SlideShare a Scribd company logo
1 of 17
Download to read offline
Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015
1
EVALUATING MATHEMATICAL HEAT TRANSFER
EFFECTIVENESS EQUATIONS USING CFD
TECHNIQUES FOR A FINNED DOUBLE PIPE HEAT
EXCHANGER.
Ali Hasan
Project Management and Construction Management, KEO Consulting Engineers, Doha,
Qatar.
ABSTRACT
Mathematical heat transfer equations for finned double pipe heat exchangers based on experimental work
carried out in the 1970s can be programmed in a spreadsheet for repetitive use. Thus avoiding CFD
analysis which can be time consuming and costly. However, it is important that such mathematical
equations be evaluated for their accuracy. This paper uses CFD methods in evaluating the accuracy of
mathematical equations. Several models were created with varying; geometry, flue gas entry temperature,
and flow rates. The analysis should provide designers and manufacturers a judgment on the expected level
of accuracy when using mathematical modelling methodology. This paper simultaneously identifies best
practices in carrying out such CFD analysis.
Methodology; CFD software was used to simulate different models. Results were tabulated and graphically
presented. The investigated mathematical equations were programmed in a spreadsheet, for data entry.
Results and analysis; data obtained from the two methods were compared and differences were recorded.
Discussions were included explaining the possible reasons for the deviations that surfaced between the two
methodologies.
Conclusions; this analysis has shown that although mathematical equations are effective and simple tools
in producing results, the results may not reflect the actual physical conditions. The analysis showed that the
exhaust gas temperature outlet of a double pipe heat exchanger is actually higher than what were
calculated using mathematical equations, and therefore, more heat energy is available for recapturing.
k-epsilon RNG turbulence model was found to be the most suitable method in analyzing heat transfer in a
finned double pipe heat exchanger.
KEYWORDS
CFD, Heat transfer, Double Pipe Heat Exchanger, Energy recovery.
1. INTRODUCTION
Research in heat transfer and thermo-physical fluid properties in the past three decades have
helped develop heat exchangers designs, by relying on; mathematical, experimental, and
computer numerical analysis. This has allowed designers to better design heat exchangers and
push for better energy recovery systems. Lower energy consumption means lower operating costs
and lower carbon emissions. The importance of heat recovery systems in combined heat and
power systems have created a demand for effective heat recovery systems capable of recapturing
heat energy out of the engine exhaust gas. A good example of this heat recapturing system is a
Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015
2
double pipe heat exchanger. Such a system can easily be fitted as part of an engine exhaust pipe
system. The examples discussed in this paper, consider the process of heat energy transfer from
the exhaust flue gas to water. This paper focuses on evaluating numerical techniques used to
calculate heat transfer effectiveness. Providing designers and manufacturers, an insight on the
expected level of accuracy when using mathematical equations associated with a double pipe heat
exchanger.
CFD software was used to evaluate the model. Results were tabulated and compared with
mathematically driven results. The analysis showed the difference between the results generated
by the two different methods. Discussions on possible causes of differences were included
supported by graphical CFD images. Best practices in CFD analysis were discussed with the
support of similar recently carried out CFD work.
The CFD analysis highlighted the following facts; Mathematical equations are good for an initial
analysis, but will require CFD or experimental modeling to obtain more accurate results on heat
transfer, the mathematically generated results showed an underestimated temperature output for
the exhaust flue gas. This analysis has shown the possibility of further energy recovery from the
higher flue gas outlet temperature which would otherwise be wasted heat energy.
This document describes, and is written to conform to, author guidelines for the journals of
AIRCC series. It is prepared in Microsoft Word as a .doc document. Although other means of
preparation are acceptable, final, camera-ready versions must conform to this layout. Microsoft
Word terminology is used where appropriate in this document. Although formatting instructions
may often appear daunting, the simplest approach is to use this template and insert headings and
text into it as appropriate.
2. MATHEMATICAL MODEL FOR DOUBLE PIPE HEAT
EXCHANGERS
Equations for calculating heat exchanger effectiveness are covered in details in ASHRAE
Fundamentals (2009) [1], representing various types of heat exchangers.
Reference is made to Appendix 1 for a sample calculations with the conditions involved. Counter
flow conditions were assumed in the two techniques; mathematical and CFD models. In certain
cases and usually at the end of such equations, a check is required for a possible further iteration.
Refer to Appendix 1 for such an example.
The example in Appendix 1 refers to heat transfer across a pipe surface area towards water
flowing in the inner pipe. Tables 1 to 3 indicate results computed using the equations shown in
Appendix 1. The second column from left of table shows the first attempt of calculations.
Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015
3
Table 1.Double Pipe Heat Exchanger with 16 fins.
Item Description
CFD
method
Mathematical
method
Temperature
difference (%)
between
mathematical and
CFD methods (*)
After iterations (**)
1 Heat transfer
effectiveness
- 0.984714 -
2 Temperature of
water – out °C
(°F)
42.00
(116)
47.39 (126.8) 13 % -
3 Temperature of
exhaust – out
°C (°F)
64.03
(160.1)
42.44 (116.9) 51 % -
Fin thickness 1 mm (0.04 inch). Fluids temperatures at entry point; water 40 C (104
F), & flue gas 200 C (392 F).Flue gas mass flow rate 0.12 kg/s (0.264 lb/s).
(*) Results without iterations carried out on the mathematically generated results. (**)
Results after iterations using mathematical methods showing temperature and percentage
difference between the CFD and mathematically generated temperatures.
Table 2. Double Pipe Heat Exchanger with 15 fins.
Item Description
CFD
method
Mathematical
method
Difference (%)
between mathematical
and CFD methods (*)
After iterations (**) –
temperature /
[difference %]
1 Heat transfer
effectiveness
- 0.887249 0.884507
2 Temperature of
water – out °C
(°F)
46.05
(124.1)
66.13 (164.3) 43.6 % 66.33 (164.66) / [6.4
%)]
3 Temperature of
exhaust – out
°C (°F)
83.31
(198.6)
74.95 (181.9) 11 % 75.80 (183.6) / [86
%]
Fin thickness 1 mm. Fluids temperatures at entry point; water 40 C (104 F), & flue gas 350
C (662 F). Flue gas mass flow rate 0.243 kg/s (0.535 lb/s).
(*) Results without iterations carried out on the mathematically generated results. (**) Results
after iterations using mathematical methods showing temperature and percentage difference
between the CFD and mathematically generated temperatures.
Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015
4
Table 3. Double Pipe Heat Exchanger with 13 fins.
Ite
m
Description
CFD
method
Mathematical
method
Difference (%)
between
mathematical and
CFD methods (*)
After iterations (**) –
temperature /
[difference %]
1 Heat transfer
effectiveness
- 0.887249 0.882163
2 Temperature of
water – out °C
(°F)
46.36
(124.72)
66.06 (164.12) 42.5 % 66.26 (164.52) / [13.4
%]
3 Temperature of
exhaust – out
C (°F)
81.03
(194.06)
75.67 (183.34) 7.1 % 76.52 (185.04) / [90
%]
Fin thickness 1 mm. Fluids temperatures at entry point; water 40 C (104 F), & flue gas 350
C (662 F). Flue gas mass flow rate 0.243 kg/s.
(*) Results without iterations carried out on the mathematically generated results. (**) Results
after iterations using mathematical methods showing temperature and percentage difference
between the CFD and mathematically generated temperatures.
Figure 1. 16 fin cross sectional view, from ASHRAE Fundamentals Handbook (2009) [1].
t = fin thickness
L = fin length (radial)
40 mm = 1.6 inch
40
mm
t , L
Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015
5
Figure 2. Sectional view example of a segment for a 16 fin double pipe heat exchanger. Graphical results
are as shown in Fig 3. The outer pipe wall assumed to have no heat conductance.
Figure 3.Front view images showing a 22.5 degree segment of pipe. Image to the left shows the water inlet
section of the inner pipe. Image to the right shows how the water section of the inner pipe has increased in
temperature. Copper pipe wall and copper fins are one continuous body. The lower and higher gas
temperatures are clearly visible. Flue gas temperatures along the fin/tube metal surfaces are relatively lower
than the middle flue gas volume. This is due to heat energy being transferred across the metal volume and
towards the lower temperature body of fluid, water.
Temperatures produced for water and exhaust gas were added to entry temperatures to produce
the average temperatures. Using the new average temperature results, the new values for density
of water and specific heat capacity for gas were re-entered in the excel sheet to calculate the final
temperature outputs, shown in the first column from right. In table 1 for an example the density of
water and the specific heat capacity of gas at the new average temperatures were found close to
what was originally assumed for, and therefore no further iteration work is required.
Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015
6
ASHRAE Fundamentals Chapter 4 (2009) [2], section on heat exchangers documents the
development and experimental work associated with heat exchangers, including complex
geometrical shapes. The
Reference is made to tables 1 to 3. Second from left column results were based on initial
assumption of specific heat capacity of 1018 J/(kg.K) (0.2431 Btu/lb.F) at 175 °C (347 °F).
First column from right in tables 1 to 3, the specific heat capacity found in standard
thermodynamic tables to be 1029 J/(kg.K) (0.2457 Btu/lb.F) at 212 °C (413.6 °F). Therefore
iterations were carried out by entering in the mathematical equation 1029 J/(kg.K) (0.2457
Btu/lb.F). Results are as shown in tables 1 to 3.
Equations used in Appendix cater for conditions where temperatures of fluids leaving the heat
exchanger are unknown. To avoid trial-and-error calculations, the NTU- ε method uses three
dimensionless parameters: effectiveness ε, number of transfer units (NTU), and capacity rate ratio
cr. Also, the equations used do not consider the inner pipe wall thickness, but just surface area,
unlike CFD analysis carried below.
Fay C McQuiston (2000) [4] notes that, precise values are difficult to predict, and experience
along with experimental data is often relied on.
In practice, improving heat transfer between two fluids in a heat exchanger usually depends on;
construction materials, velocity of fluids, and size of heat exchanger (heat exchange surfaces).
According to Fay C McQuiston (2000) [4], the trade-off between first cost (primarily size) and
operating cost (primarily due to pressure drop) is a major consideration in heat exchanger analysis
and selection.
3. CFD ANALYSIS
Models were developed for a cross sectional segment. AutoCAD 2013 was used for modeling,
and exported to ANSYS Fluent version 13, using IGES files. The AutoCAD file drawing in 2D
first and then extruded into a 5000 mm (200 inch) length segment creating a 3D model. Walls,
boundary conditions were defined, materials, and fluids data were entered. Analysis was run, and
data was produces as shown in Figures 3 to 10. Fluids temperature properties were entered in
tables 1 to 3 for comparison with the mathematically derived results.
Unlike the equations referred to in section 1, CFD modeling considers the inner pipe wall
thickness, the material responsible for transferring heat energy from flue gas to the water body,
and the fluid boundary conditions. Thus, CFD tools provide an effective heat transfer simulation
between the fluid body and the solid body.
Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015
7
Figure 4. 3D image (104ºF) temperature contours for a 22.5 degree segment of the double pipe heat
exchanger. Entry point for flue gas shown in red to the left of picture. Water temperate contours are shown
as the water exits inner pipe, left of picture.
Figure 5.Flue temperature line for 22.5 degree segment.
(392ºF)
(190.4ºF)
(305.6ºF)
Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015
8
Figure 6.Water temperature line for 22.5 degree segment.
(16.4 ft)
Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015
9
Figure 7.Flue temperature line for 24 degree segment.
Figure 8.Water temperature line for 24 degree segment.
Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015
10
Figure 9.Flue temperature line for 27 degree segment.
Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015
11
Figure 10.Water temperature line for 27 degree segment.
Figure 11. Shows meshing layout for the water inlet and gas outlet heat exchanger section. Geometry
details shown in Fig 2. The solid tube and fin sections were switched off to give a clearer view on fluid
elements layout. Fluid meshing layers at boundary conditions were inflated to give a more accurate
prediction of heat transfer along the copper tube/fin walls. The right hand side image is a zoomed image
of the encircled area shown on the left hand side image.
Tube wall
mesh
switched off
Fin mesh
switched off
Gas
Water
Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015
12
Fay C McQuiston (2000) [4] states, that manual design or simulation of a heat exchanger is an
arduous task and seldom done. Computer programs are available to simulate or select heat
exchangers for various applications.
Assumptions made:
- Flue gas as an ideal gas.
Note: According to E Rathakrishnan (2004) [3], many of the familiar gases such as air,
nitrogen, oxygen, hydrogen, helium, argon, neon, krypton, and even heavier gases such as
carbon dioxide can be treated as ideal gas with negligible error, often less than 1%.
Therefor, air, or gas where referred to in this paper, was assumed as an ideal gas in this
CFD analysis.
- Materials, flue gas, copper fins and pipe wall, and water, as per the software standard
database.
- K- Epsilon RNG, a common turbulence model selected from the software database. Wall
roughness factor constant, 0.5. Refer to Appendix 2 for specific settings. Settings not
specified in this paper were kept a software default settings.
- Inflated layers created along the fluid boundary layers in contact with the tube wall, and
fin surfaces. This will improve boundary conditions simulations.
4. RESULTS AND ANALYSIS
4.1 Results and Analysis discussed separately.
a. Results
Results obtained using the mathematical modelling and the CFD analysis were tabulated as
shown in tables 1 to 3.The results cover three different scenarios addressing different flow rates,
temperatures, fin thickness, and flue gas entering temperatures. The object is to investigate how
the mathematical equations perform under different conditions.
b. Analysis
Impact of fin thickness.
Tables 1 to 3 show that higher heat transfer effectiveness can be achieved with the thinner 1mm
thick 16 fins, when compared to the thicker but lower number of fins.
Impact of flue gas entry temperature.
A high entry flue gas temperature of 350 ºC (732 ºF) produced higher water exiting temperatures,
but lower effectiveness value. In accordance with mathematical and CFD derived exiting
temperatures.
CFD - flue gas temperature line graphs.
Flue gas line graphs showed a positive slope with curvature (nonlinear) in relation to increasing
temperature. Refer to graph Figs 5+.
CFD - water temperature line graphs.
Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015
13
Similar to the flue line graphs, positive slope as temperature increases. Percentage deviations
showed better accuracy or lower percentage deviations using thinner fins. Table 1 indicated a
deviation of 4.5% for a 1mm (0.04 inch) thick fin. Higher percentage deviations were observed
against mathematically generated figures for thicker fins, as shown in tables 2 & 3.
The reasons for the significant differences between the out temperatures calculated using the two
different methods, CFD and mathematical equations, are;
a. The mathematical equation does not take into consideration heat transfer at boundary
conditions. Heat transfer in the mathematical equations assumes that the transfer of
heat energy between the two fluid bodies is a uniform process, with both fluid
volume bodies having a uniform temperature across the body of fluid. In reality and
as demonstrated in Figs 3 and 4. The temperature in the flue gas varies from locations
along the fin surface and the pipe wall surface. The temperature in the middle of the
flue gas volume remains higher than along the pipe wall, and fin surfaces, where heat
energy is being conducted through the copper metal and passed towards the water
fluid body of relatively lower heat temperature.
b. The mathematical equations refer to pipe wall surface area, whereas in reality and in
this CFD model the pipe wall has a thickness.
c. Turbulences in the flue gas contribute to the mixing of the cooled gas boundary
layers, with the inner middle flue gas volume. The higher the fluid turbulences are the
better the heat transfer is between the two different fluid volumes.
d. K-epsilon RNG turbulence models was found to be the most suitable model. Other
models did not converge. This confirms the published work by M Hatami [5].
Stating that the RNG turbulence model converged easily during the processing stage,
whereas SST or Shear Stress Transport theory did not easily converge.
e. B.S. Massey1983 [6] describes flow near the boundary layer may be either laminar or
turbulent. Turbulent flow past a solid surface having a random movement of particles
perpendicular to the surface. Yet fluid particles cannot pass through an impermeable
solid surface, and so, as the surface is approached, these movements perpendicular to
it must die out. It follows then that turbulent flow cannot exist immediately in contact
with the solid boundary. Thus even when main flow possess considerable turbulence,
and even when the greater part of the boundary layer us also turbulent, there is still an
extremely thin layer, adjacent to the solid surface, in which the flow has negligible
fluctuations of velocity. This region, which may be less than a micrometer in
thickness, has frequently been called the laminar sub-layer, but the term viscous sub-
layer is now preferred. The viscous sub-layer plays a significant role in heat transfer
between a fluid body and a solid surface.
It is this low-Reynolds-number extension for near-wall turbulence catered for by the k-epsilon
RNG Near Wall Treatment function which makes the difference. The RNG Near Wall Treatment
was designed to work for coarse and fine mesh, however, for better accuracy, mesh layers were
inflated as shown in Fig 11.
4.2 Advantages & disadvantages between the two techniques.
i) Spread sheets are relatively easier to program and do not require specialist trained
personnel to operate, unlike CFD tools.
ii) CFD techniques as in the example shown above show graphical results, not possible with
excel sheets.
Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015
14
iii) Both numerical techniques can be used to evaluate heat exchanger designs. Minimizing
physical experimental techniques, which can be time consuming and costly.
iv) Experimental techniques used to evaluate established designs, are prone to the
introduction of errors due to non-accurate or non-calibrated instruments.
v) CFD analysis is also cable of calculating pressure drops simultaneously through analysis.
Though, pressure drop calculations can easily be programmed in a spread sheet.
vi) Established CFD tools can be considered as more accurate, when compared with
mathematical techniques, where thicker fins are used.
5. CONCLUSIONS
Analyses showed that the water line exit temperature results produced better accuracy for thinner
fins. Mathematically derived results differed when compared with CFD results by up to 13 % for
a 1mm (0.04 inch) thick fin. Higher deviation between CFD and mathematical equations were
observed for thicker fins.
Larger deviations existed between CFD and mathematical modelling on the flue line exit
temperature results, as in the case of 1 mm fin thickness. Which is greater than 70 % in deviations
on temperature flue gas exits. Therefore, it is important to establish the level of accuracy of
mathematical equations under specific conditions; geometrical, and operational.
The CFD analysis has shown that the exhaust heat temperature is actually higher than what have
been calculated using mathematical equations.
While for water outlet temperature figures, the mathematically derived figures were found to be
higher than the CFD derived results.
In this investigation, it was observed that although the mathematical methods are simpler and
easy to use once programmed in a spread sheet, the level of accuracy and how much energy can
actually be recovered is a concern. Where justified and accuracy is important CFD and/or
experimental investigations are recommended.
This CFD analysis confirms recently published work stating that the k-epsilon RNG turbulence
model is the most suitable method in analyzing heat transfer in double pipe heat exchangers.
6. RECOMMENDATIONS
Further research work using; mathematical, experimental and CFD techniques for different fin
geometry and flow rates.
ACKNOWLEDGEMENTS
The author would like to thank; Dr.Lik F. Sim for setting up and providing access to the FLUENT
software, and MrAbdelkaderBenzamia of Flowpak, Flowpak, Doha, Qatar, www.flowpak.net, for
the guidance and input on best practices in CFD mes.
REFERENCES
Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015
15
[1] ASHRAE Fundamental. F4.22-2009.
[2] ASHRAE Fundamentals. F4.21: 2009.
[3] Author E Rathakrishnan, Title; Gas Dynamics. Fifth edition. Publisher PHI. Year 2004.
[4] Author, Fay C McQuiston. Title, Heating Ventilating and Air Conditioning – Analysis and Design.
Fifth edition. Published by John Wiley and sons, Inc USA. Pages 484 and 485. Year 2000.
[5] Paper by; M. Hatami, M. Jafaryar, D.D. Ganji and M. Gorji-Bandpy. Optimization of finned-tube
heat exchangers for diesel exhaust waste heat recovery using CFD and CCD techniques. International
Communications in Heat and Mass Transfer, Volume 57, October 2014, Pages 254–263.
[6] B.S. Massey, Title; Mechanics of Fluids. Fifth edition. Publisher Van Nostrand Reinhold (UK). Year
1982.
APPENDIX 1
Spreadsheet excel version 2010 was used in programming the equations shown below given in ASHRAE
Fundamentals (2009) [2].
Assumptions:
a. Not heat losses on the outside pipe wall, insulated.
b. Starting with assumed properties of water and specific heat capacity of flue gas. At mean
temperatures. Requirement for iterations can be checked as discussed in section 1 above.
c. Counter flow conditions equation. C ≠ 1, ASHRAE Fundamentals.
Table 3. Shows data entered in a spreadsheet programmed with the equations mentioned in steps 1
to 4.
Description Abbreviation Input Units
Water in pipe tci 40
ºC
Water Velocity vc 0.5 m/s
Gas enters thi 200 ºC
Mass flow rate h 0.12 kg/s
Length of heat exchanger Ltube 5
m
diameter of inner tube d 0.04 m
Fin radial height L 0.06 m
Fin thickness t 0.001 m
Number of fins N 16
Convective heat transfer
coefficient on water side hi
Gas side heat transfer coefficient ho 115 W/(m2
K)
Surface effectiveness øs 0.641964
Fin efficiency ø
Surface are of non-finned surface Auf 0.5484 m2
Fin surface area Af 9.6 m2
Auf +
Af Ao 10.1484 m2
πdLtube Ai 0.6284 m2
(104 ºF)
(1.64 ft/s)
(392 ºF)
(0.264 lb/s)
(16.4 ft)
(0.1312 ft)
(0.1968 ft)
(0.00328 ft)
Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015
16
Density of water ρ 990.4 kg/m3
Specific heat capacity of water cpc 4183 J/(kg.K)
Dynamic viscosity µ 5.96E-04 (N.s)/ m2
Thermal conductivity water side k 0.6376 W/(m.K)
Prandtl Number Pr 3.91
Gas specific heat - assumed
figures for air cph 1018 J/(kg.K)
ε= 0.984714
the= 42.44 C
tce= 47.39 C
the = temperature of gas leaving system, &tce = temperature of water leaving system.
Step 1
Re= ρ vcd / µ
fs/2 =[ [1.58ln(Re)-3.28]^-2
]/2 = 0.00288
Nud= [0.00288×(33213-1000) ×3.91] ÷ [1+12.7×(0.00288)^0.5
×(3.91^2/3
-1) = 180.4
hf= (180.4×0.6376)/0.04 = 2876 W/(m2
K)
Step 2
Calculating fin efficiency ø and surface effectiveness øs. For a rectangular fin with the end of the fin not
exposed.
Ø = [tanh (mL)] / mL
For copper k = 401W/(mK)
mL= (2ho/kt)1/2L = [(2 115)/(401 0.001)]1/2(0.06) = 1.44
Ø = 0.62
Øs= (Auf +ØAf)/A0 = (0.548 + 0.62 × 9.6)/10.15 = 0.64
Step 3
Find heat exchanger effectiveness. For air at an assumed mean temperature
of 175°C, cph= 1018 J/(kg·K).
Ch= cph= 0.12 1018 = 122.2 W/K
c = ρvcπd2/4 = (990.4 × 0.5 × π × 0.042
)/4 = 0.6223 kg/s
Cc = cpc= 0.6223 × 4181 = 2602 W/K
cr= Cmin/Cmax= 122.2/2602 = 0.04696
UA = [1/(0.64 × 115 × 10.15) + 1/(2876 × 0.628)]–1 = 528.5 W/K
NTU = UA/Cmin= 528.5/122.2 = 4.32
ε = 1-exp[-N(1-cr)] ÷ [1-crexp[-N(1-cr)]
ε = 0.983
Step 4
qmax= Cmin× (thi– tci) = 122.2 × (200 – 40) = 19 552 W
q = εqmax= 0.985 × 19 552 = 19 255 W
Step 5
the = thi – q/Ch = 200 – (19255/122.2) = 42.2 C (107.9 F)
tce = tci + q/Cc = 40 + (19255/2602) 47.4 C (117.32 F)
(108.4 °F)
(117.3 °F)
Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015
17
APPENDIX 2
This section provides a description of the turbulence model equations used in this CFD analysis, boundary
inlet & outlet conditions, and details of specific settings used in this CFD analysis. A graphical presentation
showing the quality of mesh used can be seen in Fig 11.
k-epsilon RNG
Unlike other turbulence models, the k-epsilon RNG also known as k-ε RNG model focuses on the
mechanisms that affect the turbulent kinetic energy. This model is a development on the standard k-ε
model. A description of this model given in a paper by M Hatami (2014) [5];
RNG k–ε model thermal effect is considered in the enhanced wall treatment panel. Transport equations for
RNG k–ε model in general form are
and
where Gk represents the generation of turbulence kinetic energy due to the mean velocity gradients and Gb
is the generation of turbulence kinetic energy due to buoyancy and C1e=1.42, C2e=1.68 in RNG k–ε model.
In m Hatami’s [2014) [5] paper states that the k-ω SST also known k-omega SST, and k–ε RNG were
found most suitable in analyzing a double pipe heat exchanger, in comparison with experimentally derived
results. Also, quoted that the RNG model was found easier to converge. These statements were found
applicable in this CFD analysis.
The RNG model settings used in this paper were set at default with the exception of the following
selections; Select Enhanced Wall treatment, and then from the Enhanced Wall Treatment Effects, select
Pressure Gradient Effects and Thermal Effects items from the k–ε RNG model menu. These selections
allow the model to address heat transfer and viscous layers at boundary conditions, which are important in
this analysis.
For inlets and outlets boundary conditions, Intensity and Viscosity ratio model was used, with the following
Specification Methods settings;
• Water inlet, 1% turbulence intensity, and 10 for viscosity ratio.
• Water outlet, 10% turbulence intensity, and 10 for viscosity ratio.
• Gas inlet, 1% turbulence intensity, and 10 for viscosity ratio.
• Gas outlet, 10% turbulence intensity, and 10 for viscosity ratio.
AUTHORS
Ali Hasan, MSc Engineering 1993 from Sheffield Hallam University, Sheffield UK. Present employer KEO
Consulting Engineers, Qatar. Working mainly on HVAC, CFD, and Energy efficiency projects. Place of
birth Baghdad, Iraq. Date of birth 03-04-1963.

