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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 7140
Design and Fabrication of Adaptive Headlight System
Prateek Shingate1, Govind Jadhav1, Anish Khilare1, Mayur Hulawale1, Rohit R Patil2
1BE Student, Dept. Mechanical Engineering, Suman Ramesh Tulsiani Technical Campus Faculty of
Engineering Kamshet.
2Assistant Professor, Dept. Mechanical Engineering, Suman Ramesh Tulsiani Technical Campus Faculty of
Engineering Kamshet.
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - The highest fatal traffic accident rate occurs on
curve road at night time. In most cases, the late recognition
of object in the traffic zone plays a key role. This fact point to
the importance of the role of automobile forward lighting. In
order to provide enhanced night time safety measures, this
work aims to design and build a prototype of steerable
headlight by adapting a adaptive static headlight with every
close eye on cost and reliability. Components that are easily
available in the market and suitable for developing a
steerable headlight system were tested. Different kind of
tests were done on critical parts of the system in order to
determine its accuracy, its response time, and system
impacts. Finally the result acquired from the various tests
will be discussed. Any findings and changes that should be
made are discussed and may be useful for future
development.
Key Words: Prototype, Steerable headlight, Reliability,
Adaptive headlight
1. INTRODUCTION
Conventional headlight systems incorporate fixed direction
lamps , with higher or lower beamconfiguration whichisnot
suitable to night driving as they do not properly illuminate
the road during turning or gradient travel of vehicle. Hence
there is a need of such system which will give global
positioning of head lamp in minimum time.
The adaptive headlight system enables to position the
headlight in any global position in minimum path travel
using a single motor and low cost automation. Project aims
at design , development test and analysis of the path
generation mechanism. Preventive and active safety of road
vehicles is one of the top priorities in car design and
development nowadays. Passive and active safety systems
have been developed in R&D activity to produce vehicles
that will perform at the highest level of safety and ensure
comfortable driving under various conditions. Moreover,
researchers have been trying to develop preventive and
active safety systems that will activelysupportdrivingsafety
using today's advanced mechatronic systems.
Lighting in modern vehicles has been steadily improving in
the last decades. Modern technology provides new light
sources and more powerful optical systems. With current
sensors and control equipment, advanced dynamic lighting
systems are possible. The Adaptive Headlight System (AHS)
is the outcome of engineering efforts in developing the next
generation lighting systems not only for drivers but also for
all other road users. AHS is introduced in order to prevent a
possible accident from happeningbyincreasingthevisibility
at night. AHS automatically adjusts the light to match the
direction of travel. That enables the driver to react more
quickly because he/she will see the roadaheadmoreclearly.
AHS significantly enhances driving safety in the dark by
dynamically adjusting the headlights according to the car’s
current direction of travel to ensureoptimumilluminationof
the road ahead and to give the driver much better visibility.
2. LITERATURE REVIEW
Priyanka Duba, Mr. Nanaware J.D Based on literature review
the existing conventional light system do not provide
illumination in the right direction on curve roads due to this
constraint, a need to understand a alternative technology
solution. This paper propose the new system which is based
on camera as input sensor toadjust the horizontalrotationof
headlamp and this is newly propose adaptive front lightning
system in (AFS) helps to improve driers visibility at night
timehence achieving enhance safety.Thefutureworkmainly
concentrates on t invent a comprehensive AFS system which
can be suitable forcomlex road conditionincludingrelatedto
this paper. Road surface water, corner, highway, rural road
and urban road and so on.
Pankaj Vashishth, Prof. P. R. Rodge Based on literature
review From the intelligent headlight project we can avoid the
probable accidents that might happen in our country or in world.
We will turn light when vehicle about to turn this is helpful in
many situations. As the material we are using to develop this
project is very low cost so this is also cost effective project. This
can be easily implemented in all vehicles in the India.
Harshal Mohite Based we found the idea about intelligent
and adaptive headlight with EPS system. The aim is to
improve the visibility for the drivers thereby achieving
avoid the accident in the night vision more efficiently.
This paper is really useful to carry researcher work point
of view.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 7141
Adarsh Gaurav Based on literature review, This paper
has conferred the development of “Development of an
adaptive steering controlled headlight for low cost vehicles
” in which the headlights rotates with a same angle as with
which the front wheel of the vehicle rotates by the rotation
the steering wheel. The linkage mechanism of steering
controlled headlight proved to be robust and cost effective
option which can be used in vehicles especially in heavy
duty vehicles to transmit the rotation motion of the
steering wheel to the headlights when the mechanism is
engaged. It also increases the safety of drivers as well as
passengers by providing appropriate field of view during
ride in night and hilly areas which consists of frequent
sharp turns. The provision of engagement and
disengagement mechanism also made it suitable for use in
small and mid level vehicles.
