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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 12 | Dec 2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1514
Implementation of Multi-Criteria Decision Making for selection of
Coating material on AISI 4140 steel
Firojkhan Pahan1, Dr. S G Dambhare2, Amol Mali1, Shrikant Nawale1
1Assistant Professor, Dept. of Mechanical Engineering, DYPIEMR, Pune , Maharashtra, India
2Professor, Dept. of Mechanical Engineering, DYPIEMR, Pune , Maharashtra, India
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - In this investigation, Selection of variouskindsof
Nitriding procedure and coatings utilizedonAISI 4140steelto
enhance tribological properties by Multi Criteria Decision
Making strategies (MCDM) .The MCDM strategy is utilized for
determination best in particular TOPSIS method . Entropy
Method is utilized to discover weightage for the material
criteria resembles young’s modulus(E), Hardness (H),H/E
,H3/E2 and basic load for grip of covering for AISI 4140 steel.
The investigation based on five different alternative gives the
best material nitrided and WCC coated AISI 4140 steel
Key Words: MCDM, TOPSIS
1. INTRODUCTION
In the ongoing research of advancement is done in the field
of Tribology and surface designing. The majority of the
examination is engaged to enhance the wear opposition of
mechanical materials and applications. Metal affidavit and
covering systems are utilized for enhancing the erosion
misfortune in the modern application, in thisway expanding
the life expectancy of materials.Henceforth,to enhancewear
obstruction, surface harshness, and surface research, broad
research is completed which incorporatesthe expansionofa
covering or metal statement on the surface of materials [1-
2].
To the extent the coating material is concerned, it relies
upon the properties viz. Modulus of Elasticity (E), hardness
(H), Adhesion, wear rate and coefficient of Friction(COF)[3].
Each covering material will include distinctive properties, a
few properties will enhance one part of material in the
meantime it can adverse effect the other.Itisfundamental to
choose the best covering material which gives the best
execution by thinking about various material propertiesand
parameters. Multi-criteria basic leadership strategies
(MCDM) are used for the determination ofcoatingrelying on
the material properties, parameters and its applications [4].
MCDM techniques are developed amid the only remaining
century for different groups of utilizations. According to the
applications, analystshadcreateddiverseMCDMtechniques.
Some of MCDM techniques depend on a graphical
methodology for instance ASHBY strategy [5], on scientific
methodologies viz. The direct task strategy [6], COPRAS
(complex relative appraisal) [7],PROMETHEE [8],ELECTRE
[9], the straight task strategy [10-11], and, VIKOR
(VlseKriterijumska Optimizacija Kompromisno Resenje)
[12].
The choice of coating materials is completed based on
properties like modulus of elasticity (E), hardness (H), COF
and Bonding between covering substrate and materials,
Moreover, some analyst discovered variables like H/E and
H3/E2 are viable in the choice procedure [13-15].
In the present work, five materials with various coating and
nitriding are considered. Following are thematerialsusedto
recognize the most appropriate covering materials as AISI
4140 combination steel, Nitrided AISI 4140 amalgam steel,
Nitrided and TiN coat AISI 4140 composite steel,Nitrideand
TiAlN coat AISI 4140 compound steel and Nitride and WC/C
coat AISI 4140 combination steel are chosen to analyze the
mechanical properties. The exploratory testing is done to
discover mechanical properties. The choiceofbestmaterials
depends on four elements viz. Young's modulus, Hardness,
H/E and H3/E2.The weightage of the each factor is
determined with the assistance of Analytical Hierarchy
Process (AHP) [16], Entropy strategy (16), and bargained
weighting technique. The TOPSIS technique is utilized to
distinguish and choose the best coveringmaterial amongthe
five unique options.
2. DECISION-MAKING PROBLEM
Numerous utilizations of AISI 4140 compound steel are
having a high frictional power which prompts wear
resistance. Subsequently it is fundamental to enhance the
wear opposition. Consequently, AISI 4140 composite steel is
for the most part being covered with various covering
materials. Inany case, choosing a propercoveringforspecific
tribological application is as yet mind boggling and
troublesome in light of the fact that the tribological reaction
of covering relies upon no. of elements. Young's Modulus,
Hardness, H/E and H3/E2 proportion properties are
considered for determination of covering materials[17].
