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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1211
DESIGN OF LOW-COST FILTER MEDIA
Sandesh Kedar1, Shubhangi Bodke2, Ajay Tawale3, Saurabh Singh Yadav4, Prof. Rachana K. Vaidya5
1,2,3,4 UG Student, Department of Civil Engineering, Alard College of Engineering and Management, Savitribai Phule
Pune University, Pune India
5Assistant Professor, Department of Civil Engineering, Alard College of Engineering and Management, Savitribai
Phule Pune University, Pune India
__________________________________________________________________*******__________________________________________________________________
ABSTRACT: Purification has always been a necessity
since the dawn of humanity. Purification is important for
decreasing the risk of toxins from recharging runoff
rainwater and avoiding numerous ailments. As a result,
the national and state governments in India are
developing water treatment plants to provide society with
adequate and safe drinking water. Rapid sand filters are
commonly used in India to remove suspended and colloidal
particles from water in the filtering process at a faster
rate by laying down separate sand beds. The usage of a
sand filter as a technique is taken into consideration. In
industry, it is often used to remove impurities from water
and wastewater treatment. The filtration process
degrades at the beginning and end, affecting the initial
quality of the filtrate following backwashing. Filter to
waste, delay start, sluggish start, and filter conditioning by
coagulant during backwashing are all examples of waste
to cope with initial filtrate quality problems. In addition,
the use of coconut shells in filtration serves as a dual
media filter. Designing a 'Dual media filter covered with
crushed coconut shells' is more efficient, cost-effective, and
long-lasting. It increases the filter's performance in terms
of high filtration rate, increased filter run, reduced
backwashing requirements, and high turbidity removal,
making it more suitable for a variety of applications.
Keywords: Water quality, Water quantity, Filtering
process, Filter technology, Media filter, Cost-effective
I. INTRODUCTION
In the purification of surface water supplies, rapid
sand filters are often utilized. To allow for operating
flexibility, the filter area is separated into at least two
independent components. Raw water normally requires
some sort of pre-treatment, such as sedimentation. Due
to rising demand, most traditional water treatment plants
are overburdened, highlighting the need for a higher
filtration rate. Rapid sand filters have limits that can be
overcome by dual media and multimedia filters. Higher
filtering rates, on the other hand, are possible. However,
in India, the application of such approaches is limited due
to the scarcity of filter materials other than sand. Capping
existing rapid sand filters is a viable approach to
enhancing rapid sand filter performance. Covering the
filtering medium with appropriate caps, such as
anthracite coal, bituminous coal, crushed coconut shells,
and so on, is a method of capping. Capping entails
removing a portion of the sand and replacing it with
appropriate caps. Although inferior to the originally
intended dual media filter, this enhanced filter
outperforms ordinary Rapid Sand Filters in terms of both
filtration rate and total filter run. The purpose of the
proposed research was to evaluate the utilization of
coconut shells as capping material. Several huge water
storage tanks have been constructed across Pune.
Thousands of people could become ill if contaminants get
into these tanks. The public is expected to tidy up the
area around the tanks
Although humans drink a lot of fresh water, some of
it includes disease vectors or viruses that might create
long-term health concerns if they don't fulfill specific
water quality standards. There is a significant gap in the
availability of drinkable water as of 2006 (and for at least
three decades prior), owing mostly to overpopulation in
less developed countries. In the year 2000, 37 percent of
the population in developing countries lacked access to
safe drinking water. The consequences of disease spread
are significant. Water quality standards exist in several
countries for water sold as drinking water.
II. MATERIALS
A. Gravel: Gravel of size 10 to 20 mm has been used in a
filter. The depth of the gravel layer in the filtration
unit is 6cm.
B. Sand: Sand of sizes 300micron, 600micron, and 3 to 6
mm is used in a filter at the base. The depth of all
three sand layers that were maintained in the
filtration unit is 5cm respectively.
C. Coconut Shells: Crushed coconut shells having a size
of 5 to 20 mm were used as capping media above the
gravel layer. The depth of the coconut shell layer in
the filtration unit was 7cm.