Harish Kumar Based This type of lighting system
provides the better vision to the driver by turning
according to the direction of the steering wheel. It will
function as soon as the vehicle takes a turn. But, using this
system along with automatic dimming lights can be proven
to be even more effective as it automatically dims its light
when a vehicle comes at a closer distance, and thus,
providing a better vision to the passer-by
Shirsat Shashikant Based The Adaptive Front Lighting
System is a system which regulates automatically the light
distribution of a vehicle. A specific control algorithm is
developed for different driving conditions – curve roads
and incoming vehicle‟s. AFS can be formally defined as
maintaining a presumptively desired light distribution
adapted to the above road environment. The system tested
does so by way of input from in-vehicle parameters like
steering wheel angle and distance between incoming
vehicle and subject vehicle etc. The horizontal headlight
movement through movement of steering shaft and vertical
movement of headlamp due to distance between the two
vehicles is achieved by the means of AFS system
architecture. Few critical design factors considered during
inception stage were ease of availability, affordability and
reliability of the components use. It is also observed that
the system can be accommodated in the current low cost
models without major changes.
Ch. Prithviraj study based In this paper, primarily
adaptive control of brightness of headlights is done by
capturing the image of oncoming vehicle headlights and
then calculating light intensity. Based on light intensity
brightness of headlight is adjusted in order to avoid glaring
and illuminate the path properly. Secondly Remote access
of headlights of a vehicle is successfully controlled
through smart phone connected to internet where it utilizes
PHP based web services. This feature will help the user to
find the vehicle whenever there is no proper lighting
condition in the parking lane/cellar. The proposed design
has been tested and implemented in real time. This system
when integrated with existing vehicle features can be
drawn into a commercial product.
3. CONCEPTUAL DESIGN
Design consists of application of scientific principles,
technical information and imagination for development of
new or improvised machine or mechanism to perform a
specific function with maximumeconomy&efficiency.Hence
a careful design approach has to be adopted.
Fig .1 The conceptual design
The total design work, has been split up into two parts
1. System design
2. Mechanical Design.
System design mainly concerns the various physical
constraints and ergonomics, space requirements,
arrangement of various components on main frame at
system, man + machineinteractions, No. of controls, position
of controls, working environment of machine, chances of
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 7142
failure,safety measures to be provided,servicingaids,easeof
maintenance, scopeof improvement,weightofmachinefrom
ground level, total weight of machine and a lot more.
In mechanical design the components are listed down and
stored on the basis of their procurement, design in two
categories namely,
1. Designed Parts
2. Parts to be purchased
For designed parts detailed designisdone&distinctionsthus
obtained are compared to next highest dimensions which is
readily available in market. This amplifies the assembly as
well as post production servicing work. The various
tolerances on the works are specified. Theprocesschartsare
prepared and passed on to the manufacturing stage.
The parts which are to be purchased directly are selected
from various catalogs & specified so that any body can
purchase the same from the retail shop with given
specifications.
4. CONCLUSIONS
By implementing this system in automobile, there will be
less number of chances for road accidents, as the focus of
driver is on driving. Due to this system there is a greater
advantage in a darkness condition,where there absences of
street light,especially at highways.Thus the number of road
accidents will be reduced on highways due to glaring.
This developed architecture help to remove “blindspot”and
improve the drivers visibility at night time. Moving the
Headlights horizontallyandverticallyachievedcontinuously
corresponding to a sensor is achieved.. An advantage of the
developed headlight system is easily configured to fit in
variety of vehicles. The future work mainly concentrates on
to invent a comprehensive AFS system whichcanbesuitable
for complex road conditions including road surface water,
corner, highway, rural road and urban road and so on.
5. ACKNOWLEDGEMENT
It gives me a great pleasure to present this report, a
written testimony of the most fruitful Project I have
undergone. Firstly, I would like to thank Prof. M.A.Mane
for giving me an opportunity to work. I wholeheartedly
thank to my college guide Prof. RohitRPatil&alsothank
to my Project Coordinator Prof. M.A.Mane whohadbeen
an invaluable source of encouragement & motivation for
me during my project. I am immensely grateful to them
for all their help and support. I also extend my gratitude
towards Dr. J. B. Sankpal (Principal) & Prof.