More Related Content

What's hot

Episode 60 : Pinch Diagram and Heat Integration
Episode 60 :  Pinch Diagram and Heat IntegrationEpisode 60 :  Pinch Diagram and Heat Integration
Episode 60 : Pinch Diagram and Heat IntegrationSAJJAD KHUDHUR ABBAS
 
Numerical simulation of a tube in tube helical coiled heat
Numerical simulation of a tube in tube helical coiled heatNumerical simulation of a tube in tube helical coiled heat
Numerical simulation of a tube in tube helical coiled heatCarnegie Mellon University
 
Gt2008 51300-final-paper
Gt2008 51300-final-paperGt2008 51300-final-paper
Gt2008 51300-final-paperssusercf6d0e
 
CFD ANALYSIS OF RADIATO
CFD ANALYSIS OF RADIATOCFD ANALYSIS OF RADIATO
CFD ANALYSIS OF RADIATOjournal ijrtem
 
Validation of Design Parameters of Radiator using Computational Tool
Validation of Design Parameters of Radiator using Computational ToolValidation of Design Parameters of Radiator using Computational Tool
Validation of Design Parameters of Radiator using Computational ToolIRJET Journal
 
Heat exchanger networking
Heat exchanger networkingHeat exchanger networking
Heat exchanger networkingVIVEK GUPTA
 
Computer aided thermal_design_optimisati
Computer aided thermal_design_optimisatiComputer aided thermal_design_optimisati
Computer aided thermal_design_optimisatissusercf6d0e
 
A05v24n4
A05v24n4A05v24n4
A05v24n4y1r2m
 
1 ijebm jan-2018-1-combustion adjustment in a natural
1 ijebm jan-2018-1-combustion adjustment in a natural1 ijebm jan-2018-1-combustion adjustment in a natural
1 ijebm jan-2018-1-combustion adjustment in a naturalAI Publications
 
Gifford,Hoffie_ConvCalibrHeatFluxGages
Gifford,Hoffie_ConvCalibrHeatFluxGagesGifford,Hoffie_ConvCalibrHeatFluxGages
Gifford,Hoffie_ConvCalibrHeatFluxGagesAndreas F. Hoffie
 
IRJET- CFD Analysis of Double Pipe Heat Exchanger with Different Inner Se...
IRJET-  	  CFD Analysis of Double Pipe Heat Exchanger with Different Inner Se...IRJET-  	  CFD Analysis of Double Pipe Heat Exchanger with Different Inner Se...
IRJET- CFD Analysis of Double Pipe Heat Exchanger with Different Inner Se...IRJET Journal
 
Computational Analysis of Heat sink or Extended Surface
Computational Analysis of Heat sink or Extended SurfaceComputational Analysis of Heat sink or Extended Surface
Computational Analysis of Heat sink or Extended SurfaceIRJET Journal
 
A study on the edm of al7075+3 wt%sic+3wt% b4c hybrid mmc
A study on the edm of al7075+3 wt%sic+3wt% b4c hybrid mmcA study on the edm of al7075+3 wt%sic+3wt% b4c hybrid mmc
A study on the edm of al7075+3 wt%sic+3wt% b4c hybrid mmceSAT Journals
 
Assessment of boiler performance
Assessment of boiler performanceAssessment of boiler performance
Assessment of boiler performanceAshish Kumar Jain
 
Techniques of heat transfer enhancement and their application chapter 6
Techniques of heat transfer enhancement and their application chapter 6Techniques of heat transfer enhancement and their application chapter 6
Techniques of heat transfer enhancement and their application chapter 6ssusercf6d0e
 
Validation of Results of Analytical Calculation of Steady State Heat Transfer...
Validation of Results of Analytical Calculation of Steady State Heat Transfer...Validation of Results of Analytical Calculation of Steady State Heat Transfer...
Validation of Results of Analytical Calculation of Steady State Heat Transfer...IRJET Journal
 
As run boiler performance assessment for energy efficiency
As run boiler performance assessment for energy efficiencyAs run boiler performance assessment for energy efficiency
As run boiler performance assessment for energy efficiencyD.Pawan Kumar
 

What's hot (19)

Episode 60 : Pinch Diagram and Heat Integration
Episode 60 :  Pinch Diagram and Heat IntegrationEpisode 60 :  Pinch Diagram and Heat Integration
Episode 60 : Pinch Diagram and Heat Integration
 
Numerical simulation of a tube in tube helical coiled heat
Numerical simulation of a tube in tube helical coiled heatNumerical simulation of a tube in tube helical coiled heat
Numerical simulation of a tube in tube helical coiled heat
 
Gt2008 51300-final-paper
Gt2008 51300-final-paperGt2008 51300-final-paper
Gt2008 51300-final-paper
 
CFD ANALYSIS OF RADIATO
CFD ANALYSIS OF RADIATOCFD ANALYSIS OF RADIATO
CFD ANALYSIS OF RADIATO
 
Validation of Design Parameters of Radiator using Computational Tool
Validation of Design Parameters of Radiator using Computational ToolValidation of Design Parameters of Radiator using Computational Tool
Validation of Design Parameters of Radiator using Computational Tool
 
Heat exchanger networking
Heat exchanger networkingHeat exchanger networking
Heat exchanger networking
 
Computer aided thermal_design_optimisati
Computer aided thermal_design_optimisatiComputer aided thermal_design_optimisati
Computer aided thermal_design_optimisati
 
A05v24n4
A05v24n4A05v24n4
A05v24n4
 
1 ijebm jan-2018-1-combustion adjustment in a natural
1 ijebm jan-2018-1-combustion adjustment in a natural1 ijebm jan-2018-1-combustion adjustment in a natural
1 ijebm jan-2018-1-combustion adjustment in a natural
 
REPORT-MSD
REPORT-MSDREPORT-MSD
REPORT-MSD
 
Gifford,Hoffie_ConvCalibrHeatFluxGages
Gifford,Hoffie_ConvCalibrHeatFluxGagesGifford,Hoffie_ConvCalibrHeatFluxGages
Gifford,Hoffie_ConvCalibrHeatFluxGages
 
IRJET- CFD Analysis of Double Pipe Heat Exchanger with Different Inner Se...
IRJET-  	  CFD Analysis of Double Pipe Heat Exchanger with Different Inner Se...IRJET-  	  CFD Analysis of Double Pipe Heat Exchanger with Different Inner Se...
IRJET- CFD Analysis of Double Pipe Heat Exchanger with Different Inner Se...
 
Computational Analysis of Heat sink or Extended Surface
Computational Analysis of Heat sink or Extended SurfaceComputational Analysis of Heat sink or Extended Surface
Computational Analysis of Heat sink or Extended Surface
 
A study on the edm of al7075+3 wt%sic+3wt% b4c hybrid mmc
A study on the edm of al7075+3 wt%sic+3wt% b4c hybrid mmcA study on the edm of al7075+3 wt%sic+3wt% b4c hybrid mmc
A study on the edm of al7075+3 wt%sic+3wt% b4c hybrid mmc
 
Assessment of boiler performance
Assessment of boiler performanceAssessment of boiler performance
Assessment of boiler performance
 
Techniques of heat transfer enhancement and their application chapter 6
Techniques of heat transfer enhancement and their application chapter 6Techniques of heat transfer enhancement and their application chapter 6
Techniques of heat transfer enhancement and their application chapter 6
 
Validation of Results of Analytical Calculation of Steady State Heat Transfer...
Validation of Results of Analytical Calculation of Steady State Heat Transfer...Validation of Results of Analytical Calculation of Steady State Heat Transfer...
Validation of Results of Analytical Calculation of Steady State Heat Transfer...
 