D. Coconut shell charcoal: Charcoal obtained from burnt
coconut shells was used in the filter unit. The size of
the charcoal was 1mm. It is laid above a sand layer to
a depth of 5cm.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1212
III. METHODOLOGY
The test was carried out according to the procedures
mentioned below.
1. Filter consisting of sand layer bed of 15cm
thickness at the base, charcoal layer bed of 5cm
thickness above the base layer, gravel bed of 6cm
thickness above coal layer, and coconut shell layer
of 7cm thickness at the top was spread in the filter.
2. The water obtained from the lake is stored in a
container for a detention period of 5-6 hours. After
sedimentation, the water was passed through the
filter with the help of a pipe system.
3. The raw water container has been placed well
above the filter unit.
4. The head of water above the filter media in the
filtration unit of 10cm was maintained throughout
the test period. The raw water is continuously fed to
the filter through a pipe attached to the container.
5. The filtered water samples, Sample A, Sample B,
Sample C and Sample D were taken at a frequency
of every 1.5 hours.
6. These samples are tested for pH, turbidity, total
solids, BOD, COD, and hardness.
Fig-1 Sand Filter with Coconut Shells
IV. RESULT AND DISCUSSION
The result obtained during the sampling is as follows:
During the filtration process for every 1.5hr, the filtrate
samples were collected and tested. The samples and raw
water are tested for various parameters like pH, TDS,
Hardness, Turbidity, BOD, and COD.
Table No.4.1 Test Result for pH, TDS, Hardness,
Turbidity, BOD and COD
Tests Raw
water
Sample
A
Sample
B
Sample
C
Sample
D
pH 7.98 7.9 7.84 7.78 7.56
TDS
(mg/l)
1200 1072 1040 1023 1001
Hardness
(mg/l)
270 254 230 197 172
Turbidity
(NTU)
7.8 5.2 4.1 2.0 1.1
BOD
(mg/l)
16.97 12.4 11.2 11.0 10.40
COD
(mg/l)
198 156 110 72 34
V. GRAPHS
The following graphs are plotted to show that the filter,
capped with coconut shells reduces the impurities of the
water significantly.
Graph no.5.1 pH vs Sample/1.5hr
0
2
4
6
8
10
Raw
water
Sample A Sample B Sample C Sample D
pH
values
Samples
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1213
Graph no. 5.2 TDS (mg/l) vs Sample/.5hr
Graph no. 5.3 Hardness vs Sample/1.5hr
Graph no. 5.4 Turbidity vs Sample/1.5hr
Graph no. 5.5 BOD vs Sample/1.5hr
Graph no. 5.6 COD vs Sample/1.5hr
VI. ADVANTAGES
1) Low-cost water filter.
2) Can be made at home with recyclable materials.
3) Filters water with significant purification.
4) Simplicity of use and acceptability.
5) Provides a natural filter media through which particles
can be filtered.
VII. CONCLUSION
1) The sand medium is set up with finer sands at the
bottom and coarse materials working their way up to
coconut shells. Crushed coconut shells are utilized as a
capping material at the top of the filter, with coconut shell
charcoal in the center.
2) According to test results, the pH is lowered to about
consumable levels, turbidity is reduced by about 85 %,
Total Dissolve Solids were eliminated by 83 %, BOD is
reduced by 64 %, and COD is reduced by 82.8 %.
3) Because of the considerable number of metals
present, the hardness was not controlled by the filter as
intended.
4) The use of a developed filter made of capped coconut
shells has proven to be simple, promising, and low-cost.
5) The filtered water can be used for irrigation, bathing,
cleaning kitchenware, laundry, and among other things.
6) Further treatment is needed to make water suitable
for drinking.