P.V.Bute(HOD) for giving me opportunity to undergo
project design and fabrication of adaptive headlight
system. Lastly I want to thank whole ‘SRTTC KAMSHET
CAMPUS’ for extending their needed cooperation during
my project & for enormous qualities & knowledge that I
have gained during project training period which will
definitely help me in developing good carrier.
6. REFERENCES
[1]Priyanka Dubal,“Design of Adaptive Headlights for
Automobiles” International Journal on Recent and
Innovation Trends in Computing and Communication, Vol.3
Issue. 3, pp 1599 - 1603(MARCH 2015).
[2]Prof.P.R.Rodge, Pankaj Vashisth, Nandish Somani, Sagar
Raut, “Adaptive Headlight System” 4 Computer, SSJCOE,
Mumbai University India (APRIL 2016).
[3]Harish Kumar .V, Avinash.R,Niresh.J, Neelakrishnan.S,
“Development of an Adaptive Steering Controlled Headlight
for Low Cost Vehicles”International Journal of Advanced
Engineering Technology,Vol.7,Issue.3,pp1-2July-Sept2017.
[4]Harshal Mohite, Bhushan Mahangade, Maruti Gholase,
Sharada Kattgihalimath and Sandip Kumbhar - “Intelligent
and Adaptive Headlight”Vol.5No.2 (April 2015) .
[5]Meftah Hrairi and Anwar B.abuBakar,“Developmentofan
Adaptive HeadlampSystems” (ICCCE2010),11-13May2010.
[6]Shirsath Shashikant, Mechkul M.A Adaptive frontLight
System NIOSR Journal of Electronics and Communication
Engineering, IOSR Journal ofElectronicsandCommunication
Engineering (IOSR-JECE) p p 5-9.
[7]PrithvirajK, Archana Bhange, Vignana Jyothi “Smart
Adaptive Vehicle Lightning System” (NOV 2017)
International Journal of Engineering Research in Computer
Science and Engineering (IJERCSE) Vol.8, 2017.
[8]Prof. P.R.Rodge1, Pankaj Vashisth2, Nandish Somani3,
Sagar Raut -“Adaptive Headlight System”International
Advanced Research Journal in Science, Engineering and
Technology, Vol.3, Issue 4, April 2016.

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IRJET- Design and Fabrication of Adaptive Headlight System

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 7140 Design and Fabrication of Adaptive Headlight System Prateek Shingate1, Govind Jadhav1, Anish Khilare1, Mayur Hulawale1, Rohit R Patil2 1BE Student, Dept. Mechanical Engineering, Suman Ramesh Tulsiani Technical Campus Faculty of Engineering Kamshet. 2Assistant Professor, Dept. Mechanical Engineering, Suman Ramesh Tulsiani Technical Campus Faculty of Engineering Kamshet. ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - The highest fatal traffic accident rate occurs on curve road at night time. In most cases, the late recognition of object in the traffic zone plays a key role. This fact point to the importance of the role of automobile forward lighting. In order to provide enhanced night time safety measures, this work aims to design and build a prototype of steerable headlight by adapting a adaptive static headlight with every close eye on cost and reliability. Components that are easily available in the market and suitable for developing a steerable headlight system were tested. Different kind of tests were done on critical parts of the system in order to determine its accuracy, its response time, and system impacts. Finally the result acquired from the various tests will be discussed. Any findings and changes that should be made are discussed and may be useful for future development. Key Words: Prototype, Steerable headlight, Reliability, Adaptive headlight 1. INTRODUCTION Conventional headlight systems incorporate fixed direction lamps , with higher or lower beamconfiguration whichisnot suitable to night driving as they do not properly illuminate the road during turning or gradient travel of vehicle. Hence there is a need of such system which will give global positioning of head lamp in minimum time. The adaptive headlight system enables to position the headlight in any global position in minimum path travel using a single motor and low cost automation. Project aims at design , development test and analysis of the path generation mechanism. Preventive and active safety of road vehicles is one of the top priorities in car design and development nowadays. Passive and active safety systems have been developed in R&D activity to produce vehicles that will perform at the highest level of safety and ensure comfortable driving under various conditions. Moreover, researchers have been trying to develop preventive and active safety systems that will activelysupportdrivingsafety using today's advanced mechatronic systems. Lighting in modern vehicles has been steadily improving in the last decades. Modern technology provides new light sources and more powerful optical systems. With current sensors and control equipment, advanced dynamic lighting systems are possible. The Adaptive Headlight System (AHS) is the outcome of engineering efforts in developing the next generation lighting systems not only for drivers but also for all other road users. AHS is introduced in order to prevent a possible accident from happeningbyincreasingthevisibility at night. AHS automatically adjusts the light to match the direction of travel. That enables the driver to react more quickly because he/she will see the roadaheadmoreclearly. AHS significantly enhances driving safety in the dark by dynamically adjusting the headlights according to the car’s current direction of travel to ensureoptimumilluminationof the road ahead and to give the driver much better visibility. 