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Multidisciplinary Engineering Innovations: From Conveyors to Propulsion to Sustainable Materials
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 08 | Aug 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 343 Multidisciplinary Engineering Innovations: From Conveyors to Propulsion to Sustainable Materials U. A. Patil1 1Mechanical Engineer, Textile and Engineering Institute,(Ich.), Maharashtra, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - This comprehensive review explores multidisciplinary engineering innovations across five key areas: Conveyor Systems, Vehicle Propulsion, Sand Reclamation, Nanocomposites, and Sustainable Materials. Delving into each topic, the study unveils diverse conveyor types and their tailored applications, optimizing material handling in various industries. Shifting to vehicle propulsion, it dissects alternative solutions for differential- less drives and compares differential systems based on operational needs. In the realm of sand reclamation, IoT technology drives efficiency through real-time monitoring and remote control. Advancements in nanocomposites result in lightweight, durable materials with improved mechanical and thermal properties. Lastly, the article underscores the importance of sustainable materials by exploring PVC alternatives and effective plastic waste management strategies. This exploration highlights engineering's transformative role in reshaping industries and fostering sustainability. Key Words: Conveyor Systems,Vehicle Propulsion,Sand Reclamation, Nanocomposites, Sustainable Materials. 1. INTRODUCTION The summarized content provided encompasses diverse research articles spanning several industries. It covers the significance of conveyor systems in efficient material handling, highlighting different types and their applicability across various sectors. The research delves into the design, testing, and validation of slat conveyors for assembly lines, emphasizing optimization and efficiency. In the foundry sector, the integration of IoT technology and fluidized bed sand coolers are explored for enhancing sand reclamation processes. The automotive field is discussed in terms of innovative differential-less drive systems, with a focus on advancements and comparative evaluations. Additionally, the text touches upon material research, outlining recent developments in ternary nanocomposites and emphasizing their potential applications. Lastly, the importance of alternatives to PVC and efficient plastic waste management is highlighted, contributing to environmental sustainability. This comprehensive overview underscores the multidisciplinary nature of these research endeavors and their impact on industry efficiency, environmental consciousness, and technological advancement. 2. ADVANCED INDUSTRIAL CONVEYOR SYSTEM Conveyor systems are crucial in various industries for efficient material handling. They can be broadly categorized into belt, roller, chain, and screw conveyors. Belt conveyors are versatile and used in industries like manufacturing and mining. Roller conveyors are ideal for heavy items and are used in warehouses and distribution centers. Chain conveyors handle bulk materials, often in harsh environments like agriculture and mining. Screw conveyors move materials at an incline and are common in food processing and agriculture. Industries choose conveyor types based on factors like material, distance, throughput, and environment for optimized operations.[1]Another research focuses on the design and modeling process of a slat conveyor tailored for a two- wheeler assembly line. It highlights the key steps involved in creating an efficient conveyor system, starting with analyzing the assembly line's requirements and selecting an appropriate slat conveyor type based on factors like size, weight, and throughput. The article emphasizes aspects such as conveyor length, layout, drive systems, support structure, and safety measures. It underscores the significance of 3D modeling for visualizing the design, materials selection for durability, and the importance of testing, optimizing, and planning maintenance for the conveyor system's long-term performance.[2]One more research focuses on evaluating and confirming the functionality of a slat conveyor designed for a two-wheeler assembly line. The study involves thorough testing procedures to ensure the conveyor system operates effectively and meets the assembly line's requirements. The article discusses protocols for testing factors such as load capacity, speed, and alignment. It also covers the validation process, including comparing test results with predicted outcomes from the design phase. The article addresses any identified issues and describes adjustments made for optimization. It concludes by determining whether the conveyor system meets the assembly line's needs and may offer recommendations for further improvements. [3]