900
950
1000
1050
1100
1150
1200
1250
Raw
water
Sample A Sample B Sample C Sample D
TDS
in
mg/l
Samples
0
50
100
150
200
250
300
Raw
water
Sample A Sample B Sample C Sample D
Hardness
in
mg/l
Samples
0
2
4
6
8
10
Raw
Water
Sample A Sample B Sample C Sample D
Turbidity
in
NTU
Samples
0
5
10
15
20
Raw
Water
Sample A Sample B Sample C Sample D
BOD
in
mg/l
Samples
0
50
100
150
200
250
Raw
Water
Sample A Sample B Sample C Sample D
COD
in
mg/l
Samples
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1214
REFERENCES
1) Hemath Kumar, R. Sivasubramani (2012) -
Experimental Study and Performance of Rapid Sand
Filter by using Turmeric-Root, Coconut-Shell, and
Charcoal
2) Ansari Mubeshshera, Awais, Swapnali Donde (2012) -
Designing rapid sand filter by using coconut shells for a
village
3) Ranjeet Sabale, Sahil Mujawar, Improved Rapid Sand
Filter for Performance Improvement, Vol. 3 Issue 10, Oct
2014, www.ijsr.net
4) Joel Chebor, Mwamburi A. Lizzy, Ezekiel K. Kiprop,
Use of a slow sand filtration technique to improve
wastewater effluent for crop irrigation.
5) Mr. Manoj H Mota, Dr. P S Patil, Dr. V D Salkar (2019) -
Improving the performance of rapid sand filter using
coarser and more uniform media with poly -aluminum
chloride as filter AI
6) Farjana. N, Kallesh. D.C., Manjunath. B. L,
Priyesh.B.Jain (2018) – Rapid Sand Filter Using Coconut
Shells
7) Togue Kamga, Fulbert & Noubactep, Chicgoua &
Woafo, Paul. (2013). Modeling and Simulation of
Iron/Sand Filters. Revue Des Sciences De L'Eau.
8) Mohd Saad, Farah & Jamaludin, Siti & Tengku Izhar,
Tengku Nuraiti. (2021). Investigation of using the sand
filter in treating grey water. IOP Conference Series: Earth
and Environmental Science
9) Guchi, Ephrem. (2015). Review on Slow Sand
Filtration in Removing Microbial Contamination and
Particles from Drinking Water.
10) Hussain, Muhammad. (2019). Slow Sand Filter Beds,
Rapid Sand Filter Beds, and Design Characterization.

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DESIGN OF LOW-COST FILTER MEDIA

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1211 DESIGN OF LOW-COST FILTER MEDIA Sandesh Kedar1, Shubhangi Bodke2, Ajay Tawale3, Saurabh Singh Yadav4, Prof. Rachana K. Vaidya5 1,2,3,4 UG Student, Department of Civil Engineering, Alard College of Engineering and Management, Savitribai Phule Pune University, Pune India 5Assistant Professor, Department of Civil Engineering, Alard College of Engineering and Management, Savitribai Phule Pune University, Pune India __________________________________________________________________*******__________________________________________________________________ ABSTRACT: Purification has always been a necessity since the dawn of humanity. Purification is important for decreasing the risk of toxins from recharging runoff rainwater and avoiding numerous ailments. As a result, the national and state governments in India are developing water treatment plants to provide society with adequate and safe drinking water. Rapid sand filters are commonly used in India to remove suspended and colloidal particles from water in the filtering process at a faster rate by laying down separate sand beds. The usage of a sand filter as a technique is taken into consideration. In industry, it is often used to remove impurities from water and wastewater treatment. The filtration process degrades at the beginning and end, affecting the initial quality of the filtrate following backwashing. Filter to waste, delay start, sluggish start, and filter conditioning by coagulant during backwashing are all examples of waste to cope with initial filtrate quality problems. In addition, the use of coconut shells in filtration serves as a dual media filter. Designing a 'Dual media filter covered with crushed coconut shells' is more efficient, cost-effective, and long-lasting. It increases the filter's performance in terms of high filtration rate, increased filter run, reduced backwashing requirements, and high turbidity removal, making it more suitable for a variety of applications. Keywords: Water quality, Water quantity, Filtering