As run boiler performance assessment for energy efficiency
As run boiler performance assessment for energy efficiencyAs run boiler performance assessment for energy efficiency
As run boiler performance assessment for energy efficiency
 
02 GTP-14-1384
02 GTP-14-138402 GTP-14-1384
02 GTP-14-1384
 

Viewers also liked

Experimental investigation of double pipe heat exchanger with helical fins on...
Experimental investigation of double pipe heat exchanger with helical fins on...Experimental investigation of double pipe heat exchanger with helical fins on...
Experimental investigation of double pipe heat exchanger with helical fins on...eSAT Publishing House
 
THERMAL ANALYSIS OF DOUBLE PIPE HEAT EXCHANGER USING CFD
THERMAL ANALYSIS OF DOUBLE PIPE HEAT EXCHANGER USING CFDTHERMAL ANALYSIS OF DOUBLE PIPE HEAT EXCHANGER USING CFD
THERMAL ANALYSIS OF DOUBLE PIPE HEAT EXCHANGER USING CFDIjripublishers Ijri
 
Differential Pressure Flow Meter Introduction
Differential Pressure Flow Meter IntroductionDifferential Pressure Flow Meter Introduction
Differential Pressure Flow Meter IntroductionAlan DP Flow Meter
 
orifice flow meter
orifice flow meter orifice flow meter
orifice flow meter Misbah Ullah
 
Effect of nanofluid on heat transfer characteristics of double pipe heat exch...
Effect of nanofluid on heat transfer characteristics of double pipe heat exch...Effect of nanofluid on heat transfer characteristics of double pipe heat exch...
Effect of nanofluid on heat transfer characteristics of double pipe heat exch...eSAT Journals
 
orifice meter and its application_ppt
orifice meter and its application_pptorifice meter and its application_ppt
orifice meter and its application_pptKrishna Peshivadiya
 
New shell & tube heat exchanger
New shell & tube heat exchangerNew shell & tube heat exchanger
New shell & tube heat exchangervatsalpateln
 
Double pipe heat exchanger
Double pipe heat exchangerDouble pipe heat exchanger
Double pipe heat exchangerwisdomvalley
 
ORIFICES AND MOUTHPIECES
ORIFICES AND MOUTHPIECESORIFICES AND MOUTHPIECES
ORIFICES AND MOUTHPIECESHome
 
Environmental chemistry
Environmental chemistryEnvironmental chemistry
Environmental chemistrysavya7
 
Environmental chemistry
Environmental chemistryEnvironmental chemistry
Environmental chemistryZeel Patel
 
Design and experimental analysis of pipe in pipe heat exchanger
Design and experimental analysis of pipe in pipe heat exchangerDesign and experimental analysis of pipe in pipe heat exchanger
Design and experimental analysis of pipe in pipe heat exchangerIJMER
 
The Effect of insertion of different geometries on heat transfer performance ...
The Effect of insertion of different geometries on heat transfer performance ...The Effect of insertion of different geometries on heat transfer performance ...
The Effect of insertion of different geometries on heat transfer performance ...IJMER
 
Flow through orifice meter
Flow through orifice meterFlow through orifice meter
Flow through orifice meterPulkit Shukla
 

Viewers also liked (20)

Experimental investigation of double pipe heat exchanger with helical fins on...
Experimental investigation of double pipe heat exchanger with helical fins on...Experimental investigation of double pipe heat exchanger with helical fins on...
Experimental investigation of double pipe heat exchanger with helical fins on...
 
THERMAL ANALYSIS OF DOUBLE PIPE HEAT EXCHANGER USING CFD
THERMAL ANALYSIS OF DOUBLE PIPE HEAT EXCHANGER USING CFDTHERMAL ANALYSIS OF DOUBLE PIPE HEAT EXCHANGER USING CFD
THERMAL ANALYSIS OF DOUBLE PIPE HEAT EXCHANGER USING CFD
 
Differential Pressure Flow Meter Introduction
Differential Pressure Flow Meter IntroductionDifferential Pressure Flow Meter Introduction
Differential Pressure Flow Meter Introduction
 
Ir spectroscopy an introduction
Ir spectroscopy   an introductionIr spectroscopy   an introduction
Ir spectroscopy an introduction
 
orifice flow meter
orifice flow meter orifice flow meter
orifice flow meter
 
Effect of nanofluid on heat transfer characteristics of double pipe heat exch...
Effect of nanofluid on heat transfer characteristics of double pipe heat exch...Effect of nanofluid on heat transfer characteristics of double pipe heat exch...
Effect of nanofluid on heat transfer characteristics of double pipe heat exch...
 
Orifice meter
Orifice meterOrifice meter
Orifice meter
 
orifice meter and its application_ppt
orifice meter and its application_pptorifice meter and its application_ppt
orifice meter and its application_ppt
 
New shell & tube heat exchanger
New shell & tube heat exchangerNew shell & tube heat exchanger
New shell & tube heat exchanger
 
Double pipe heat exchanger
Double pipe heat exchangerDouble pipe heat exchanger
Double pipe heat exchanger
 
ORIFICES AND MOUTHPIECES
ORIFICES AND MOUTHPIECESORIFICES AND MOUTHPIECES
ORIFICES AND MOUTHPIECES
 
orifice meter
orifice meterorifice meter
orifice meter
 
Orifice plate
Orifice plateOrifice plate
Orifice plate
 
Environmental chemistry
Environmental chemistryEnvironmental chemistry
Environmental chemistry
 
Heat pipe Best PPT
Heat pipe Best PPTHeat pipe Best PPT
Heat pipe Best PPT
 
Environmental chemistry
Environmental chemistryEnvironmental chemistry
Environmental chemistry
 
Heat exchangers
Heat exchangersHeat exchangers
Heat exchangers
 
Design and experimental analysis of pipe in pipe heat exchanger
Design and experimental analysis of pipe in pipe heat exchangerDesign and experimental analysis of pipe in pipe heat exchanger
Design and experimental analysis of pipe in pipe heat exchanger
 
The Effect of insertion of different geometries on heat transfer performance ...
The Effect of insertion of different geometries on heat transfer performance ...The Effect of insertion of different geometries on heat transfer performance ...
The Effect of insertion of different geometries on heat transfer performance ...
 
Flow through orifice meter
Flow through orifice meterFlow through orifice meter
Flow through orifice meter
 

Similar to Evaluating mathematical heat transfer effectiveness equations using cfd techniques for a finned double pipe heat exchanger

Optimization of Air Preheater for compactness of shell by evaluating performa...
Optimization of Air Preheater for compactness of shell by evaluating performa...Optimization of Air Preheater for compactness of shell by evaluating performa...
Optimization of Air Preheater for compactness of shell by evaluating performa...Nemish Kanwar
 
International Journal of Computational Engineering Research(IJCER)
International Journal of Computational Engineering Research(IJCER)International Journal of Computational Engineering Research(IJCER)
International Journal of Computational Engineering Research(IJCER)ijceronline
 
Plate and frame Heat Exchanger Sizing
Plate and frame Heat Exchanger SizingPlate and frame Heat Exchanger Sizing
Plate and frame Heat Exchanger SizingSyed Waqas Haider
 
Cep plate and_frame_hx
Cep plate and_frame_hxCep plate and_frame_hx
Cep plate and_frame_hxHsien Yu Wang
 
Design plate heat exchangers
Design plate heat exchangersDesign plate heat exchangers
Design plate heat exchangersXuan Tung
 
Numerical Modeling and Simulation of a Double Tube Heat Exchanger Adopting a ...
Numerical Modeling and Simulation of a Double Tube Heat Exchanger Adopting a ...Numerical Modeling and Simulation of a Double Tube Heat Exchanger Adopting a ...
Numerical Modeling and Simulation of a Double Tube Heat Exchanger Adopting a ...IJERA Editor
 
Application of Pinch Technology in Refrigerator Condenser Optimization by Usi...
Application of Pinch Technology in Refrigerator Condenser Optimization by Usi...Application of Pinch Technology in Refrigerator Condenser Optimization by Usi...
Application of Pinch Technology in Refrigerator Condenser Optimization by Usi...ijtsrd
 
Thermal Analysis of Earth Tube Heat Exchanger
Thermal Analysis of Earth Tube Heat ExchangerThermal Analysis of Earth Tube Heat Exchanger
Thermal Analysis of Earth Tube Heat ExchangerIRJET Journal
 
IRJET- Parametric Investigation to Evaluate the Effect of Baffle Configuratio...
IRJET- Parametric Investigation to Evaluate the Effect of Baffle Configuratio...IRJET- Parametric Investigation to Evaluate the Effect of Baffle Configuratio...
IRJET- Parametric Investigation to Evaluate the Effect of Baffle Configuratio...IRJET Journal
 
DESIGN_OF_A_SHELL_AND_2_TUBE_HEAT_EXCHAN.pdf
DESIGN_OF_A_SHELL_AND_2_TUBE_HEAT_EXCHAN.pdfDESIGN_OF_A_SHELL_AND_2_TUBE_HEAT_EXCHAN.pdf
DESIGN_OF_A_SHELL_AND_2_TUBE_HEAT_EXCHAN.pdfZandile35
 
JIMEC Thermal modeling and Simulation of HX Conference Paper
JIMEC Thermal modeling and Simulation of HX Conference PaperJIMEC Thermal modeling and Simulation of HX Conference Paper
JIMEC Thermal modeling and Simulation of HX Conference PaperAhmed Sohail Izhar
 
Heat Transfer Characteristics of a Plate Fin Heat Sink with Pin Fins of Vario...
Heat Transfer Characteristics of a Plate Fin Heat Sink with Pin Fins of Vario...Heat Transfer Characteristics of a Plate Fin Heat Sink with Pin Fins of Vario...
Heat Transfer Characteristics of a Plate Fin Heat Sink with Pin Fins of Vario...ijtsrd
 
Dg3211151122
Dg3211151122Dg3211151122
Dg3211151122IJMER
 
Design and Thermal Analysis of Hydraulic Oil Cooler by using Computational Fl...
Design and Thermal Analysis of Hydraulic Oil Cooler by using Computational Fl...Design and Thermal Analysis of Hydraulic Oil Cooler by using Computational Fl...
Design and Thermal Analysis of Hydraulic Oil Cooler by using Computational Fl...IRJET Journal
 
CFD Simulation of Solar Air Heater having Inclined Discrete Rib Roughness wit...
CFD Simulation of Solar Air Heater having Inclined Discrete Rib Roughness wit...CFD Simulation of Solar Air Heater having Inclined Discrete Rib Roughness wit...
CFD Simulation of Solar Air Heater having Inclined Discrete Rib Roughness wit...IRJET Journal
 
Analysis of Double Pipe Heat Exchanger With Helical Fins
Analysis of Double Pipe Heat Exchanger With Helical FinsAnalysis of Double Pipe Heat Exchanger With Helical Fins
Analysis of Double Pipe Heat Exchanger With Helical FinsIRJET Journal
 

Similar to Evaluating mathematical heat transfer effectiveness equations using cfd techniques for a finned double pipe heat exchanger (20)

Optimization of Air Preheater for compactness of shell by evaluating performa...
Optimization of Air Preheater for compactness of shell by evaluating performa...Optimization of Air Preheater for compactness of shell by evaluating performa...
Optimization of Air Preheater for compactness of shell by evaluating performa...
 
