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Design of Temperature Data Logger Using Thermocouple
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Design of Temperature Data Logger Using Thermocouple
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 06 | Jun 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 566 Design of Temperature Data Logger Using Thermocouple Wahyudi1, Raditya Naufal Fathoni 2, Imam Santoso3 1,2,3 Department of Electrical Engineering, Diponegoro University, Semarang, Indonesia ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract -There are various ideas emerge to help human works, one of them is a modern computer-based recording device with a soft file as the result, which can be opened using a computer to replace the conventional one. This paper delivers a temperature recording method by a type-K thermocouple using a data logger prototype. The tools and materials that are being used are a type-K thermocouple, a MAX6675 module, an Arduino Uno board, and an Arduino Data Logger Shield. The system was beingtestedwithcreating a folder, a subfolder, and a file on SD Card. The recording result will be a .csv type file that can be opened using a spreadsheet like Microsoft Excel. In the end, type-K thermocouple and MAX6675 module areabletoreadandsend the input data to Arduino Uno, and the proposed data logging system is able to process and save the data from the sensor as a whole, and the recording file can be opened on a computer, with a folder, a subfolder, and a file using the intended format. Key Words: Data logger, Type-K Thermocouple, Arduino Uno, MAX6675, SD Card 1.INTRODUCTION In this modern era, conventional recording method (writing on a sheet of paper) is rarely used anymore. Various ideas have been introduced to make a modern and up to date, one of them is a recording method that is computer-based with a soft file as a result which can be opened using a computer. Information on temperature measurement results of a process can be done [1–3] by monitoring and data logger [4– 6]. Because of that, an idea comes to make an automatic temperature recording device that relies on microprocessor and SD Card as the data storage. The proposed temperature recording device uses an Arduino UNO board that is connectedwithatype-Kthermocouple,atemperaturesensor, and an SD Card to save the processed data by the system. Several methods used for calculating temperature measurements have been proposed [7-8] and error correction calculations have been carried out [9]. This paper proposed system uses data logging principle, where the data collecting, processing, and recording is being done in a device that is not connected to a computer and has own data storage system. This paper provides a temperature recording method by type-Kthermocouplesensor usinganautomatic temperature recording device. The recording system result will be a .csv file which can be opened using the spreadsheet Microsoft Excel. 2. METHODOLOGY 2.1 Tools and Material Fig -1: Thermocouple cross-section. In the core, thermocouple consists of a pair of hot and cold transducer which is connected and melted together, where the difference on this junction will be compared with the reference junction. The thermocouples with the type E, J, K dan T are metal-based thermocouple and can be used to measure temperature up to 1000°C (1832°F). Type S, R, and B thermocouples are noble-metal thermocouplesandcanbe used to measure temperature up to 2000°C (3632°F). MAX6675 module is a tool that compensates the cold- junction and digitalize the signal from type-K thermocouple, can be called as a signal amplifier. The output data will have a 12-bit resolution, SPITM-compatible, andread-only format [11]. This converter has the measuring resolution of0,25oC, enables measuring up to +1024oC, and has the 8LSB thermocouple accuracy for measurement from 0oC to +700oC. Fig -2 shows pin configuration of MAX6675 module [11]. Arduino Unois microcontroller-based board, using an ATmega328 which has 14 digital input/outputpins(where6 pinscan be used as PWM output),6analoginputpins,16MHz oscillator crystal, type B USB jack, DC voltage input jack, and a reset button. Thermocouple temperature sensor is a thermoelectric temperature sensor that consist of two differentmetal wires (ex. chromel and constantan) that is being connected onthe probe tipand the reference junction. Fig -1 shows thermocouple cross-section [10].
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 06 | Jun 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 567 Fig -2: Pin configuration ofMAX6675 module. These pins consist of everything needed to enhance the microcontroller. Fig -6 shows the Arduino Uno physical figure, and Arduino Uno specification is shown at Table 1 [12]. Fig -3: Arduino Uno physical figure Table -1: Arduino Uno specification. Component Type Specification Microcontroller ATmega328 Operation voltage 5 Volt I/O 14 pins (6 pinsfor PWM) Current 50 mA Flash Memory 32 KB SRAM 2 KB EEPROM 1 KB Arduino Data Logger Shieldis a tool used to do thedata logging functions. It connects the Arduino with anSD Cardand aReal Time Clock (RTC) . This shield providessome features: Able to use any SD cardwith a FAT16 or FAT32format. 3.3V level shifter circuit enables fast data reading and writing, and prevents damages on SD Card. Real Time Clock (RTC) ensures the time will still begoing even when the Arduino board is not connected to a power source. 3.3V voltage on-board regulator can be used as the reference potential (Vref) and to power up the SD card that needs a lot of power to work. Using an “R3 layout” for I2C dan ICSP SPI ports, so it will suit many types of Arduino board. Fig -4 shows Arduino Data LoggerShieldphysical figure[13]. Fig -4: Arduino data logger shieldphysical figure. 2.2 Data Logger Design The data logger design as a whole is represented by the block diagram on Fig -5. Fig -5: Data logger design diagram block. The temperature data logger is design using a type-K thermocouple sensor with an amplifier circuit and an Arduino board. The type-K thermocouple senses the room temperature changes, and sends an electric signal to the amplifier, who will amplify the signal and sends it to the Arduino. After the Arduino receives thesignal,thesignal will be processed into a data that will be written onto the SD Card in a file with .csv format which can be opened using a spreadsheet application, like Microsoft Excel. The data writing will stop and create a new file when the data logger is being restarted or turned off. The program was made
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 06 | Jun 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 568 using Arduino IDE with a Windows operating system. The data logger wiring is shown by Fig -6, and the physical figure of the data logger is shown by Fig -7. Fig -6: Data logger wiring. Fig -7: Physical figure of the data logger. The type-K thermocouple that is being used were calibrated by comparing the thermocouple measuring result with a digital thermometer. The type-K thermocouple calibrating result is shown by Table -2. Tabel -2: Type-K thermocouple calibrating result. Thermometer reading (oC) Thermocouple voltage output (mV) Thermo- couple reading (oC) Error (%) 30 1.203 27 10 34 1.366 35 2.85 42 1.694 42 0 53 2.147 53 0 64 2.602 64.5 0.77 72 2.934 70 2.7 74 3.017 73 1.35 80 3.267 79 1.25 102 4.179 102 0 Average 2.1 3. RESULTS AND DISCUSSION The system was tested by creating a folder, a subfolder, and a file on the SD Card, then monitor it using a computer if the SD Card works well. Fig -8 shows successful folder making, Fig -9 shows successful subfolder making, Fig -10 shows successful file making, and Fig -11 shows the content of the created file. Fig -8: Successful folder making. The first step done by the data logger system is making a folder, where the folder has been arranged to show the year when the system is being used. Fig -9: Successful subfolder making.