process, Filter technology, Media filter, Cost-effective I. INTRODUCTION In the purification of surface water supplies, rapid sand filters are often utilized. To allow for operating flexibility, the filter area is separated into at least two independent components. Raw water normally requires some sort of pre-treatment, such as sedimentation. Due to rising demand, most traditional water treatment plants are overburdened, highlighting the need for a higher filtration rate. Rapid sand filters have limits that can be overcome by dual media and multimedia filters. Higher filtering rates, on the other hand, are possible. However, in India, the application of such approaches is limited due to the scarcity of filter materials other than sand. Capping existing rapid sand filters is a viable approach to enhancing rapid sand filter performance. Covering the filtering medium with appropriate caps, such as anthracite coal, bituminous coal, crushed coconut shells, and so on, is a method of capping. Capping entails removing a portion of the sand and replacing it with appropriate caps. Although inferior to the originally intended dual media filter, this enhanced filter outperforms ordinary Rapid Sand Filters in terms of both filtration rate and total filter run. The purpose of the proposed research was to evaluate the utilization of coconut shells as capping material. Several huge water storage tanks have been constructed across Pune. Thousands of people could become ill if contaminants get into these tanks. The public is expected to tidy up the area around the tanks Although humans drink a lot of fresh water, some of it includes disease vectors or viruses that might create long-term health concerns if they don't fulfill specific water quality standards. There is a significant gap in the availability of drinkable water as of 2006 (and for at least three decades prior), owing mostly to overpopulation in less developed countries. In the year 2000, 37 percent of the population in developing countries lacked access to safe drinking water. The consequences of disease spread are significant. Water quality standards exist in several countries for water sold as drinking water. II. MATERIALS A. Gravel: Gravel of size 10 to 20 mm has been used in a filter. The depth of the gravel layer in the filtration unit is 6cm. B. Sand: Sand of sizes 300micron, 600micron, and 3 to 6 mm is used in a filter at the base. The depth of all three sand layers that were maintained in the filtration unit is 5cm respectively. C. Coconut Shells: Crushed coconut shells having a size of 5 to 20 mm were used as capping media above the gravel layer. The depth of the coconut shell layer in the filtration unit was 7cm. D. Coconut shell charcoal: Charcoal obtained from burnt coconut shells was used in the filter unit. The size of the charcoal was 1mm. It is laid above a sand layer to a depth of 5cm.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1212 III. METHODOLOGY The test was carried out according to the procedures mentioned below. 1. Filter consisting of sand layer bed of 15cm thickness at the base, charcoal layer bed of 5cm thickness above the base layer, gravel bed of 6cm thickness above coal layer, and coconut shell layer of 7cm thickness at the top was spread in the filter. 2. The water obtained from the lake is stored in a container for a detention period of 5-6 hours. After sedimentation, the water was passed through the filter with the help of a pipe system. 3. The raw water container has been placed well above the filter unit. 4. The head of water above the filter media in the filtration unit of 10cm was maintained throughout the test period. The raw water is continuously fed to the filter through a pipe attached to the container. 5. The filtered water samples, Sample A, Sample B, Sample C and Sample D were taken at a frequency of every 1.5 hours. 