Five option AISI 4140 steel with the diverse blend of
Nitriding affidavit and coatings are utilized for the
investigation. The properties are outlined in Table 1. E, H,
H/E, and H3/E2 are the criteria's chosen forthis examination.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 12 | Dec 2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1515
Table -1: Tribological and Mechanical characteristics of
coatings
Sr. No. Coating Material
E
(GPA)
H (GPA) H/E H3/E2
1
AISI 4140 Alloy
Steel
210.00 7.0632 0.6862 3.3260
2
Nitride AISI 4140
Alloy Steel
225.00 12.5274 1.1210 15.7421
3
Nitride and TiN
Coat AISI 4140
Alloy Steel
250.00 22.5630 2.0767 97.3069
4
Nitride and TiAlN
Coat AISI 4140
Alloy Steel
280.00 29.4300 2.4078 170.6157
5
Nitride and WCC
Coat AISI 4140
Alloy Steel
280.00 29.4300 2.5583 192.6091
2.1. Entropy Method
Entropy method is objective weighting method which
uses probability theory which measures uncertainty in
output responses of each criteria to determine weightage of
each criteria. The steps required in the entropy method are
shown in Figure 4
Figure No 1 Flow chart of Entropy methods
Wherei=ExperimentNumber;j=outputresponsenumber,
m=Total number of Experiments and n=total number of
output response
β=weightage of corresponding jth response
The β values of weight responses each output responses are
calculated with the help of flowchart explain in Figure No 1
2.2. TOPSIS method
TOPSIS is generally used to find the preference
ranking of all alternate by using the output response of each
criteria and to convert the multi-criteria system into a
preferential index. The value which is close from the ideal
solution, according to benefit and cost situationofall criteria
will be used. The TOPSIS index is calculated as follows
Decision matrix is normalized with the help of Eq.
(1) which based on root mean square value
(1)
Weighted normalization is carried outwiththehelp
of weights obtained for each criteria by Eq. (1) .So the
normalized decision matrix is multiplied with weights as
given in Eq. (2)
(2)
The Ideal solution for each criteria’saredependson
their condition of maximization and minimization. Positive
Ideal solution (PIS) is determined by Eq. (3) and Negative
ideal solution (NIS) is determined by Eq. 3
(3)
Separation Measure of each weighted, normalized
decision matrix value from PIS and NIS is calculated by Eq.
(4) and Eq. (5)
Output Response
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 12 | Dec 2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1516
(4)
(5)
In TOPSIS method, theFinal relativeclosenessindex
is found to be between 0 to 1, The closeness relative index is
determined to help of Eq.
(6)
The ranking should be done as per the descending
values of Ci, Greater values mean higher rating.
3. RESULTS AND DISCUSSION
Table- 2: Weightages of Criteria
E (GPA) H H/E H3/E2
Weights 0.2848 0.2138 0.2714 0.2298
The entropy method gives the weights of each criteriabased
on upon the interdependence of the alternatives. According
to the section 3.1.3 weights were determined which is
represented in the form En for respective criteria. The
Corresponding values show the highest weighttoE(0.2848)
and least important criteria H (0.2138) and these weights
were shown in Table 2.
3.1. TOPSIS method
In TOPSIS,
Normalizing of a decision matrix for each criteria is
carried out by Eq. (1),
Thenweightnormalizationofweightsobtainsbythe
criteria weighting method is carried out which is shown in
Table 3,
PIS and NIS are calculated according to the criteria
of each alternative by Eq. (3) ,
Distance from PIS (S_j^*) and NIS (S_j^-) of each
criteria were represented by Eq.(4) (5),
Eq. (6) shows of relative closeness.
The highest value of C shows the best results.Hence
the values of the C corresponding to it alternatives are
arranged in descending order so as to get their ranks. The
Table 4 shows us the best rank to Nitride and WCC Coated
AISI 4140 Alloy Steel material.
Table- 3: Weightage normalization of Alternatives,
Sr
No
Coating Material
E
(GPA)
H H/E H3/E2
1
AISI 4140 Alloy
Steel 0.3747 0.1428 0.1601 0.0121
2
Nitride AISI
4140 Alloy Steel 0.4015 0.2532 0.2615 0.0571
3
Nitride and TiN
Coat AISI 4140
Alloy Steel 0.4461 0.4560 0.4844 0.3531
4
Nitride and
TiAlN Coat AISI
4140 Alloy Steel 0.4997 0.5948 0.5616 0.6192
5
Nitride and WCC
Coat AISI 4140
Alloy Steel 0.4997 0.5948 0.5967 0.6990
Table-4: TOPSIS Analysis
SR NO RANK
1 0.1508 0.0123 0.0753 5
2 0.1344 0.0286 0.1754 4
3 0.0629 0.0955 0.6029 3
4 0.0133 0.1453 0.9162 2
5 0.0000 0.1550 1.0000 1
4. CONCLUSIONS
This study proposes better way to select material
for tribological applications with help of different
mechanical properties by using MCDM methods.
