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Analytical Solution of Compartment Based Double Pipe Heat Exchanger using Differential Transform Method
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1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1984 Analytical Solution of Compartment Based Double Pipe Heat Exchanger Using Differential Transform Method Patel Yogeshwari1, Jayesh M Dhodiya2 1Research Scholar, Applied Mathematics & Humanities Department, SVNIT, Surat. 2Assisstant Professor, Applied Mathematics & Humanities Department, SVNIT, Surat. ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract –This paper discussed analytical solution of the compartment based double pipe heat exchanger model obtained using Differential Transform Method for parallel flow with theoretical varying initial and boundary condition. The working fluid is transformer oil i.e. hot fluid andwater act as coolant. Convergence analysis of solution is also discussed. Key Words: Compartment Model, Double Pipe Heat Exchanger, Differential Transform Method, Convergence. 1. INTRODUCTION Heat transfer continues to be a field of major interest to engineering and scientific researchers, as well as designers, developers, and manufacturers.Aheatexchangersareoneof the mostly used device used to transfer heat between one or more fluids in which fluids are separated by a solid wall to prevent mixing. Heat exchangers has many applications like petroleum refineries, power stations, refrigeration, air conditioning, chemical plants,petrochemical plants,natural- gas processing, and sewage treatment. One can realize their usage that any process which involve cooling, heating, condensation, boiling or evaporation will require a heat exchanger for these purpose. Process fluids, usually are heated or cooled before the process or undergo a phase change. Heat exchangers are typically classifiedaccording to flow arrangement and type of construction. The simplest heat exchanger is one for which the hot and cold fluids flow in the same or opposite directions in a concentric-tube (or double pipe) construction. In the parallel-flowarrangement, the hot and cold fluids enter at the same end, flow in the same direction, and leave at the same end. In the counter flow arrangement, the fluids enter at opposite ends, flow in opposite directions, and leave at opposite ends. A typical concentric tube heat exchangerconsistsofonepipe placed concentrically in side another of largerdiameterwith appropriate fittings to direct the flowfromonesectiontothe another section. One fluid flows through the inner pipe and other fluid flows through the annularspace.The majoruse of double pipes exchangers for sensible heating or cooling of process fluids where small heat transfer area required. In this paper double pipe heat exchanger is treated as two compartment model to find the analytical solution to study the temperature profile of hot fluid. Section 2 deals with the literature review of the numerical and analytical solution of double pipe heat exchanger. Section 3 describes the mathematical model ofcompartmentbaseddoublepipeheat exchanger model with theoretical varying initial and constant boundary condition. It also discusses an analytical solution of compartment based double pipe heat exchanger using two-dimensional differential transform method with theoretical varying initial and constant boundary condition. It also discusses the convergence analysis of analytical solution of the mathematical model. Section 4 discusses result and its analysis. 2. LITERATURE REVIEW This section deals with the literature review of numerical and analytical solution found to study the thermal performance of the double pipe heat exchanger. Khoddamrezaee, F et al. [5] used finite volume method to study the thermal performance of heat exchanger using Nano fluids. They found that the effect of increasing in shear stress in comparison with the extreme increasing of heat transfer coefficient (325%) is negligible. C. Z. Patel et al. [6] validated CFX model by comparing it to the experimental results. Thermal performance of a shell and tube heat exchanger operated with Nano fluids has been analytically investigated at different mass flow rates and compared with water as the base fluid was done by Shahrul I. M et al [7]. Suspensions of ZnO, CuO, Fe3O4, TiO2, and Al2O3 nanoparticlesin water (W)at0.03volumetricfractions have been considered. Khairul M. A et al. [8] proposed a fuzzy logic expert system model for the prediction of heat transfer coefficient and friction factor. Verification of the developed fuzzy logic model wascarriedoutthroughvarious numerical error criteria. A computational fluid dynamics (CFD) study has been carried out to study the heat transfer and pressure drop characteristicsofwater-basedAl2O3 Nano fluid flowing inside coiled tube-in-tube heat exchangers by Aly et al [9]. Forced convection flows of Nano fluids consisting of water with AL2O3 nanoparticles in a double- tube counter flow heat exchanger are investigated numerically by Borazjani M. S et al [10]. Demir, H., et al. [11] studied forced convection flows of Nano fluids consisting of water with TiO2 and Al2O3 nanoparticles in a horizontal tube with constant wall temperature are investigated numerically. Mohammed, H. A et al. [12] studied the effect of using louvered strip inserts placed in a circular double pipe heat exchanger on the thermal and flow fields utilizing various types of Nano fluids is studied numerically. The