International Journal of Computational Engineering Research(IJCER)
International Journal of Computational Engineering Research(IJCER)International Journal of Computational Engineering Research(IJCER)
International Journal of Computational Engineering Research(IJCER)
 
Plate and frame Heat Exchanger Sizing
Plate and frame Heat Exchanger SizingPlate and frame Heat Exchanger Sizing
Plate and frame Heat Exchanger Sizing
 
Cep plate and_frame_hx
Cep plate and_frame_hxCep plate and_frame_hx
Cep plate and_frame_hx
 
Design plate heat exchangers
Design plate heat exchangersDesign plate heat exchangers
Design plate heat exchangers
 
Numerical Modeling and Simulation of a Double Tube Heat Exchanger Adopting a ...
Numerical Modeling and Simulation of a Double Tube Heat Exchanger Adopting a ...Numerical Modeling and Simulation of a Double Tube Heat Exchanger Adopting a ...
Numerical Modeling and Simulation of a Double Tube Heat Exchanger Adopting a ...
 
Application of Pinch Technology in Refrigerator Condenser Optimization by Usi...
Application of Pinch Technology in Refrigerator Condenser Optimization by Usi...Application of Pinch Technology in Refrigerator Condenser Optimization by Usi...
Application of Pinch Technology in Refrigerator Condenser Optimization by Usi...
 
Ijmet 06 07_006
Ijmet 06 07_006Ijmet 06 07_006
Ijmet 06 07_006
 
Thermal Analysis of Earth Tube Heat Exchanger
Thermal Analysis of Earth Tube Heat ExchangerThermal Analysis of Earth Tube Heat Exchanger
Thermal Analysis of Earth Tube Heat Exchanger
 
IRJET- Parametric Investigation to Evaluate the Effect of Baffle Configuratio...
IRJET- Parametric Investigation to Evaluate the Effect of Baffle Configuratio...IRJET- Parametric Investigation to Evaluate the Effect of Baffle Configuratio...
IRJET- Parametric Investigation to Evaluate the Effect of Baffle Configuratio...
 
Portfolio Po-Chun Kang
Portfolio Po-Chun KangPortfolio Po-Chun Kang
Portfolio Po-Chun Kang
 
DESIGN_OF_A_SHELL_AND_2_TUBE_HEAT_EXCHAN.pdf
DESIGN_OF_A_SHELL_AND_2_TUBE_HEAT_EXCHAN.pdfDESIGN_OF_A_SHELL_AND_2_TUBE_HEAT_EXCHAN.pdf
DESIGN_OF_A_SHELL_AND_2_TUBE_HEAT_EXCHAN.pdf
 
JIMEC Thermal modeling and Simulation of HX Conference Paper
JIMEC Thermal modeling and Simulation of HX Conference PaperJIMEC Thermal modeling and Simulation of HX Conference Paper
JIMEC Thermal modeling and Simulation of HX Conference Paper
 
Heat Transfer Characteristics of a Plate Fin Heat Sink with Pin Fins of Vario...
Heat Transfer Characteristics of a Plate Fin Heat Sink with Pin Fins of Vario...Heat Transfer Characteristics of a Plate Fin Heat Sink with Pin Fins of Vario...
Heat Transfer Characteristics of a Plate Fin Heat Sink with Pin Fins of Vario...
 
Shell
ShellShell
Shell
 
Dg3211151122
Dg3211151122Dg3211151122
Dg3211151122
 
Design and Thermal Analysis of Hydraulic Oil Cooler by using Computational Fl...
Design and Thermal Analysis of Hydraulic Oil Cooler by using Computational Fl...Design and Thermal Analysis of Hydraulic Oil Cooler by using Computational Fl...
Design and Thermal Analysis of Hydraulic Oil Cooler by using Computational Fl...
 
CFD Simulation of Solar Air Heater having Inclined Discrete Rib Roughness wit...
CFD Simulation of Solar Air Heater having Inclined Discrete Rib Roughness wit...CFD Simulation of Solar Air Heater having Inclined Discrete Rib Roughness wit...
CFD Simulation of Solar Air Heater having Inclined Discrete Rib Roughness wit...
 
Reportnew
ReportnewReportnew
Reportnew
 
Analysis of Double Pipe Heat Exchanger With Helical Fins
Analysis of Double Pipe Heat Exchanger With Helical FinsAnalysis of Double Pipe Heat Exchanger With Helical Fins
Analysis of Double Pipe Heat Exchanger With Helical Fins
 

More from aeijjournal

ELECTRIC AND THERMAL ENERGY PRODUCTION AND STORAGE SYSTEM BY PINECONE WASTE
ELECTRIC AND THERMAL ENERGY PRODUCTION AND STORAGE SYSTEM BY PINECONE WASTEELECTRIC AND THERMAL ENERGY PRODUCTION AND STORAGE SYSTEM BY PINECONE WASTE
ELECTRIC AND THERMAL ENERGY PRODUCTION AND STORAGE SYSTEM BY PINECONE WASTEaeijjournal
 
AN ENGINEERING APPROACH FOR HARVESTING ENERGY FROM WIND, WAVE AND STORM
AN ENGINEERING APPROACH FOR HARVESTING ENERGY FROM WIND, WAVE AND STORMAN ENGINEERING APPROACH FOR HARVESTING ENERGY FROM WIND, WAVE AND STORM
AN ENGINEERING APPROACH FOR HARVESTING ENERGY FROM WIND, WAVE AND STORMaeijjournal
 
FEASIBILITY STUDY OF ORKNEY’S WINDFARM DEVELOPMENT FOR SELF-SUFFICIENT FOR EN...
FEASIBILITY STUDY OF ORKNEY’S WINDFARM DEVELOPMENT FOR SELF-SUFFICIENT FOR EN...FEASIBILITY STUDY OF ORKNEY’S WINDFARM DEVELOPMENT FOR SELF-SUFFICIENT FOR EN...
FEASIBILITY STUDY OF ORKNEY’S WINDFARM DEVELOPMENT FOR SELF-SUFFICIENT FOR EN...aeijjournal
 
ENERGY STATUS AND ALTERNATIVE ENERGY PLANS OF MAJOR ENERGY CONSUMERS IN SOUTH...
ENERGY STATUS AND ALTERNATIVE ENERGY PLANS OF MAJOR ENERGY CONSUMERS IN SOUTH...ENERGY STATUS AND ALTERNATIVE ENERGY PLANS OF MAJOR ENERGY CONSUMERS IN SOUTH...
ENERGY STATUS AND ALTERNATIVE ENERGY PLANS OF MAJOR ENERGY CONSUMERS IN SOUTH...aeijjournal
 
A MODIFIED ANT COLONY ALGORITHM FOR SOLVING THE UNIT COMMITMENT PROBLEM
A MODIFIED ANT COLONY ALGORITHM FOR SOLVING THE UNIT COMMITMENT PROBLEMA MODIFIED ANT COLONY ALGORITHM FOR SOLVING THE UNIT COMMITMENT PROBLEM
A MODIFIED ANT COLONY ALGORITHM FOR SOLVING THE UNIT COMMITMENT PROBLEMaeijjournal
 
IMPEDANCE SPECTROSCOPY ANALYSIS OF A LIQUID TIN ANODE FUEL CELL IN VOLTAGE RE...
IMPEDANCE SPECTROSCOPY ANALYSIS OF A LIQUID TIN ANODE FUEL CELL IN VOLTAGE RE...IMPEDANCE SPECTROSCOPY ANALYSIS OF A LIQUID TIN ANODE FUEL CELL IN VOLTAGE RE...
IMPEDANCE SPECTROSCOPY ANALYSIS OF A LIQUID TIN ANODE FUEL CELL IN VOLTAGE RE...aeijjournal
 
Cointegration relationship betweeCOINTEGRATION RELATIONSHIP BETWEEN ECONOMIC ...
Cointegration relationship betweeCOINTEGRATION RELATIONSHIP BETWEEN ECONOMIC ...Cointegration relationship betweeCOINTEGRATION RELATIONSHIP BETWEEN ECONOMIC ...
Cointegration relationship betweeCOINTEGRATION RELATIONSHIP BETWEEN ECONOMIC ...aeijjournal
 

More from aeijjournal (9)

ELECTRIC AND THERMAL ENERGY PRODUCTION AND STORAGE SYSTEM BY PINECONE WASTE
ELECTRIC AND THERMAL ENERGY PRODUCTION AND STORAGE SYSTEM BY PINECONE WASTEELECTRIC AND THERMAL ENERGY PRODUCTION AND STORAGE SYSTEM BY PINECONE WASTE
ELECTRIC AND THERMAL ENERGY PRODUCTION AND STORAGE SYSTEM BY PINECONE WASTE
 
AN ENGINEERING APPROACH FOR HARVESTING ENERGY FROM WIND, WAVE AND STORM
AN ENGINEERING APPROACH FOR HARVESTING ENERGY FROM WIND, WAVE AND STORMAN ENGINEERING APPROACH FOR HARVESTING ENERGY FROM WIND, WAVE AND STORM
AN ENGINEERING APPROACH FOR HARVESTING ENERGY FROM WIND, WAVE AND STORM
 
FEASIBILITY STUDY OF ORKNEY’S WINDFARM DEVELOPMENT FOR SELF-SUFFICIENT FOR EN...
FEASIBILITY STUDY OF ORKNEY’S WINDFARM DEVELOPMENT FOR SELF-SUFFICIENT FOR EN...FEASIBILITY STUDY OF ORKNEY’S WINDFARM DEVELOPMENT FOR SELF-SUFFICIENT FOR EN...
FEASIBILITY STUDY OF ORKNEY’S WINDFARM DEVELOPMENT FOR SELF-SUFFICIENT FOR EN...
 
ENERGY STATUS AND ALTERNATIVE ENERGY PLANS OF MAJOR ENERGY CONSUMERS IN SOUTH...
ENERGY STATUS AND ALTERNATIVE ENERGY PLANS OF MAJOR ENERGY CONSUMERS IN SOUTH...ENERGY STATUS AND ALTERNATIVE ENERGY PLANS OF MAJOR ENERGY CONSUMERS IN SOUTH...
ENERGY STATUS AND ALTERNATIVE ENERGY PLANS OF MAJOR ENERGY CONSUMERS IN SOUTH...
 
Aeij
AeijAeij
Aeij
 
Aeij
AeijAeij
Aeij
 
A MODIFIED ANT COLONY ALGORITHM FOR SOLVING THE UNIT COMMITMENT PROBLEM
A MODIFIED ANT COLONY ALGORITHM FOR SOLVING THE UNIT COMMITMENT PROBLEMA MODIFIED ANT COLONY ALGORITHM FOR SOLVING THE UNIT COMMITMENT PROBLEM
A MODIFIED ANT COLONY ALGORITHM FOR SOLVING THE UNIT COMMITMENT PROBLEM
 
IMPEDANCE SPECTROSCOPY ANALYSIS OF A LIQUID TIN ANODE FUEL CELL IN VOLTAGE RE...
IMPEDANCE SPECTROSCOPY ANALYSIS OF A LIQUID TIN ANODE FUEL CELL IN VOLTAGE RE...IMPEDANCE SPECTROSCOPY ANALYSIS OF A LIQUID TIN ANODE FUEL CELL IN VOLTAGE RE...
IMPEDANCE SPECTROSCOPY ANALYSIS OF A LIQUID TIN ANODE FUEL CELL IN VOLTAGE RE...
 