Nitride deposited and WCC coated AISI 4140 is
selected among the alternatives taken for considerations.
The weights of each criteria for material selection
are conducted out through a compromised weighting
method which yields the most important measures to be
ratio of Hardness and modulus of elasticity (H/E).
REFERENCES
1. Shtansky DV, Sheveiko AN, Petrzhik MI,
Kiryukhantsev-Korneev FV, Levashov EA, Leyland A
2005. Hard tribological Ti–B–N,Ti–Cr–B–N,Ti–Si–B–
N and Ti– Al–Si–B–N coatings. Surface and Coating
Technology; 200: 208–12.
2. Musil J 2000. Hard and super hard nano composite
coatings. Surface and Coating Technology;125:322–
30.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 12 | Dec 2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1517
3. Edwards KL 2011. Materials influence on design: a
decade of development. Material and Design; 32:
1073–80.
4. Halil Caliskan, 2013. Selection of boron based
tribological hard coatings using multi-criteria
decision making methods. Material and Design; 50:
742–749
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Properties of Glass Fiber-Reinforced PTFE
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Alloy Steel with WC/C Lamellar Coatings Sliding
Against EN 8 Using Taguchi Method” Journal.
Institute of Engineers. India Series. C

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IRJET- Implementation of Multi-Criteria Decision Making for Selection of Coating Material on AISI 4140 Steel

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 12 | Dec 2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1514 Implementation of Multi-Criteria Decision Making for selection of Coating material on AISI 4140 steel Firojkhan Pahan1, Dr. S G Dambhare2, Amol Mali1, Shrikant Nawale1 1Assistant Professor, Dept. of Mechanical Engineering, DYPIEMR, Pune , Maharashtra, India 2Professor, Dept. of Mechanical Engineering, DYPIEMR, Pune , Maharashtra, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - In this investigation, Selection of variouskindsof Nitriding procedure and coatings utilizedonAISI 4140steelto enhance tribological properties by Multi Criteria Decision Making strategies (MCDM) .The MCDM strategy is utilized for determination best in particular TOPSIS method . Entropy Method is utilized to discover weightage for the material criteria resembles young’s modulus(E), Hardness (H),H/E ,H3/E2 and basic load for grip of covering for AISI 4140 steel. The investigation based on five different alternative gives the best material nitrided and WCC coated AISI 4140 steel Key Words: MCDM, TOPSIS 1. INTRODUCTION In the ongoing research of advancement is done in the field of Tribology and surface designing. The majority of the examination is engaged to enhance the wear opposition of mechanical materials and applications. Metal affidavit and covering systems are utilized for enhancing the erosion misfortune in the modern application, in thisway expanding the life expectancy of materials.Henceforth,to enhancewear obstruction, surface harshness, and surface research, broad research is completed which incorporatesthe expansionofa covering or metal statement on the surface of materials [1- 2]. To the extent the coating material is concerned, it relies upon the properties viz. Modulus of Elasticity (E), hardness (H), Adhesion, wear rate and coefficient of Friction(COF)[3]. Each covering material will include distinctive properties, a few properties will enhance one part of material in the meantime it can adverse effect the other.Itisfundamental to choose the best covering material which gives the best execution by thinking about various material propertiesand parameters. Multi-criteria basic leadership strategies (MCDM) are used for the determination ofcoatingrelying on the material properties, parameters and its applications [4]. MCDM techniques are developed amid the only remaining century for different groups of utilizations. According to the applications, analystshadcreateddiverseMCDMtechniques. Some of MCDM techniques depend on a graphical methodology for instance ASHBY strategy [5], on scientific methodologies viz. The direct task strategy [6], COPRAS (complex relative appraisal) [7],PROMETHEE [8],ELECTRE [9], the straight task strategy [10-11], and, VIKOR (VlseKriterijumska Optimizacija Kompromisno Resenje) [12]. The choice of coating materials is completed based on properties like modulus of elasticity (E), hardness (H), COF and Bonding between covering substrate and materials, Moreover, some analyst discovered variables like H/E and H3/E2 are viable in the choice procedure [13-15]. In the present work, five materials with various coating and nitriding are considered. Following are thematerialsusedto recognize