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1985 thermal performance of heat exchangerhasstudied bymany researchers and for more literature reader can refer [12]. 3. COMPARTMENT BASED DOUBLE PIPE HEAT EXCHANGER MODEL This section describe the two compartment based heat exchanger model with concurrent flow as shown in the figure -1. Considering the two compartment heat exchanger model of length L with inner diameter of inner tubeasDi and outer diameter of inner tube as Do with parallel flow. The process of heat transfer in double pipe heat exchanger by means of convection and conduction is shown in figure 1. Figure-1: Compartment based double pipe heat exchanger with the concurrent flow. The energy balance of the heat exchanger, after classical simplifying hypotheses [1,2], gives the following partial differential equation for the internal tube: ( )T T UAc cv t T Tc cht x M Cc pc (1) And for the annulus, the partial differential equationisgiven by ( ) T T UAh hv t T Th h ct x M Ch ph (2) Where hv denotes the velocity of hot fluid , cv denotes the velocity of cold fluid, cT denotes thetemperatureofhotfluid, hT denotes the temperature of cold fluid cM denotes the total mass inside the annulus , hM denotes the total mass inside the inner tube , pcC denotes the specific heat of the cold fluid /coolant phC denotes the specific heat of the hot fluid. Initial and boundary condition for cold Fluid 1 2,0 x cT x c c e ; 20,cT t c . (3) Initial and boundary condition for Hot Fluid 1 2,0 x hT x d d e ; 20,hT t d . (4) 3.1. SOLUTION OFTWO COMPARTMENT BASED DOUBLE PIPE HEAT EXCHANGERMODELUSING DIFFERENTIAL TRANSFORM METHOD The transformed equation obtained by applying two- dimensional DTM to coupled system of PDE (1) and (2) with initial and boundary condition (3) and (4), the system of recursive formula is given as follows: 1 , 1 1 1, , ,c c c h c c pc UA h T k h v k T k h T k h T k h M C (5) 1 , 1 1 1, , , UA h T k h v k T k h T k h T k hchh h h M Ch ph (6) Transformed initial and boundary conditionforcoldfluid on applying two-dimensional DTM to initial and boundary condition (3) is given by Transform Initial Value Transform Boundary value 1 20,0cT c c 10,0cT c (7) In general for k 2 k,0 ! k c c T k . (8) Transformed initial and boundary condition for hot fluid on applying two-dimensional DTM to initial and boundary condition (4) is given by Transform Initial Value Transform Boundary value 1 20,0hT d d 10,0hT d (9) In general k 2 k,0 ! k h c T k . (10) Utilizing system of recursive formula (5) and (6) and initial and boundary transformed coefficient (7)-(10), the coefficients of cT and hT of the series solution can be obtained. 3.2. NUMERICAL SIMULATION The analysis of heat transfer is carried out by using water as coolant and Transformer oil as hot fluid for varying
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1986 theoretical initial and constant boundary condition, the temperature profile of hot and coldfluidisstudiedfor10000 seconds. The inlet temperatureofthewaterandtransformer oil is considered as 293.15 K and 398.15 K. The geometry of double pipe heat exchanger consists of a length of 1 m made of copper material. Concentric tube of inner tube inner diameter 0.1m, inner tube outer diameter 0.14m and outer tube inner diameter 0.24 m. [3] The analysis of heat transfer is done for copper material. The material properties are mention below in the Table 1 and 2. Table -1: Thermophysical properties used in the model. Materi al Density(kg/m 3) Thermal Conductivity( W/mK) Specific Heat (j/Kg K) Copper 8978 387.6 381 Table -2: Thermophysical properties fluid used in the model. Fluid Densi ty ( kg/m3 ) Pran dtl Num ber Pr Therma l conduct ivity (K)W/m K Specifi c Heat Cp (j/kg K) Dynamic Viscosity (kg/m s) Trans forme r Oil 826 159 0.134 2328 0.0091 Following parameters are used to evaluate the analytic solution of compartment based double pipe heat exchanger model: c1=d1=0, c2= 293.15, d2=398.15, =0.01, =0.00001. Substituting the thermo physical propertiesmentionintable 1 and 2 in (5)-(10) the coefficient for coupled system of equation (1) and (2) with initial and boundary condition (3) -(4) is obtained and the analytical approximate series solution for cold and hot fluid is given by Compartment –I: Transformer oil as Hot Fluid 2 3 , 398.15 31.852 1.27408 0.03398 ... 5 2 7 3 9 41.80 10 4.90 10 9.77 10 ... 12 3 2 14 4 2 15 5 24.56 10 9.09 10 1.46 10 .... 19 4 3 21 5 3 19 4 4.98 10 7.98 10 1.52 10 ..... T x t x x xh x t x t x t x t x t x t x t x t xt (11) Compartment –II: Water as Coolant 2 3 5 6 2 8 3 10 2 11 2 2 13 3 2 15 3 16 2 3 18 3 3 20 4 , 293.15 2.9315 0.014658 0.0000489 .. 9.73 10 3.40 10 9.24 10 .. 5.02 10 1.52 10 4.21 10 ... 4.10 10 1.22 10 3.39 10 ... 1.78 10 4. cT x t x x x xt x t x t xt x t x t xt x t x t xt 22 2 4 23 3 436 10 1.26 10 ...x t x t (12) 3.2.1 CONVERGENCE OF SERIES SOLUTION Equation (11) and (12) represents the analytic approximated solution of coupled system of differential equation (1) and (2) with initial and boundary condition (3) to (4) with specific parameter value mention above. The convergence of this series solution is discussed for m=n=1, m=n=2, m=n=3, m=n=4 and the error analysis table for hot and cold fluid is given below: Table -2: Error analysis for equation (11). ( , )x ti i E (x ,t )1,1 i i E (x ,t )2,2 i i E (x ,t )3,3 i i (0,0.5) 0 0 0 (0.2,1.5) 0.00058654 0.000000391 0.0000000002 (0.4,2) 0.00234643 0.00000313 0.000000000322 (0.6,2.5) 0.00528012 0.0000106 0.0000000164 (0.8,3) 0.00938803 0.0000025 0.00000000522 Table -2: Error analysis for equation (12). ( , )x ti i E (x ,t )1,1 i i E (x ,t )2,2 i i E (x ,t )3,3 i i (0,0.5) 0 0 0 (0.2,1.5) 0.0509631 0.00027 0.0000011 (0.4,2) 0.2038522 0.00217 0.000017 (0.6,2.5) 0.4586672 0.00734 0.000088 (0.8,3) 0.8154078 0.0174 0.00028 From the Table-1 and Table-2, it is clear that , ,( , ) ( , )m n i i p q i iE x y E x y , forsome ( , )i ix y .Thus,the series solution (7.90) converges when ,m n [4].