6. These samples are tested for pH, turbidity, total solids, BOD, COD, and hardness. Fig-1 Sand Filter with Coconut Shells IV. RESULT AND DISCUSSION The result obtained during the sampling is as follows: During the filtration process for every 1.5hr, the filtrate samples were collected and tested. The samples and raw water are tested for various parameters like pH, TDS, Hardness, Turbidity, BOD, and COD. Table No.4.1 Test Result for pH, TDS, Hardness, Turbidity, BOD and COD Tests Raw water Sample A Sample B Sample C Sample D pH 7.98 7.9 7.84 7.78 7.56 TDS (mg/l) 1200 1072 1040 1023 1001 Hardness (mg/l) 270 254 230 197 172 Turbidity (NTU) 7.8 5.2 4.1 2.0 1.1 BOD (mg/l) 16.97 12.4 11.2 11.0 10.40 COD (mg/l) 198 156 110 72 34 V. GRAPHS The following graphs are plotted to show that the filter, capped with coconut shells reduces the impurities of the water significantly. Graph no.5.1 pH vs Sample/1.5hr 0 2 4 6 8 10 Raw water Sample A Sample B Sample C Sample D pH values Samples
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1213 Graph no. 5.2 TDS (mg/l) vs Sample/.5hr Graph no. 5.3 Hardness vs Sample/1.5hr Graph no. 5.4 Turbidity vs Sample/1.5hr Graph no. 5.5 BOD vs Sample/1.5hr Graph no. 5.6 COD vs Sample/1.5hr VI. ADVANTAGES 1) Low-cost water filter. 2) Can be made at home with recyclable materials. 3) Filters water with significant purification. 4) Simplicity of use and acceptability. 5) Provides a natural filter media through which particles can be filtered. VII. CONCLUSION 1) The sand medium is set up with finer sands at the bottom and coarse materials working their way up to coconut shells. Crushed coconut shells are utilized as a capping material at the top of the filter, with coconut shell charcoal in the center. 2) According to test results, the pH is lowered to about consumable levels, turbidity is reduced by about 85 %, Total Dissolve Solids were eliminated by 83 %, BOD is reduced by 64 %, and COD is reduced by 82.8 %. 3) Because of the considerable number of metals present, the hardness was not controlled by the filter as intended. 4) The use of a developed filter made of capped coconut shells has proven to be simple, promising, and low-cost. 5) The filtered water can be used for irrigation, bathing, cleaning kitchenware, laundry, and among other things. 6) Further treatment is needed to make water suitable for drinking. 900 950 1000 1050 1100 1150 1200 1250 Raw water Sample A Sample B Sample C Sample D TDS in mg/l Samples 0 50 100 150 200 250 300 Raw water Sample A Sample B Sample C Sample D Hardness in mg/l Samples 0 2 4 6 8 10 Raw Water Sample A Sample B Sample C Sample D Turbidity in NTU Samples 0 5 10 15 20 Raw Water Sample A Sample B Sample C Sample D BOD in mg/l Samples 0 50 100 150 200 250 Raw Water Sample A Sample B Sample C Sample D COD in mg/l Samples
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1214 REFERENCES 1) Hemath Kumar, R. Sivasubramani (2012) - Experimental Study and Performance of Rapid Sand Filter by using Turmeric-Root, Coconut-Shell, and Charcoal 2) Ansari Mubeshshera, Awais, Swapnali Donde (2012) - Designing rapid sand filter by using coconut shells for a village 3) Ranjeet Sabale, Sahil Mujawar, Improved Rapid Sand Filter for Performance Improvement, Vol. 3 Issue 10, Oct 2014, www.ijsr.net 4) Joel Chebor, Mwamburi A. Lizzy, Ezekiel K. Kiprop, Use of a slow sand filtration technique to improve wastewater effluent for crop irrigation. 5) Mr. Manoj H Mota, Dr. P S Patil, Dr. V D Salkar (2019) - Improving the performance of rapid sand filter using coarser and more uniform media with poly -aluminum chloride as filter AI 6) Farjana. N, Kallesh. D.C., Manjunath. B. L, Priyesh.B.Jain (2018) – Rapid Sand Filter Using Coconut Shells 7) Togue Kamga, Fulbert & Noubactep, Chicgoua & Woafo, Paul. (2013). Modeling and Simulation of Iron/Sand Filters. Revue Des Sciences De L'Eau. 8) Mohd Saad, Farah & Jamaludin, Siti & Tengku Izhar, Tengku Nuraiti. (2021). Investigation of using the sand filter in treating grey water. IOP Conference Series: Earth and Environmental Science 9) Guchi, Ephrem. (2015). Review on Slow Sand Filtration in Removing Microbial Contamination and Particles from Drinking Water. 10) Hussain, Muhammad. (2019). Slow Sand Filter Beds, Rapid Sand Filter Beds, and Design Characterization.