2. LITERATURE REVIEW Priyanka Duba, Mr. Nanaware J.D Based on literature review the existing conventional light system do not provide illumination in the right direction on curve roads due to this constraint, a need to understand a alternative technology solution. This paper propose the new system which is based on camera as input sensor toadjust the horizontalrotationof headlamp and this is newly propose adaptive front lightning system in (AFS) helps to improve driers visibility at night timehence achieving enhance safety.Thefutureworkmainly concentrates on t invent a comprehensive AFS system which can be suitable forcomlex road conditionincludingrelatedto this paper. Road surface water, corner, highway, rural road and urban road and so on. Pankaj Vashishth, Prof. P. R. Rodge Based on literature review From the intelligent headlight project we can avoid the probable accidents that might happen in our country or in world. We will turn light when vehicle about to turn this is helpful in many situations. As the material we are using to develop this project is very low cost so this is also cost effective project. This can be easily implemented in all vehicles in the India. Harshal Mohite Based we found the idea about intelligent and adaptive headlight with EPS system. The aim is to improve the visibility for the drivers thereby achieving avoid the accident in the night vision more efficiently. This paper is really useful to carry researcher work point of view.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 7141 Adarsh Gaurav Based on literature review, This paper has conferred the development of “Development of an adaptive steering controlled headlight for low cost vehicles ” in which the headlights rotates with a same angle as with which the front wheel of the vehicle rotates by the rotation the steering wheel. The linkage mechanism of steering controlled headlight proved to be robust and cost effective option which can be used in vehicles especially in heavy duty vehicles to transmit the rotation motion of the steering wheel to the headlights when the mechanism is engaged. It also increases the safety of drivers as well as passengers by providing appropriate field of view during ride in night and hilly areas which consists of frequent sharp turns. The provision of engagement and disengagement mechanism also made it suitable for use in small and mid level vehicles. Harish Kumar Based This type of lighting system provides the better vision to the driver by turning according to the direction of the steering wheel. It will function as soon as the vehicle takes a turn. But, using this system along with automatic dimming lights can be proven to be even more effective as it automatically dims its light when a vehicle comes at a closer distance, and thus, providing a better vision to the passer-by Shirsat Shashikant Based The Adaptive Front Lighting System is a system which regulates automatically the light distribution of a vehicle. A specific control algorithm is developed for different driving conditions – curve roads and incoming vehicle‟s. AFS can be formally defined as maintaining a presumptively desired light distribution adapted to the above road environment. The system tested does so by way of input from in-vehicle parameters like steering wheel angle and distance between incoming vehicle and subject vehicle etc. The horizontal headlight movement through movement of steering shaft and vertical movement of headlamp due to distance between the two vehicles is achieved by the means of AFS system architecture. Few critical design factors considered during inception stage were ease of availability, affordability and reliability of the components use. It is also observed that the system can be accommodated in the current low cost models without major changes. Ch. Prithviraj study based In this paper, primarily adaptive control of brightness of headlights is done by capturing the image of oncoming vehicle headlights and then calculating light intensity. Based on light intensity brightness of headlight is adjusted in order to avoid glaring and illuminate the path properly. Secondly Remote access of headlights of a vehicle is successfully controlled through smart phone connected to internet where it utilizes PHP based web services. This feature will help the user to find the vehicle whenever there is no proper lighting condition in the parking lane/cellar. The proposed design has been tested and implemented in real time. This system when integrated with existing vehicle features can be drawn into a commercial product. 