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 08 | Aug 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 344 3. EFFECTIVE RESEARCH ON FOUNDRY SECTOR In the case of the foundry sector, an article presents an IoT-based smart sand reclamation system designed to efficiently manage sand reclamation in industrial contexts like foundries. It integrates IoT technology for real-time communication and data sharing among system components. The system aims to optimize the sand reclamation process by incorporating online monitoring for remote observation, data acquisition from sensors, and remote control capabilities. The benefits of IoT integration include improved monitoring, reduced downtime, enhanced decision-making, and cost savings. The article addresses potential challenges and highlights the system's broader applicability to industrial automation. Overall, the IoT-based approach enhances sand reclamation efficiency, aligning with the drive for resource conservation and improved industrial processes.[4] Recently article provides a comprehensive overview of fluidized bed sand coolers and their role in the process of foundry sand reclamation. The article discusses the significance of foundry sand reclamation in reducing waste and promoting sustainability, emphasizing the importance of efficiently cooling and reconditioning sand for reuse. It introduces fluidized bed sand coolers as a key technology in achieving these goals. The cooler's operational principles, such as fluidization and heat exchange, are explained, along with their benefits in optimizing sand reclamation. The article also delves into the design considerations, heat transfer mechanisms, and factors influencing the cooling efficiency of fluidized bed sand coolers. In conclusion, the article highlights the potential of fluidized bed sand coolers to enhance the foundry industry's environmental footprint by enabling effective sand reclamation and reuse while ensuring improved casting quality.[5] Foundry sand reclamation using a fluidized bed combustor involves a process wherein used foundry sand is efficiently reclaimed for reuse through combustion in a fluidized bed environment. This method offers a sustainable solution for managing foundry waste by not only reclaiming sand but also utilizing the heat generated during combustion for various applications. The fluidized bed combustor enables the sand to be thoroughly cleaned, removing contaminants and binders, while also yielding energy. This approach aligns with environmental goals by reducing waste and energy consumption in the foundry industry, contributing to both cost savings and enhanced sustainability.[6] The impact of automation on the waste sand heating process during reclamation, utilizing an Arduino microcontroller, is examined in the study. Automation enhances the efficiency and precision of waste sand heating for reclamation. The Arduino microcontroller controls and monitors the heating parameters, ensuring accurate temperature regulation and uniform heating. This results in improved quality of reclaimed sand and reduced energy consumption. The integration of automation streamlines the reclamation process, optimizing resource utilization and contributing to cost-effectiveness and sustainability in waste sand reclamation efforts.[7] 4. NEW ERA OF DIFFERENTIAL DRIVE IN AUTOMOBILE INDUSTRY The research in the automobile sector discusses the generation of alternative solutions for a differential-less drive system that can be applied to vehicle propulsion. The focus is on finding innovative approaches to replace traditional differentials in vehicles. The study explores various options to achieve power distribution and wheel speed differentiation, considering factors like efficiency, performance, and reliability. By seeking alternatives to differentials, the goal is to enhance vehicle propulsion systems, improve traction, and potentially reduce maintenance requirements. The article underscores the importance of innovation in the automotive field and the potential impact of adopting new differential-less drive solutions for future vehicles.[8]The study involves a comparative analysis of differential drives based on operational requirements, conducted through the expert rating method. The research evaluates different types of differential drives, considering their performance against specific operational criteria. Experts in the field provide ratings and insights into how well each drive meets the requirements. By using this method, the study aims to objectively compare differential drives, taking into account factors like efficiency, maneuverability, and adaptability to various conditions. The expert rating method offers a structured approach to assess and rank differential drives, providing valuable insights for selecting the most suitable drive system based on operational needs.[9]The future research lies in recent advancements in differential drive systems for automobile propulsion. It highlights innovations in differential technologies that aim to enhance vehicle performance, handling, and efficiency. The study covers developments in electronic and mechanical differentials, including torque vectoring systems that can optimize power distribution to individual wheels. These advancements address challenges related to traction, stability, and maneuverability, contributing to improved vehicle dynamics and safety. The article emphasizes how these recent advances play a pivotal role in shaping the future of automobile propulsion by providing more sophisticated and adaptable differential solutions that align with evolving consumer demands and technological trends.[10] 5. POLYMER SCIENCE DEVELOPMENTS In the material research sector, The review article discusses recent advancements in ternary blends of nanocomposites and their influence on mechanical and thermal properties. It provides an overview of