Cointegration relationship betweeCOINTEGRATION RELATIONSHIP BETWEEN ECONOMIC ...
Cointegration relationship betweeCOINTEGRATION RELATIONSHIP BETWEEN ECONOMIC ...Cointegration relationship betweeCOINTEGRATION RELATIONSHIP BETWEEN ECONOMIC ...
Cointegration relationship betweeCOINTEGRATION RELATIONSHIP BETWEEN ECONOMIC ...
 

Recently uploaded

Transcript: New from BookNet Canada for 2024: BNC BiblioShare - Tech Forum 2024
Transcript: New from BookNet Canada for 2024: BNC BiblioShare - Tech Forum 2024Transcript: New from BookNet Canada for 2024: BNC BiblioShare - Tech Forum 2024
Transcript: New from BookNet Canada for 2024: BNC BiblioShare - Tech Forum 2024BookNet Canada
 
Unleash Your Potential - Namagunga Girls Coding Club
Unleash Your Potential - Namagunga Girls Coding ClubUnleash Your Potential - Namagunga Girls Coding Club
Unleash Your Potential - Namagunga Girls Coding ClubKalema Edgar
 
SQL Database Design For Developers at php[tek] 2024
SQL Database Design For Developers at php[tek] 2024SQL Database Design For Developers at php[tek] 2024
SQL Database Design For Developers at php[tek] 2024Scott Keck-Warren
 
Are Multi-Cloud and Serverless Good or Bad?
Are Multi-Cloud and Serverless Good or Bad?Are Multi-Cloud and Serverless Good or Bad?
Are Multi-Cloud and Serverless Good or Bad?Mattias Andersson
 
Presentation on how to chat with PDF using ChatGPT code interpreter
Presentation on how to chat with PDF using ChatGPT code interpreterPresentation on how to chat with PDF using ChatGPT code interpreter
Presentation on how to chat with PDF using ChatGPT code interpreternaman860154
 
Connect Wave/ connectwave Pitch Deck Presentation
Connect Wave/ connectwave Pitch Deck PresentationConnect Wave/ connectwave Pitch Deck Presentation
Connect Wave/ connectwave Pitch Deck PresentationSlibray Presentation
 
Advanced Test Driven-Development @ php[tek] 2024
Advanced Test Driven-Development @ php[tek] 2024Advanced Test Driven-Development @ php[tek] 2024
Advanced Test Driven-Development @ php[tek] 2024Scott Keck-Warren
 
CloudStudio User manual (basic edition):
CloudStudio User manual (basic edition):CloudStudio User manual (basic edition):
CloudStudio User manual (basic edition):comworks
 
Injustice - Developers Among Us (SciFiDevCon 2024)
Injustice - Developers Among Us (SciFiDevCon 2024)Injustice - Developers Among Us (SciFiDevCon 2024)
Injustice - Developers Among Us (SciFiDevCon 2024)Allon Mureinik
 
FULL ENJOY 🔝 8264348440 🔝 Call Girls in Diplomatic Enclave | Delhi
FULL ENJOY 🔝 8264348440 🔝 Call Girls in Diplomatic Enclave | DelhiFULL ENJOY 🔝 8264348440 🔝 Call Girls in Diplomatic Enclave | Delhi
FULL ENJOY 🔝 8264348440 🔝 Call Girls in Diplomatic Enclave | Delhisoniya singh
 
Kotlin Multiplatform & Compose Multiplatform - Starter kit for pragmatics
Kotlin Multiplatform & Compose Multiplatform - Starter kit for pragmaticsKotlin Multiplatform & Compose Multiplatform - Starter kit for pragmatics
Kotlin Multiplatform & Compose Multiplatform - Starter kit for pragmaticscarlostorres15106
 
Automating Business Process via MuleSoft Composer | Bangalore MuleSoft Meetup...
Automating Business Process via MuleSoft Composer | Bangalore MuleSoft Meetup...Automating Business Process via MuleSoft Composer | Bangalore MuleSoft Meetup...
Automating Business Process via MuleSoft Composer | Bangalore MuleSoft Meetup...shyamraj55
 
Pigging Solutions Piggable Sweeping Elbows
Pigging Solutions Piggable Sweeping ElbowsPigging Solutions Piggable Sweeping Elbows
Pigging Solutions Piggable Sweeping ElbowsPigging Solutions
 
Install Stable Diffusion in windows machine
Install Stable Diffusion in windows machineInstall Stable Diffusion in windows machine
Install Stable Diffusion in windows machinePadma Pradeep
 
Scanning the Internet for External Cloud Exposures via SSL Certs
Scanning the Internet for External Cloud Exposures via SSL CertsScanning the Internet for External Cloud Exposures via SSL Certs
Scanning the Internet for External Cloud Exposures via SSL CertsRizwan Syed
 
Key Features Of Token Development (1).pptx
Key  Features Of Token  Development (1).pptxKey  Features Of Token  Development (1).pptx
Key Features Of Token Development (1).pptxLBM Solutions
 
#StandardsGoals for 2024: What’s new for BISAC - Tech Forum 2024
#StandardsGoals for 2024: What’s new for BISAC - Tech Forum 2024#StandardsGoals for 2024: What’s new for BISAC - Tech Forum 2024
#StandardsGoals for 2024: What’s new for BISAC - Tech Forum 2024BookNet Canada
 
The Codex of Business Writing Software for Real-World Solutions 2.pptx
The Codex of Business Writing Software for Real-World Solutions 2.pptxThe Codex of Business Writing Software for Real-World Solutions 2.pptx
The Codex of Business Writing Software for Real-World Solutions 2.pptxMalak Abu Hammad
 

Recently uploaded (20)

The transition to renewables in India.pdf
The transition to renewables in India.pdfThe transition to renewables in India.pdf
The transition to renewables in India.pdf
 
Transcript: New from BookNet Canada for 2024: BNC BiblioShare - Tech Forum 2024
Transcript: New from BookNet Canada for 2024: BNC BiblioShare - Tech Forum 2024Transcript: New from BookNet Canada for 2024: BNC BiblioShare - Tech Forum 2024
Transcript: New from BookNet Canada for 2024: BNC BiblioShare - Tech Forum 2024
 
Unleash Your Potential - Namagunga Girls Coding Club
Unleash Your Potential - Namagunga Girls Coding ClubUnleash Your Potential - Namagunga Girls Coding Club
Unleash Your Potential - Namagunga Girls Coding Club
 
SQL Database Design For Developers at php[tek] 2024
SQL Database Design For Developers at php[tek] 2024SQL Database Design For Developers at php[tek] 2024
SQL Database Design For Developers at php[tek] 2024
 
DMCC Future of Trade Web3 - Special Edition
DMCC Future of Trade Web3 - Special EditionDMCC Future of Trade Web3 - Special Edition
DMCC Future of Trade Web3 - Special Edition
 
Are Multi-Cloud and Serverless Good or Bad?
Are Multi-Cloud and Serverless Good or Bad?Are Multi-Cloud and Serverless Good or Bad?
Are Multi-Cloud and Serverless Good or Bad?
 
Presentation on how to chat with PDF using ChatGPT code interpreter
Presentation on how to chat with PDF using ChatGPT code interpreterPresentation on how to chat with PDF using ChatGPT code interpreter
Presentation on how to chat with PDF using ChatGPT code interpreter
 
Connect Wave/ connectwave Pitch Deck Presentation
Connect Wave/ connectwave Pitch Deck PresentationConnect Wave/ connectwave Pitch Deck Presentation
Connect Wave/ connectwave Pitch Deck Presentation
 
Advanced Test Driven-Development @ php[tek] 2024
Advanced Test Driven-Development @ php[tek] 2024Advanced Test Driven-Development @ php[tek] 2024
Advanced Test Driven-Development @ php[tek] 2024
 
CloudStudio User manual (basic edition):
CloudStudio User manual (basic edition):CloudStudio User manual (basic edition):
CloudStudio User manual (basic edition):
 
Injustice - Developers Among Us (SciFiDevCon 2024)
Injustice - Developers Among Us (SciFiDevCon 2024)Injustice - Developers Among Us (SciFiDevCon 2024)
Injustice - Developers Among Us (SciFiDevCon 2024)
 
FULL ENJOY 🔝 8264348440 🔝 Call Girls in Diplomatic Enclave | Delhi
FULL ENJOY 🔝 8264348440 🔝 Call Girls in Diplomatic Enclave | DelhiFULL ENJOY 🔝 8264348440 🔝 Call Girls in Diplomatic Enclave | Delhi
FULL ENJOY 🔝 8264348440 🔝 Call Girls in Diplomatic Enclave | Delhi
 
Kotlin Multiplatform & Compose Multiplatform - Starter kit for pragmatics
Kotlin Multiplatform & Compose Multiplatform - Starter kit for pragmaticsKotlin Multiplatform & Compose Multiplatform - Starter kit for pragmatics
Kotlin Multiplatform & Compose Multiplatform - Starter kit for pragmatics
 
Automating Business Process via MuleSoft Composer | Bangalore MuleSoft Meetup...
Automating Business Process via MuleSoft Composer | Bangalore MuleSoft Meetup...Automating Business Process via MuleSoft Composer | Bangalore MuleSoft Meetup...
Automating Business Process via MuleSoft Composer | Bangalore MuleSoft Meetup...
 
Pigging Solutions Piggable Sweeping Elbows
Pigging Solutions Piggable Sweeping ElbowsPigging Solutions Piggable Sweeping Elbows
Pigging Solutions Piggable Sweeping Elbows
 
Install Stable Diffusion in windows machine
Install Stable Diffusion in windows machineInstall Stable Diffusion in windows machine
Install Stable Diffusion in windows machine
 
Scanning the Internet for External Cloud Exposures via SSL Certs
Scanning the Internet for External Cloud Exposures via SSL CertsScanning the Internet for External Cloud Exposures via SSL Certs
Scanning the Internet for External Cloud Exposures via SSL Certs
 
Key Features Of Token Development (1).pptx
Key  Features Of Token  Development (1).pptxKey  Features Of Token  Development (1).pptx
Key Features Of Token Development (1).pptx
 
#StandardsGoals for 2024: What’s new for BISAC - Tech Forum 2024
#StandardsGoals for 2024: What’s new for BISAC - Tech Forum 2024#StandardsGoals for 2024: What’s new for BISAC - Tech Forum 2024
#StandardsGoals for 2024: What’s new for BISAC - Tech Forum 2024
 
The Codex of Business Writing Software for Real-World Solutions 2.pptx
The Codex of Business Writing Software for Real-World Solutions 2.pptxThe Codex of Business Writing Software for Real-World Solutions 2.pptx
The Codex of Business Writing Software for Real-World Solutions 2.pptx
 

Evaluating mathematical heat transfer effectiveness equations using cfd techniques for a finned double pipe heat exchanger

