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FINITE ELEMENT ANALYSIS OF GAS FOIL BEARINGS
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 05 | May 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 216 FINITE ELEMENT ANALYSIS OF GAS FOIL BEARINGS Srinath Ingale1, Sushant Mane2, Sanket More3, Vishal More4, Swaraj Kashid5, Aditya More6 1Assistant Professor of Mechanical Department, Dr. A. D. Shinde Collage of Engineering, Gadhinglaj-416502, Maharashtra, India 2,3,4,5,6 Student of Mechanical Department, Dr. A. D. Shinde Collage of Engineering, Gadhinglaj-416502, Maharashtra, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - Micro turbomachinery demands gas comportments to be light compact and should operate at varying temperatureconditions. Lowheatgenerationdisunion and lack of lubricant rotation system makes it compact dependable andeco-friendly. still low stiffness and damping portions, high cost and lack of sufficient knowledge and prophetic tools kindly restricts GFBs use in mass produced operation. Current marketable and engineering operation demands further and more aggressive designs with high face speed and unit loads as well as thinner fluid film. Again rotor- dynamics analysis uses stiffness and damping portions to represent fluid film geste or in other words theseportionsplay the crucial part in determining dynamic characteristics of a rotor shaft. Stiffness portions depend substantially on two factors first the static deviation of antipode due to shaft cargo and second the hydrodynamic effect produced due to the fluid film. Then's an approach to calculate the stiffness measure produced due to static deviation of GFBs due to static cargo using finite element analysis and the stiffness measure has been calculated. Reynold’s equation is to be answered using FDM to gain pressure profile during hydrodynamic action of fluid film and using these pressure values in thebearingmodel dynamic element of stiffness can be produced. Adding both factors will produce the overall stiffness measure of a gas antipode bearing. Key Words: FEA, gas foil bearing, stiffness coefficients. 1. INTRODUCTION A bearing is a mechanical device that separates two opposing shells fully by a subcaste of fluid lubricant. Plain journal bearing is used commercially in nearly all bias that has a rotating part. Compressors, pumps turbines, motors creators are many exemplifications need to be mentioned. Journal bearing is a structure where two cylinders rotate concentrically relative to each other. One being the shaft, rotating at a particular angular speed, and other thebearing. The main ideal is to support the rotating structures and give sufficient lubrication to avoid disunion that causeswear and tear and gash to machine corridor. The fluid film at high pressure provides the hydrodynamic film lubrication and determines the cargo capacity of the bearing. curiosity is a bearing parameter which is defined as the relegation between shaft and bearing center. 2. MODELLING PARAMETERS OF BEARING Table-1: Parameters and dimensions of 3 gas foil bearings to be modelled and analyzed Serial no. Parameter GFB1 GFB2 GFB3 1 Journal diameter 28.5mm 25mm 30mm 2 Journal length 28.5mm 25mm 30mm 3 Film clearance .020mm .020mm .020mm 4 Foil thickness (top & bump) 127μm 150μm 300μm 5 Number of bumps 40 36 40 6 Bump height 580μm 580μm 580μm 7 Bump pitch 1.2mm 1.3mm 1.15mm 8 Bump diameter 1mm 1mm 1mm 9 Bump foil Young’s modulus 200Gpa 200Gpa 200Gpa 10 Bump foil Poisson’s ratio 0.31 0.31 0.31 Figure- 3: Schematic view of extended bump strips and a typical bump foil bearing 3. FINITE ELEMENT ANALYSIS USING ANSYS 3.1 GENERATION OF MESH Generating mesh is the most important and critical work in engineering simulationin Ansyssoftware.Largenoofcells may take longer time to produce solutions without increasing accuracy whereas very few number ofcellsmight produce inaccurate results.