the most appropriate covering materials as AISI 4140 combination steel, Nitrided AISI 4140 amalgam steel, Nitrided and TiN coat AISI 4140 composite steel,Nitrideand TiAlN coat AISI 4140 compound steel and Nitride and WC/C coat AISI 4140 combination steel are chosen to analyze the mechanical properties. The exploratory testing is done to discover mechanical properties. The choiceofbestmaterials depends on four elements viz. Young's modulus, Hardness, H/E and H3/E2.The weightage of the each factor is determined with the assistance of Analytical Hierarchy Process (AHP) [16], Entropy strategy (16), and bargained weighting technique. The TOPSIS technique is utilized to distinguish and choose the best coveringmaterial amongthe five unique options. 2. DECISION-MAKING PROBLEM Numerous utilizations of AISI 4140 compound steel are having a high frictional power which prompts wear resistance. Subsequently it is fundamental to enhance the wear opposition. Consequently, AISI 4140 composite steel is for the most part being covered with various covering materials. Inany case, choosing a propercoveringforspecific tribological application is as yet mind boggling and troublesome in light of the fact that the tribological reaction of covering relies upon no. of elements. Young's Modulus, Hardness, H/E and H3/E2 proportion properties are considered for determination of covering materials[17]. Five option AISI 4140 steel with the diverse blend of Nitriding affidavit and coatings are utilized for the investigation. The properties are outlined in Table 1. E, H, H/E, and H3/E2 are the criteria's chosen forthis examination.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 12 | Dec 2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1515 Table -1: Tribological and Mechanical characteristics of coatings Sr. No. Coating Material E (GPA) H (GPA) H/E H3/E2 1 AISI 4140 Alloy Steel 210.00 7.0632 0.6862 3.3260 2 Nitride AISI 4140 Alloy Steel 225.00 12.5274 1.1210 15.7421 3 Nitride and TiN Coat AISI 4140 Alloy Steel 250.00 22.5630 2.0767 97.3069 4 Nitride and TiAlN Coat AISI 4140 Alloy Steel 280.00 29.4300 2.4078 170.6157 5 Nitride and WCC Coat AISI 4140 Alloy Steel 280.00 29.4300 2.5583 192.6091 2.1. Entropy Method Entropy method is objective weighting method which uses probability theory which measures uncertainty in output responses of each criteria to determine weightage of each criteria. The steps required in the entropy method are shown in Figure 4 Figure No 1 Flow chart of Entropy methods Wherei=ExperimentNumber;j=outputresponsenumber, m=Total number of Experiments and n=total number of output response β=weightage of corresponding jth response The β values of weight responses each output responses are calculated with the help of flowchart explain in Figure No 1 2.2. TOPSIS method TOPSIS is generally used to find the preference ranking of all alternate by using the output response of each criteria and to convert the multi-criteria system into a preferential index. The value which is close from the ideal solution, according to benefit and cost situationofall criteria will be used. The TOPSIS index is calculated as follows Decision matrix is normalized with the help of Eq. (1) which based on root mean square value (1) Weighted normalization is carried outwiththehelp of weights obtained for each criteria by Eq. (1) .So the normalized decision matrix is multiplied with weights as given in Eq. (2) (2) The Ideal solution for each criteria’saredependson their condition of maximization and minimization. Positive Ideal solution (PIS) is determined by Eq. (3) and Negative ideal solution (NIS) is determined by Eq. 3 (3) Separation Measure of each weighted, normalized decision matrix value from PIS and NIS is calculated by Eq. (4) and Eq. (5) Output Response
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 12 | Dec 2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1516 (4) (5) In TOPSIS method, theFinal relativeclosenessindex is found to be between 0 to 1, The closeness relative index is determined to help of Eq. (6) The ranking should be done as per the descending values of Ci, Greater values mean higher rating. 3. RESULTS AND DISCUSSION Table- 2: Weightages of Criteria E (GPA) H H/E H3/E2 Weights 0.2848 0.2138 0.2714 0.2298 The entropy method gives the weights of each criteriabased on upon the interdependence of the alternatives. According to the section 3.1.3 weights were determined which is represented in the form En for respective criteria. The Corresponding values show the highest weighttoE(0.2848) and least important criteria H (0.2138) and these weights were shown in Table 2. 