  • 5. Copyright 2012 Bell Helicopter Textron Inc. • Kutvlkjn;l
  • 6. Copyright 2012 Bell Helicopter Textron Inc. • 541981659 • Print Cert
  • 7. Copyright 2012 Bell Helicopter Textron Inc. • 541981659 • Print Cert

Editor's Notes

  1. Retrofit?