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 06 | Jun 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 569 The second step done by the data logger system is making a subfolder, where the subfolder has been arranged to show the month in numeric when the system is being used. Fig -10: Successful file making. The third step done by the data logger system is making a file, where the file has been arranged to show the date and clock when the system is being used on its title. Fig -11: Content of the created file. In the file made by the data logger, therecordingresultinthe working period by the data logger can be seen. The recording was done in order with a minute interval until the device is turned off. 4. CONCLUSIONS Type-K thermocouple and the MAX6675 module workswell on reading and giving the inputs to Arduino Uno microcontroller. The proposed data logger succeeds in processing and saving the data from the sensor completely. The data logger file can be opened on a computer with the wanted folder, subfolder, and file formats. REFERENCES [1] J. Kanetake, Y. Kanawaku, and M. Funayama, “Automatic continuous monitoring of rectal temperature using a button-type thermo data logger,” Leg. Med., vol. 8, no. 4, pp. 226–230, 2006, doi: 10.1016/j.legalmed.2006.04.001. [2] P. Foltyński et al., “Continuous monitoring of feet temperature using a data logger with wireless communication,” Biocybern. Biomed. Eng.,vol.32,no. 4, pp. 59–64, 2012, doi: 10.1016/s0208- 5216(12)70049-9. [3] I. Kwon and T. Kim, “Monitoring the effect of water temperature on the heart rate of olive flounder ( Paralichthys olivaceus ) using a bio-logger,” Aquaculture, vol. 575, no.December2022,p.739739, 2023, doi: 10.1016/j.aquaculture.2023.739739. [4] P. R. Kamerman, L. C. Di Zio, and A. Fuller, “Miniature data loggers for remote measurement of body temperature in medium-sized rodents,” J. Therm. Biol., vol. 26, no. 3, pp. 159–163, 2001, doi: 10.1016/S0306-4565(00)00037-1. [5] M. Trezona and K. L. Moore, “75. pH/temperature loggers accurately measure muscle pH and temperature decline of pork carcasses,” Anim. - Sci. Proc., vol. 12, no. 2, p. 237, 2021, doi: 10.1016/j.anscip.2021.09.160. [6] M. Pfender and H. Villinger, “Miniaturized data loggers for deep sea sediment temperature gradient measurements,” Mar. Geol., vol. 186, no. 3–4, pp. 557–570, 2002, doi: 10.1016/S0025- 3227(02)00213-X. [7] M. H. Nguyen, S. E. Ouldboukhitine, S. Durif, V. Saulnier, and A. Bouchair, “Method of measuring the temperature of wood exposed to fire with type K thermocouples,” Fire Saf. J., vol. 137, no. January, 2023, doi: 10.1016/j.firesaf.2023.103752. [8] R. S. Volkov and P. A. Strizhak, “Methodology to calculating the temperature around an evaporating droplet using a set of thermocouples,” Measurement, vol. 218, no. January, p. 113030, 2023, doi: 10.1016/j.measurement.2023.113030. [9] X. Li, Q. Huang, X. Luo, and P. Wang, “Thermocouple correction method evaluation for measuring steady high-temperature gas,” Appl. Therm. Eng., vol. 213, no. October 2021, p. 118673, 2022, doi: 10.1016/j.applthermaleng.2022.118673.
5.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 06 | Jun 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 570 [10] H. Lundström and M. Mattsson, “Modified thermocouplesensorandexternal referencejunction enhance accuracy in indoor air temperature measurements,” Sensors, vol. 21, no. 19, 2021, doi: 10.3390/s21196577. [11] A. Com, “MAX6675 Datasheet ( PDF ) - Maxim Integrated Products Similar Part No . - MAX6675,” pp. 6–8. [12] P. R. Manual, “Arduino UNO R3 Features,” pp. 1–13, 2022. [13] B. Earl, “Adafruit Data Logger Shield,” Adafruit Ind., pp. 1–85, 2017, [Online]. Available: https://cdn- learn.adafruit.com/downloads/pdf/adafruit-data- logger-shield.pdf
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