3. CONCEPTUAL DESIGN Design consists of application of scientific principles, technical information and imagination for development of new or improvised machine or mechanism to perform a specific function with maximumeconomy&efficiency.Hence a careful design approach has to be adopted. Fig .1 The conceptual design The total design work, has been split up into two parts 1. System design 2. Mechanical Design. System design mainly concerns the various physical constraints and ergonomics, space requirements, arrangement of various components on main frame at system, man + machineinteractions, No. of controls, position of controls, working environment of machine, chances of
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 7142 failure,safety measures to be provided,servicingaids,easeof maintenance, scopeof improvement,weightofmachinefrom ground level, total weight of machine and a lot more. In mechanical design the components are listed down and stored on the basis of their procurement, design in two categories namely, 1. Designed Parts 2. Parts to be purchased For designed parts detailed designisdone&distinctionsthus obtained are compared to next highest dimensions which is readily available in market. This amplifies the assembly as well as post production servicing work. The various tolerances on the works are specified. Theprocesschartsare prepared and passed on to the manufacturing stage. The parts which are to be purchased directly are selected from various catalogs & specified so that any body can purchase the same from the retail shop with given specifications. 4. CONCLUSIONS By implementing this system in automobile, there will be less number of chances for road accidents, as the focus of driver is on driving. Due to this system there is a greater advantage in a darkness condition,where there absences of street light,especially at highways.Thus the number of road accidents will be reduced on highways due to glaring. This developed architecture help to remove “blindspot”and improve the drivers visibility at night time. Moving the Headlights horizontallyandverticallyachievedcontinuously corresponding to a sensor is achieved.. An advantage of the developed headlight system is easily configured to fit in variety of vehicles. The future work mainly concentrates on to invent a comprehensive AFS system whichcanbesuitable for complex road conditions including road surface water, corner, highway, rural road and urban road and so on. 5. ACKNOWLEDGEMENT It gives me a great pleasure to present this report, a written testimony of the most fruitful Project I have undergone. Firstly, I would like to thank Prof. M.A.Mane for giving me an opportunity to work. I wholeheartedly thank to my college guide Prof. RohitRPatil&alsothank to my Project Coordinator Prof. M.A.Mane whohadbeen an invaluable source of encouragement & motivation for me during my project. I am immensely grateful to them for all their help and support. I also extend my gratitude towards Dr. J. B. Sankpal (Principal) & Prof. P.V.Bute(HOD) for giving me opportunity to undergo project design and fabrication of adaptive headlight system. Lastly I want to thank whole ‘SRTTC KAMSHET CAMPUS’ for extending their needed cooperation during my project & for enormous qualities & knowledge that I have gained during project training period which will definitely help me in developing good carrier. 6. REFERENCES [1]Priyanka Dubal,“Design of Adaptive Headlights for Automobiles” International Journal on Recent and Innovation Trends in Computing and Communication, Vol.3 Issue. 3, pp 1599 - 1603(MARCH 2015). [2]Prof.P.R.Rodge, Pankaj Vashisth, Nandish Somani, Sagar Raut, “Adaptive Headlight System” 4 Computer, SSJCOE, Mumbai University India (APRIL 2016). [3]Harish Kumar .V, Avinash.R,Niresh.J, Neelakrishnan.S, “Development of an Adaptive Steering Controlled Headlight for Low Cost Vehicles”International Journal of Advanced Engineering Technology,Vol.7,Issue.3,pp1-2July-Sept2017. [4]Harshal Mohite, Bhushan Mahangade, Maruti Gholase, Sharada Kattgihalimath and Sandip Kumbhar - “Intelligent and Adaptive Headlight”Vol.5No.2 (April 2015) . [5]Meftah Hrairi and Anwar B.abuBakar,“Developmentofan Adaptive HeadlampSystems” (ICCCE2010),11-13May2010. [6]Shirsath Shashikant, Mechkul M.A Adaptive frontLight System NIOSR Journal of Electronics and Communication Engineering, IOSR Journal ofElectronicsandCommunication Engineering (IOSR-JECE) p p 5-9. [7]PrithvirajK, Archana Bhange, Vignana Jyothi “Smart Adaptive Vehicle Lightning System” (NOV 2017) International Journal of Engineering Research in Computer Science and Engineering (IJERCSE) Vol.8, 2017. [8]Prof. P.R.Rodge1, Pankaj Vashisth2, Nandish Somani3, Sagar Raut -“Adaptive Headlight System”International Advanced Research Journal in Science, Engineering and Technology, Vol.3, Issue 4, April 2016.