  • 1. Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015 1 EVALUATING MATHEMATICAL HEAT TRANSFER EFFECTIVENESS EQUATIONS USING CFD TECHNIQUES FOR A FINNED DOUBLE PIPE HEAT EXCHANGER. Ali Hasan Project Management and Construction Management, KEO Consulting Engineers, Doha, Qatar. ABSTRACT Mathematical heat transfer equations for finned double pipe heat exchangers based on experimental work carried out in the 1970s can be programmed in a spreadsheet for repetitive use. Thus avoiding CFD analysis which can be time consuming and costly. However, it is important that such mathematical equations be evaluated for their accuracy. This paper uses CFD methods in evaluating the accuracy of mathematical equations. Several models were created with varying; geometry, flue gas entry temperature, and flow rates. The analysis should provide designers and manufacturers a judgment on the expected level of accuracy when using mathematical modelling methodology. This paper simultaneously identifies best practices in carrying out such CFD analysis. Methodology; CFD software was used to simulate different models. Results were tabulated and graphically presented. The investigated mathematical equations were programmed in a spreadsheet, for data entry. Results and analysis; data obtained from the two methods were compared and differences were recorded. Discussions were included explaining the possible reasons for the deviations that surfaced between the two methodologies. Conclusions; this analysis has shown that although mathematical equations are effective and simple tools in producing results, the results may not reflect the actual physical conditions. The analysis showed that the exhaust gas temperature outlet of a double pipe heat exchanger is actually higher than what were calculated using mathematical equations, and therefore, more heat energy is available for recapturing. k-epsilon RNG turbulence model was found to be the most suitable method in analyzing heat transfer in a finned double pipe heat exchanger. KEYWORDS CFD, Heat transfer, Double Pipe Heat Exchanger, Energy recovery. 1. INTRODUCTION Research in heat transfer and thermo-physical fluid properties in the past three decades have helped develop heat exchangers designs, by relying on; mathematical, experimental, and computer numerical analysis. This has allowed designers to better design heat exchangers and push for better energy recovery systems. Lower energy consumption means lower operating costs and lower carbon emissions. The importance of heat recovery systems in combined heat and power systems have created a demand for effective heat recovery systems capable of recapturing heat energy out of the engine exhaust gas. A good example of this heat recapturing system is a
  • 2. Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015 2 double pipe heat exchanger. Such a system can easily be fitted as part of an engine exhaust pipe system. The examples discussed in this paper, consider the process of heat energy transfer from the exhaust flue gas to water. This paper focuses on evaluating numerical techniques used to calculate heat transfer effectiveness. Providing designers and manufacturers, an insight on the expected level of accuracy when using mathematical equations associated with a double pipe heat exchanger. CFD software was used to evaluate the model. Results were tabulated and compared with mathematically driven results. The analysis showed the difference between the results generated by the two different methods. Discussions on possible causes of differences were included supported by graphical CFD images. Best practices in CFD analysis were discussed with the support of similar recently carried out CFD work. The CFD analysis highlighted the following facts; Mathematical equations are good for an initial analysis, but will require CFD or experimental modeling to obtain more accurate results on heat transfer, the mathematically generated results showed an underestimated temperature output for the exhaust flue gas. This analysis has shown the possibility of further energy recovery from the higher flue gas outlet temperature which would otherwise be wasted heat energy. This document describes, and is written to conform to, author guidelines for the journals of AIRCC series. It is prepared in Microsoft Word as a .doc document. Although other means of preparation are acceptable, final, camera-ready versions must conform to this layout. Microsoft Word terminology is used where appropriate in this document. Although formatting instructions may often appear daunting, the simplest approach is to use this template and insert headings and text into it as appropriate. 2. MATHEMATICAL MODEL FOR DOUBLE PIPE HEAT EXCHANGERS Equations for calculating heat exchanger effectiveness are covered in details in ASHRAE Fundamentals (2009) [1], representing various types of heat exchangers. Reference is made to Appendix 1 for a sample calculations with the conditions involved. Counter flow conditions were assumed in the two techniques; mathematical and CFD models. In certain cases and usually at the end of such equations, a check is required for a possible further iteration. Refer to Appendix 1 for such an example. The example in Appendix 1 refers to heat transfer across a pipe surface area towards water flowing in the inner pipe. Tables 1 to 3 indicate results computed using the equations shown in Appendix 1. The second column from left of table shows the first attempt of calculations.
  • 3. Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015 3 Table 1.Double Pipe Heat Exchanger with 16 fins. Item Description CFD method Mathematical method Temperature difference (%) between mathematical and CFD methods (*) After iterations (**) 1 Heat transfer effectiveness - 0.984714 - 2 Temperature of water – out °C (°F) 42.00 (116) 47.39 (126.8) 13 % - 3 Temperature of exhaust – out °C (°F) 64.03 (160.1) 42.44 (116.9) 51 % - Fin thickness 1 mm (0.04 inch). Fluids temperatures at entry point; water 40 C (104 F), & flue gas 200 C (392 F).Flue gas mass flow rate 0.12 kg/s (0.264 lb/s). (*) Results without iterations carried out on the mathematically generated results. (**) Results after iterations using mathematical methods showing temperature and percentage difference between the CFD and mathematically generated temperatures. Table 2. Double Pipe Heat Exchanger with 15 fins. Item Description CFD method Mathematical method Difference (%) between mathematical and CFD methods (*) After iterations (**) – temperature / [difference %] 1 Heat transfer effectiveness - 0.887249 0.884507 2 Temperature of water – out °C (°F) 46.05 (124.1) 66.13 (164.3) 43.6 % 66.33 (164.66) / [6.4 %)] 3 Temperature of exhaust – out °C (°F) 83.31 (198.6) 74.95 (181.9) 11 % 75.80 (183.6) / [86 %] Fin thickness 1 mm. Fluids temperatures at entry point; water 40 C (104 F), & flue gas 350 C (662 F). Flue gas mass flow rate 0.243 kg/s (0.535 lb/s). (*) Results without iterations carried out on the mathematically generated results. (**) Results after iterations using mathematical methods showing temperature and percentage difference between the CFD and mathematically generated temperatures.
  • 4. Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015 4 Table 3. Double Pipe Heat Exchanger with 13 fins. Ite m Description CFD method Mathematical method Difference (%) between mathematical and CFD methods (*) After iterations (**) – temperature / [difference %] 1 Heat transfer effectiveness - 0.887249 0.882163 2 Temperature of water – out °C (°F) 46.36 (124.72) 66.06 (164.12) 42.5 % 66.26 (164.52) / [13.4 %] 3 Temperature of exhaust – out C (°F) 81.03 (194.06) 75.67 (183.34) 7.1 % 76.52 (185.04) / [90 %] Fin thickness 1 mm. Fluids temperatures at entry point; water 40 C (104 F), & flue gas 350 C (662 F). Flue gas mass flow rate 0.243 kg/s. (*) Results without iterations carried out on the mathematically generated results. (**) Results after iterations using mathematical methods showing temperature and percentage difference between the CFD and mathematically generated temperatures. Figure 1. 16 fin cross sectional view, from ASHRAE Fundamentals Handbook (2009) [1]. t = fin thickness L = fin length (radial) 40 mm = 1.6 inch 40 mm t , L
  • 5. Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015 5 Figure 2. Sectional view example of a segment for a 16 fin double pipe heat exchanger. Graphical results are as shown in Fig 3. The outer pipe wall assumed to have no heat conductance. Figure 3.Front view images showing a 22.5 degree segment of pipe. Image to the left shows the water inlet section of the inner pipe. Image to the right shows how the water section of the inner pipe has increased in temperature. Copper pipe wall and copper fins are one continuous body. The lower and higher gas temperatures are clearly visible. Flue gas temperatures along the fin/tube metal surfaces are relatively lower than the middle flue gas volume. This is due to heat energy being transferred across the metal volume and towards the lower temperature body of fluid, water. Temperatures produced for water and exhaust gas were added to entry temperatures to produce the average temperatures. Using the new average temperature results, the new values for density of water and specific heat capacity for gas were re-entered in the excel sheet to calculate the final temperature outputs, shown in the first column from right. In table 1 for an example the density of water and the specific heat capacity of gas at the new average temperatures were found close to what was originally assumed for, and therefore no further iteration work is required.
  • 6. Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015 6 ASHRAE Fundamentals Chapter 4 (2009) [2], section on heat exchangers documents the development and experimental work associated with heat exchangers, including complex geometrical shapes. The Reference is made to tables 1 to 3. Second from left column results were based on initial assumption of specific heat capacity of 1018 J/(kg.K) (0.2431 Btu/lb.F) at 175 °C (347 °F). First column from right in tables 1 to 3, the specific heat capacity found in standard thermodynamic tables to be 1029 J/(kg.K) (0.2457 Btu/lb.F) at 212 °C (413.6 °F). Therefore iterations were carried out by entering in the mathematical equation 1029 J/(kg.K) (0.2457 Btu/lb.F). Results are as shown in tables 1 to 3. Equations used in Appendix cater for conditions where temperatures of fluids leaving the heat exchanger are unknown. To avoid trial-and-error calculations, the NTU- ε method uses three dimensionless parameters: effectiveness ε, number of transfer units (NTU), and capacity rate ratio cr. Also, the equations used do not consider the inner pipe wall thickness, but just surface area, unlike CFD analysis carried below. Fay C McQuiston (2000) [4] notes that, precise values are difficult to predict, and experience along with experimental data is often relied on. In practice, improving heat transfer between two fluids in a heat exchanger usually depends on; construction materials, velocity of fluids, and size of heat exchanger (heat exchange surfaces). According to Fay C McQuiston (2000) [4], the trade-off between first cost (primarily size) and operating cost (primarily due to pressure drop) is a major consideration in heat exchanger analysis and selection. 3. CFD ANALYSIS Models were developed for a cross sectional segment. AutoCAD 2013 was used for modeling, and exported to ANSYS Fluent version 13, using IGES files. The AutoCAD file drawing in 2D first and then extruded into a 5000 mm (200 inch) length segment creating a 3D model. Walls, boundary conditions were defined, materials, and fluids data were entered. Analysis was run, and data was produces as shown in Figures 3 to 10. Fluids temperature properties were entered in tables 1 to 3 for comparison with the mathematically derived results. Unlike the equations referred to in section 1, CFD modeling considers the inner pipe wall thickness, the material responsible for transferring heat energy from flue gas to the water body, and the fluid boundary conditions. Thus, CFD tools provide an effective heat transfer simulation between the fluid body and the solid body.
  • 7. Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015 7 Figure 4. 3D image (104ºF) temperature contours for a 22.5 degree segment of the double pipe heat exchanger. Entry point for flue gas shown in red to the left of picture. Water temperate contours are shown as the water exits inner pipe, left of picture. Figure 5.Flue temperature line for 22.5 degree segment. (392ºF) (190.4ºF) (305.6ºF)
  • 8. Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015 8 Figure 6.Water temperature line for 22.5 degree segment. (16.4 ft)