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 05 | May 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 217 Figure-2: Optimization of auto-generated mesh. 3.2 APPLYING BOUNDARY CONDITIONS AND LOAD Figure-3: Applying boundary conditions and bearing load to GFB1 for pressure corresponding to 1N/mm2. Figure-4: Applying boundary conditions, thermal conditions and bearing load to GFB1 for pressure corresponding to 1N/mm2 and temperature 10oC. 4. RESULT AND DISCUSSION 4.1 CALCULATION OF STIFFNESS Ansys simulation of all 3 gasfoil bearings for a varying pressure range (0.1-1 N/mm2) is carried out and total deformation, directional deformation and von-Mises stress are obtained. Results for GFB 1 at 1280N are shown here. Figure 5: Variation of total deformation. Figure 6: Variation of equivalent stress Figure 7: Directional deformation (X-axis). Figure 8: Directional deformation (Y-axis). Table 2: Bearing load and directional deformation (along X-axis) for a varying pressure range. no. F1(GFB1) in N F2(GFB2) in N F3(GFB3 ) in N X1(GFB1) in mm X2(GFB2) in mm X3(GFB3) in mm 1 128 98.17 141 4.36×10-8 2.31×10-8 1.04×10-8 2 255 196.35 283 8.69×10-8 4.61×10-8 2.09×10-8 3 383 294.52 424 1.31×10-7 6.92×10-8 3.12×10-8 4 510 392.7 565 1.74×10-7 9.22×10-8 4.16×10-8 5 638 490.87 707 2.18×10-7 1.15×10-7 5.21×10-8 6 766 589.05 848 2.61×10-7 1.38×10-7 6.25×10-8 7 893 687.22 990 3.04×10-7 1.61×10-7 7.30×10-8 8 1020 785.4 1130 3.48×10-7 1.84×10-7 8.33×10-8 9 1150 883.57 1270 3.92×10-7 2.08×10-7 9.36×10-8 10 1280 981.75 1410 9.78×10-7 2.31×10-7 1.04×10-7
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 05 | May 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 218 4.2 PLOTS FOR BEARING LOAD VS DEFLECTION: Figure -9: Bearing load (N) vs Deflection (mm) for GFB 1, (F1 vs X1). Figure -10: Bearing load (N) vs Deflection (mm) for GFB 2, (F2 vs X2) Figure -11: Bearing load (N) vs Deflection (mm) for GFB 3, (F3 vs X3) 4.3 VARIATION OF STIFFNESS WITH TEMPERATURE Figure 12: Variation of total deformation at 10oC. Figure 13: Variation of equivalent stress at 10oC. Figure 14: Directional deformation (X-axis) at 10oC. Figure 15: Directional deformation (Y-axis) at 10oC. Table-3: Temperature and directional deformation (along X-axis). No Temperature Deformation in GFB1 at 1280N Deformation in GFB2 at 981.75 N Deformation in GFB3 at 1410N 1 10 6.68×10-7 8.88×10-7 7.21×10-7 2 20 4.25×10-7 4.63×10-7 1.51×10-7 3 30 5.76×10-7 2.31×10-7 6.59×10-7 4 40 1.29×10-6 6.39×10-7 1.48×10-6 5 50 2.00×10-6 1.28×10-6 2.30×10-6 6 60 2.72×10-6 1.92×10-6 3.12×10-6 7 70 3.43×10-6 2.55×10-6 3.95×10-6 8 80 4.14×10-6 3.19×10-6 4.77×10-6 9 90 4.86×10-6 3.83×10-6 5.59×10-6 10 100 5.57×10-6 4.47×10-6 6.41×10-6
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 05 | May 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 219 4.4 PLOTS FOR TEMPERATURE VS STIFFNESS: Figure 16: Stiffness(N/mm) vs Temperature(oC) forGFB1. Figure-17: Stiffness(N/mm)vs Temperature(oC)forGFB2. Figure-18: Stiffness(N/mm)vs Temperature(oC)forGFB3. 5. CONCLUSIONS Bearing load is applied to three different models of gas foil bearings. Deflections for differentloadvaluesobtainedusing finite element analysis. Graph is plotted between load and deflection and a straight line is obtained, the slope of each curve represents stiffness of each bearing. Graph between stiffness and temperature is plotted and the variation is obtained. It is observed that the stiffness is maximum as the temperature of the bearing coincides with the ambient temperature and stiffness reduces as the temperature difference between the bearing and working environment increases. ACKNOWLEDGEMENT It gives us an immense pleasure to write an acknowledgement to this Paper, a contribution of all people who helped us realize it. We take this opportunitytoexpress our respectful regards to our beloved Principal Prof. K. S. Joshi for motivate us to publish this paper. Also we express our deep sense of gratitude and appreciation to our beloved Project Guide Prof. Srinath Ingale for this enthusiastic inspiration and amicable in all phases of our Paper. REFERENCES 1) [1].San Andrés L, Hybrid Flexure Pivot –Tilting Pad Gas Bearings: AnalysisandExperimental Validation, Magnetic Storage Tribology Manufacturing/Metal working Tribology Nano-tribology Engineered Surfaces Bio-tribology Emerging Technologies Special Symposia on Contact Mechanics Special Symposium on Nano tribology, 2006. 2) San Andrés L, Notes 15, Gas Film Lubrication, Texas A&M University, 2010. 3) Carpino M and Peng J, Calculation of stiffness and damping coefficients for elastically supported gas foil bearings.ASME/STLETribologyConference,92- Trib-24 ASME, 1993. 4) Heshmat H, Walowitt J, Pinkus O, Analysis of gas lubricated foil journal bearing, ASME/ASLE Joint Lubrication conference, ASME Journal of Lubrication Technology, 82-Lub-40,1983. 5) Heshmat C, Xu D, Heshmat H, Analysis of Gas Lubricated Foil Thrust Bearings Using Coupled Finite Element and Finite Difference Methods. ASME/ STLE Tribology Conference, Paper No. 99- Trib-34, 1999. 6) Czotczyfiski K, How to obtain stiffness anddamping coefficients of gas bearings, Division of Dynamics, Technical University of Stefonowslaego 1/15.90.924, Poland, 1996. 7) Lee et al., Identification ofthedynamicperformance of a gas foil journal bearing operating at high temperatures, Journal of Mechanical Science and Technology 28 (1) (2014) .
5.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 05 | May 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 220 8) Park D, Lee Y, Kim C, Ryu K, Rotor-dynamic characteristics of a micro turbo generator supported by air foil bearings. Journal of Micromechanics and Micro engineering, J. Micromech. Microeng. 17(2007) 297-303.
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