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 08 | Aug 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 345 developments in nanocomposite materials composed of three distinct components. The study explores how these ternary blends of nanocomposites have led to improved mechanical strength and enhanced thermal stability compared to traditional composites. The review highlights the impact of factors such as nanoparticle type, size, and distribution on the resulting properties of the ternary nanocomposites. By analyzing various studies, the article emphasizes the potential for tailoring material properties through ternary blending, which could lead to applications in diverse fields like aerospace, automotive, and electronics, where superior mechanical and thermal performance is crucial.[11]Another study involves a numerical analysis of an extruder screw and its role in controlling the diameter of plastic wire in an extruder machine. The research focuses on understanding how the design and operation of the extruder screw impact the diameter of the plastic wire being produced. Numerical simulations are employed to model the behavior of the extrusion process, considering factors such as screw geometry, material properties, and processing conditions. The study aims to optimize the extruder screw design to achieve accurate and consistent control over the diameter of the plastic wire. By leveraging numerical analysis, the research seeks to contribute to the enhancement of extruder machine efficiency and the quality of plastic wire production.[12] The article emphasizes the significance of utilizing alternative materials to polyvinyl chloride (PVC) and the importance of effective plastic waste management. It underscores the environmental and health concerns associated with PVC, such as its potential to release harmful chemicals during production and disposal. The adoption of alternative materials that are more sustainable and less toxic is highlighted as a crucial step in reducing the negative impact of PVC on ecosystems and human health. Furthermore, the article stresses the critical need for efficient plastic waste management strategies to mitigate the growing issue of plastic pollution. By implementing proper waste management practices, such as recycling, reuse, and responsible disposal, the article argues that society can address the environmental challenges posed by plastics and contribute to a more sustainable future. [13] 6. CONCLUSIONS This collection of studies covers a diverse range of topics within industrial engineering and material science. It delves into the exploration of conveyor systems tailored to various industries, including the design and testing of a slat conveyor for two-wheeler assembly lines. The integration of IoT technology for smart sand reclamation with real-time monitoring is examined, alongside insights into fluidized bed sand cooling and combustion methods for foundry sand reclamation. Automation's impact on waste sand reclamation is studied through Arduino microcontroller integration. The realm of vehicle propulsion is explored, encompassing differential-less drive system alternatives and a comparison of differential drives based on operational needs. Recent advancements in differential drive systems for automobiles are presented. Nanocomposite blends and their mechanical and thermal characteristics are reviewed, followed by numerical analysis of extruder screw performance and plastic wire diameter control. The necessity for alternative materials to PVC and effective plastic waste management is emphasized throughout these studies. REFERENCES [1] “Abhijeet K Baji,Utkarsh A.Patil, V.R.Naik, “Study of Different Types of Conveyor System And Their Use According To The Various Needs of Different Industries”NATIONAL CONFERENCE ON EXCELLENCE IN DESIGN, MANUFACTURING & AUTOMATION (NCEDMA),2018 [2] Baji, Abhijeet K., Utkarsh A. Patil, and V. R. Naik. "Design and Modeling of Slat Conveyor for Two Wheeler Assembly line." (2018). [3] Baji, Abhijeet K., Utkarsh A. Patil, and V. R. Naik. "Testing and Validation of Two Wheeler Assembly Line Slat Conveyor." (2018). [4] Patil, Utkarsh A., and Vasudev D. Shinde. "IoT based smart sand reclamation system with online monitoring and data acquisition." Int. Res. J. Eng. Technol.(IRJET) 8.4 (2021): 3337-3342. [5] Patil, Utkarsh A. Rohitkumar S. Bharamgonda, Prof. PN Gore”.An Overview on Fluidized Bed Sand Cooler for Foundry Sand Reclamation”,NATIONAL CONFERENCE ON EXCELLENCE IN DESIGN, MANUFACTURING & AUTOMATION (NCEDMA),2018 [6] Patil, Utkarsh A. Vishal J. Savant Prof. PN Gore”.Foundry sand reclamation using fluidized bed combustor”,NATIONAL CONFERENCE ON EXCELLENCE IN DESIGN, MANUFACTURING & AUTOMATION (NCEDMA),2018 [7] Patil, Utkarsh A., Suyog B. Rayjadhav, and Vasudev D. Shinde. "Effect of Automation on the Heating of Waste Sand in Reclamation Process Using Arduino Microcontroller." Journal of The Institution of Engineers (India): Series D (2022): 1-8. [8] Patil, Utkarsh A., et al. "Generation of Alternative Solutions for Differential-Less Drive System Applicable to Vehicle Propulsion." (2018). [9] Utkarsh A. Patil, Rohit S. Bharamgonda, Vishal J. Savant, Prof. V. P. Gaikwad,”Comparative Study of Differential Drives on The Basis of Operational
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 08 | Aug 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 346 Requirements by Use of Expert Rating Method”Int. Res. J. Eng. Technol 5.06 (2018): 1887-1893. [10] Patil, Utkarsh A., et al. "Recent Advances in Differential Drive Systems for Automobile Propulsion." Recent Advances in Differential Drive Systems for Automobile 5.05 (2018). [11] Patil, Utkarsh A., and Pravin R. Kubade. "Recent Advances in Ternary Blends of Nanocomposite and Their Impact on the Mechanical and Thermal Properties: A Review." International Conference on Applications of Machine Intelligence and Data Analytics (ICAMIDA 2022). Atlantis Press, 2023. [12] Salunkhe, Deepak R., V. P. Gaikwad, and Utkarsh Patil. "NUMERICAL ANALYSIS OF EXTRUDER SCREW & CONTROLLING THE DIAMETER OF PLASTIC WIRE IN EXTRUDER MACHINE." Int. Res. J. Eng. Technol 5.06 (2018): 523-526. [13] Utkarsh A. Patil, Pravin R. Kubade, “The Importance of Alternative Materials to PVC and Effective Plastic Waste management” Advancement in Materials Processing Technology, V3,2023
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