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1987 4. RESULT AND DISCUSSION Figure-2: Temperature profile of Coolant and Hot fluid for coupled system of differential equation (1) and (2) with initial and boundary condition (3) – (4). The inlet temperature of the coolant is 293.15 K whereasfor hot fluid it is 398.15 K. From the above Figure 2 it is clear that the as time and distance increases the temperature of the coolant increases whereas the temperature of the hot fluid decreases when both coolant and hot fluid are moving with velocity of 0.0001m/s when overall heat coefficient is 0.7687 W/k and heat transfer coefficient pipe is 5.2873773w/m2k.The outlet temperatureofthecoolantand hot fluid is 295.11K and 372.13 K for initial and boundary condition (3) -(4). 5. CONCLUSION Differential Transform Method proves to be one of the powerful method to find the analytical solution of compartment based double pipe heat exchangers. REFERENCES [1] Molana, Maysam. "A Comprehensive Review on the Nanofluids Application in the Tubular Heat Exchangers." American Journal of Heat and Mass Transfer 3.5 (2016): 352-381. [2] Maidi, Ahmed, Moussa Diaf, and Jean-Pierre Corriou. "Boundary geometric control of a counter-current heat exchanger." Journal ofProcessControl 19.2(2009):297- 313. [3] D.Bhanuchandrarao, M.Ashok chakravarthy, Dr. Y. Krishna, Dr. V .V. Subba Rao, T.Hari Krishna1"CFD analysis and performance of parallel andcounterflowin concentric tube heat exchangers" .International Journal of EngineerngResearch&Technology2.(11):2782-2792. [4] Moghadam, M. Mohseni, and H. Saeedi. "Application of differential transforms for solving the Volterra integro- partial differential equations." Iranian Journal ofScience & Technology, Transaction A 34 (2010). [5] Khoddamrezaee, F., R. Motallebzadeh, and D. Jajali Vahid. "Simulationof(EG+Al2O3)nanofluidthroughthe shell and tube heat exchanger with rectangular arrangement of tube and constant heat flux." Journal of Applied Sciences 10.6 (2010): 500-505. [6] Patel, C. Z., et al. "CFX Validation of Shell and Tube Heat Exchanger at Thermal Power Station." International Journal of Emerging Technology and Advanced Engineering 4(4):2014. [7] Shahrul, I. M., et al. "Effectiveness study of a shell and tube heat exchanger operated with nanofluids at different mass flow rates." Numerical Heat Transfer, Part A: Applications 65.7 (2014): 699-713. [8] Khairul, M. A., et al. "Prediction of heat transfer performance of CuO/water nanofluids flow in spirally corrugated helically coiled heat exchanger using fuzzy logic technique." Computers & Fluids 100 (2014): 123- 129. [9] Aly, Wael IA. "Numerical study on turbulent heat transfer and pressure drop of nanofluid in coiled tube- in-tube heat exchangers." Energy Conversion and Management 79 (2014): 304-316. [10] Borazjani, Mahdi Shehnehpour, Mahdi Bamdad, and Ramin Hashemi. "Numerical investigation on the single phase forced convection heat transfer characteristics of Al2o3 nanofluids in a double-tube counter flow heat exchanger." International Journal of Basic Sciences and Applied Research 3 (2014): 266-273. [11] Demir, H., et al. "Numerical investigation on the single phase forced convection heat transfer characteristics of TiO 2 nanofluids in a double-tube counter flow heat exchanger." International Communications in Heat and Mass Transfer 38.2 (2011): 218-228. [12] Mohammed, H. A., Husam A. Hasan, and M. A. Wahid. "Heat transfer enhancement of nanofluids in a double pipe heat exchanger with louvered strip inserts." International Communications in Heat and Mass Transfer 40 (2013): 36-46. [13] Molana, Maysam. "A Comprehensive Review on the Nanofluids Application in the Tubular Heat Exchangers." American Journal of Heat and Mass Transfer 3.5 (2016): 352-381.
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