3.1. TOPSIS method In TOPSIS, Normalizing of a decision matrix for each criteria is carried out by Eq. (1), Thenweightnormalizationofweightsobtainsbythe criteria weighting method is carried out which is shown in Table 3, PIS and NIS are calculated according to the criteria of each alternative by Eq. (3) , Distance from PIS (S_j^*) and NIS (S_j^-) of each criteria were represented by Eq.(4) (5), Eq. (6) shows of relative closeness. The highest value of C shows the best results.Hence the values of the C corresponding to it alternatives are arranged in descending order so as to get their ranks. The Table 4 shows us the best rank to Nitride and WCC Coated AISI 4140 Alloy Steel material. Table- 3: Weightage normalization of Alternatives, Sr No Coating Material E (GPA) H H/E H3/E2 1 AISI 4140 Alloy Steel 0.3747 0.1428 0.1601 0.0121 2 Nitride AISI 4140 Alloy Steel 0.4015 0.2532 0.2615 0.0571 3 Nitride and TiN Coat AISI 4140 Alloy Steel 0.4461 0.4560 0.4844 0.3531 4 Nitride and TiAlN Coat AISI 4140 Alloy Steel 0.4997 0.5948 0.5616 0.6192 5 Nitride and WCC Coat AISI 4140 Alloy Steel 0.4997 0.5948 0.5967 0.6990 Table-4: TOPSIS Analysis SR NO RANK 1 0.1508 0.0123 0.0753 5 2 0.1344 0.0286 0.1754 4 3 0.0629 0.0955 0.6029 3 4 0.0133 0.1453 0.9162 2 5 0.0000 0.1550 1.0000 1 4. CONCLUSIONS This study proposes better way to select material for tribological applications with help of different mechanical properties by using MCDM methods. Nitride deposited and WCC coated AISI 4140 is selected among the alternatives taken for considerations. The weights of each criteria for material selection are conducted out through a compromised weighting method which yields the most important measures to be ratio of Hardness and modulus of elasticity (H/E). REFERENCES 1. Shtansky DV, Sheveiko AN, Petrzhik MI, Kiryukhantsev-Korneev FV, Levashov EA, Leyland A 2005. Hard tribological Ti–B–N,Ti–Cr–B–N,Ti–Si–B– N and Ti– Al–Si–B–N coatings. Surface and Coating Technology; 200: 208–12. 2. Musil J 2000. Hard and super hard nano composite coatings. Surface and Coating Technology;125:322– 30.
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 12 | Dec 2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1517 3. Edwards KL 2011. Materials influence on design: a decade of development. Material and Design; 32: 1073–80. 4. Halil Caliskan, 2013. Selection of boron based tribological hard coatings using multi-criteria decision making methods. Material and Design; 50: 742–749 5. Manish K. Rathod , Hiren V. Kanzaria 2011, A methodological concept for phase change material selection based on multiple criteria decisionanalysis with and without fuzzy environment” Material and Design; 50: 742–749 6. Jahan A, Ismail MY, Mustapha F, Sapuan SM. 2010. “Material selection based on ordinal data”. Material and Design; 31:3180–3187. 7. Maity SR, Chatterjee P, ChakrabortyS.2012,“Cutting tool material selection using grey complex proportional assessment method. Materials and Design Des;36:372–378. 8. Aditya Chauhan, Rahul Vaish 2012. A comparative study on material selection for micro- electromechanical systems. Material and Design;41; 177-181. 9. Chatterjee P, Chakraborty S 2012. Material selection using preferential ranking methods. Material and Design; 35:384–393. 10. Shanian A, Savadogo O 2006. A material selection model based on the concept of multiple attribute decision making. Material and Design; 27: 329–37. 11. Gupta N 2011. Material selection for thin-film solar cells using multiple attribute decision making approach. Material and Design; 32: 1667–71. 12. Dag˘deviren M, Yavuz S, Kılınç N 2009. Weapon selection using the AHP and TOPSIS methods under fuzzy environment. Expert System Application; 36:8143–51. 13. Ali Jahan, K.L. Edwards 2013. VIKOR method for material selection problems with interval numbers and target-based criteria. Material and Design; 47; 759-765. 14. Leyland A, Matthews A 2000. On the significance of the H/E ratio in wear control: a nano composite coating approach to optimized tribological behaviour. Wear; 246:1–11. 15. Tsui TY, Pharr GM, Oliver WC, Bhatia CS, White RL, Anders S, et al 1995. Nano indentation and nano scratching of hard carbon coatings for magnetic disks. In: Proceedings of materials research society symposium, San Francisco; 447–52. 16. Chauhan A, Vaish R 2013. Hard coating material selection using multi-criteria decision making. Material and Design; 44:240–5. 17. Firojkhan Pathan, Hemant Gurav, Sonam Gujrathi,2016 “Optimization for Tribological Properties of Glass Fiber-Reinforced PTFE Composites with Grey Relational Analysis”Journal of Materials, Volume 2016 . 18. Nikhil Rajendra Kadam, Ganesarethinam Karthikeyan,2015 “Wear Evaluation of AISI 4140 Alloy Steel with WC/C Lamellar Coatings Sliding Against EN 8 Using Taguchi Method” Journal. Institute of Engineers. India Series. C