  • 9. Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015 9 Figure 7.Flue temperature line for 24 degree segment. Figure 8.Water temperature line for 24 degree segment.
  • 10. Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015 10 Figure 9.Flue temperature line for 27 degree segment.
  • 11. Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015 11 Figure 10.Water temperature line for 27 degree segment. Figure 11. Shows meshing layout for the water inlet and gas outlet heat exchanger section. Geometry details shown in Fig 2. The solid tube and fin sections were switched off to give a clearer view on fluid elements layout. Fluid meshing layers at boundary conditions were inflated to give a more accurate prediction of heat transfer along the copper tube/fin walls. The right hand side image is a zoomed image of the encircled area shown on the left hand side image. Tube wall mesh switched off Fin mesh switched off Gas Water
  • 12. Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015 12 Fay C McQuiston (2000) [4] states, that manual design or simulation of a heat exchanger is an arduous task and seldom done. Computer programs are available to simulate or select heat exchangers for various applications. Assumptions made: - Flue gas as an ideal gas. Note: According to E Rathakrishnan (2004) [3], many of the familiar gases such as air, nitrogen, oxygen, hydrogen, helium, argon, neon, krypton, and even heavier gases such as carbon dioxide can be treated as ideal gas with negligible error, often less than 1%. Therefor, air, or gas where referred to in this paper, was assumed as an ideal gas in this CFD analysis. - Materials, flue gas, copper fins and pipe wall, and water, as per the software standard database. - K- Epsilon RNG, a common turbulence model selected from the software database. Wall roughness factor constant, 0.5. Refer to Appendix 2 for specific settings. Settings not specified in this paper were kept a software default settings. - Inflated layers created along the fluid boundary layers in contact with the tube wall, and fin surfaces. This will improve boundary conditions simulations. 4. RESULTS AND ANALYSIS 4.1 Results and Analysis discussed separately. a. Results Results obtained using the mathematical modelling and the CFD analysis were tabulated as shown in tables 1 to 3.The results cover three different scenarios addressing different flow rates, temperatures, fin thickness, and flue gas entering temperatures. The object is to investigate how the mathematical equations perform under different conditions. b. Analysis Impact of fin thickness. Tables 1 to 3 show that higher heat transfer effectiveness can be achieved with the thinner 1mm thick 16 fins, when compared to the thicker but lower number of fins. Impact of flue gas entry temperature. A high entry flue gas temperature of 350 ºC (732 ºF) produced higher water exiting temperatures, but lower effectiveness value. In accordance with mathematical and CFD derived exiting temperatures. CFD - flue gas temperature line graphs. Flue gas line graphs showed a positive slope with curvature (nonlinear) in relation to increasing temperature. Refer to graph Figs 5+. CFD - water temperature line graphs.
  • 13. Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015 13 Similar to the flue line graphs, positive slope as temperature increases. Percentage deviations showed better accuracy or lower percentage deviations using thinner fins. Table 1 indicated a deviation of 4.5% for a 1mm (0.04 inch) thick fin. Higher percentage deviations were observed against mathematically generated figures for thicker fins, as shown in tables 2 & 3. The reasons for the significant differences between the out temperatures calculated using the two different methods, CFD and mathematical equations, are; a. The mathematical equation does not take into consideration heat transfer at boundary conditions. Heat transfer in the mathematical equations assumes that the transfer of heat energy between the two fluid bodies is a uniform process, with both fluid volume bodies having a uniform temperature across the body of fluid. In reality and as demonstrated in Figs 3 and 4. The temperature in the flue gas varies from locations along the fin surface and the pipe wall surface. The temperature in the middle of the flue gas volume remains higher than along the pipe wall, and fin surfaces, where heat energy is being conducted through the copper metal and passed towards the water fluid body of relatively lower heat temperature. b. The mathematical equations refer to pipe wall surface area, whereas in reality and in this CFD model the pipe wall has a thickness. c. Turbulences in the flue gas contribute to the mixing of the cooled gas boundary layers, with the inner middle flue gas volume. The higher the fluid turbulences are the better the heat transfer is between the two different fluid volumes. d. K-epsilon RNG turbulence models was found to be the most suitable model. Other models did not converge. This confirms the published work by M Hatami [5]. Stating that the RNG turbulence model converged easily during the processing stage, whereas SST or Shear Stress Transport theory did not easily converge. e. B.S. Massey1983 [6] describes flow near the boundary layer may be either laminar or turbulent. Turbulent flow past a solid surface having a random movement of particles perpendicular to the surface. Yet fluid particles cannot pass through an impermeable solid surface, and so, as the surface is approached, these movements perpendicular to it must die out. It follows then that turbulent flow cannot exist immediately in contact with the solid boundary. Thus even when main flow possess considerable turbulence, and even when the greater part of the boundary layer us also turbulent, there is still an extremely thin layer, adjacent to the solid surface, in which the flow has negligible fluctuations of velocity. This region, which may be less than a micrometer in thickness, has frequently been called the laminar sub-layer, but the term viscous sub- layer is now preferred. The viscous sub-layer plays a significant role in heat transfer between a fluid body and a solid surface. It is this low-Reynolds-number extension for near-wall turbulence catered for by the k-epsilon RNG Near Wall Treatment function which makes the difference. The RNG Near Wall Treatment was designed to work for coarse and fine mesh, however, for better accuracy, mesh layers were inflated as shown in Fig 11. 4.2 Advantages & disadvantages between the two techniques. i) Spread sheets are relatively easier to program and do not require specialist trained personnel to operate, unlike CFD tools. ii) CFD techniques as in the example shown above show graphical results, not possible with excel sheets.
  • 14. Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015 14 iii) Both numerical techniques can be used to evaluate heat exchanger designs. Minimizing physical experimental techniques, which can be time consuming and costly. iv) Experimental techniques used to evaluate established designs, are prone to the introduction of errors due to non-accurate or non-calibrated instruments. v) CFD analysis is also cable of calculating pressure drops simultaneously through analysis. Though, pressure drop calculations can easily be programmed in a spread sheet. vi) Established CFD tools can be considered as more accurate, when compared with mathematical techniques, where thicker fins are used. 5. CONCLUSIONS Analyses showed that the water line exit temperature results produced better accuracy for thinner fins. Mathematically derived results differed when compared with CFD results by up to 13 % for a 1mm (0.04 inch) thick fin. Higher deviation between CFD and mathematical equations were observed for thicker fins. Larger deviations existed between CFD and mathematical modelling on the flue line exit temperature results, as in the case of 1 mm fin thickness. Which is greater than 70 % in deviations on temperature flue gas exits. Therefore, it is important to establish the level of accuracy of mathematical equations under specific conditions; geometrical, and operational. The CFD analysis has shown that the exhaust heat temperature is actually higher than what have been calculated using mathematical equations. While for water outlet temperature figures, the mathematically derived figures were found to be higher than the CFD derived results. In this investigation, it was observed that although the mathematical methods are simpler and easy to use once programmed in a spread sheet, the level of accuracy and how much energy can actually be recovered is a concern. Where justified and accuracy is important CFD and/or experimental investigations are recommended. This CFD analysis confirms recently published work stating that the k-epsilon RNG turbulence model is the most suitable method in analyzing heat transfer in double pipe heat exchangers. 6. RECOMMENDATIONS Further research work using; mathematical, experimental and CFD techniques for different fin geometry and flow rates. ACKNOWLEDGEMENTS The author would like to thank; Dr.Lik F. Sim for setting up and providing access to the FLUENT software, and MrAbdelkaderBenzamia of Flowpak, Flowpak, Doha, Qatar, www.flowpak.net, for the guidance and input on best practices in CFD mes. REFERENCES
  • 15. Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015 15 [1] ASHRAE Fundamental. F4.22-2009. [2] ASHRAE Fundamentals. F4.21: 2009. [3] Author E Rathakrishnan, Title; Gas Dynamics. Fifth edition. Publisher PHI. Year 2004. [4] Author, Fay C McQuiston. Title, Heating Ventilating and Air Conditioning – Analysis and Design. Fifth edition. Published by John Wiley and sons, Inc USA. Pages 484 and 485. Year 2000. [5] Paper by; M. Hatami, M. Jafaryar, D.D. Ganji and M. Gorji-Bandpy. Optimization of finned-tube heat exchangers for diesel exhaust waste heat recovery using CFD and CCD techniques. International Communications in Heat and Mass Transfer, Volume 57, October 2014, Pages 254–263. [6] B.S. Massey, Title; Mechanics of Fluids. Fifth edition. Publisher Van Nostrand Reinhold (UK). Year 1982. APPENDIX 1 Spreadsheet excel version 2010 was used in programming the equations shown below given in ASHRAE Fundamentals (2009) [2]. Assumptions: a. Not heat losses on the outside pipe wall, insulated. b. Starting with assumed properties of water and specific heat capacity of flue gas. At mean temperatures. Requirement for iterations can be checked as discussed in section 1 above. c. Counter flow conditions equation. C ≠ 1, ASHRAE Fundamentals. Table 3. Shows data entered in a spreadsheet programmed with the equations mentioned in steps 1 to 4. Description Abbreviation Input Units Water in pipe tci 40 ºC Water Velocity vc 0.5 m/s Gas enters thi 200 ºC Mass flow rate h 0.12 kg/s Length of heat exchanger Ltube 5 m diameter of inner tube d 0.04 m Fin radial height L 0.06 m Fin thickness t 0.001 m Number of fins N 16 Convective heat transfer coefficient on water side hi Gas side heat transfer coefficient ho 115 W/(m2 K) Surface effectiveness øs 0.641964 Fin efficiency ø Surface are of non-finned surface Auf 0.5484 m2 Fin surface area Af 9.6 m2 Auf + Af Ao 10.1484 m2 πdLtube Ai 0.6284 m2 (104 ºF) (1.64 ft/s) (392 ºF) (0.264 lb/s) (16.4 ft) (0.1312 ft) (0.1968 ft) (0.00328 ft)
  • 16. Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015 16 Density of water ρ 990.4 kg/m3 Specific heat capacity of water cpc 4183 J/(kg.K) Dynamic viscosity µ 5.96E-04 (N.s)/ m2 Thermal conductivity water side k 0.6376 W/(m.K) Prandtl Number Pr 3.91 Gas specific heat - assumed figures for air cph 1018 J/(kg.K) ε= 0.984714 the= 42.44 C tce= 47.39 C the = temperature of gas leaving system, &tce = temperature of water leaving system. Step 1 Re= ρ vcd / µ fs/2 =[ [1.58ln(Re)-3.28]^-2 ]/2 = 0.00288 Nud= [0.00288×(33213-1000) ×3.91] ÷ [1+12.7×(0.00288)^0.5 ×(3.91^2/3 -1) = 180.4 hf= (180.4×0.6376)/0.04 = 2876 W/(m2 K) Step 2 Calculating fin efficiency ø and surface effectiveness øs. For a rectangular fin with the end of the fin not exposed. Ø = [tanh (mL)] / mL For copper k = 401W/(mK) mL= (2ho/kt)1/2L = [(2 115)/(401 0.001)]1/2(0.06) = 1.44 Ø = 0.62 Øs= (Auf +ØAf)/A0 = (0.548 + 0.62 × 9.6)/10.15 = 0.64 Step 3 Find heat exchanger effectiveness. For air at an assumed mean temperature of 175°C, cph= 1018 J/(kg·K). Ch= cph= 0.12 1018 = 122.2 W/K c = ρvcπd2/4 = (990.4 × 0.5 × π × 0.042 )/4 = 0.6223 kg/s Cc = cpc= 0.6223 × 4181 = 2602 W/K cr= Cmin/Cmax= 122.2/2602 = 0.04696 UA = [1/(0.64 × 115 × 10.15) + 1/(2876 × 0.628)]–1 = 528.5 W/K NTU = UA/Cmin= 528.5/122.2 = 4.32 ε = 1-exp[-N(1-cr)] ÷ [1-crexp[-N(1-cr)] ε = 0.983 Step 4 qmax= Cmin× (thi– tci) = 122.2 × (200 – 40) = 19 552 W q = εqmax= 0.985 × 19 552 = 19 255 W Step 5 the = thi – q/Ch = 200 – (19255/122.2) = 42.2 C (107.9 F) tce = tci + q/Cc = 40 + (19255/2602) 47.4 C (117.32 F) (108.4 °F) (117.3 °F)
  • 17. Advanced Energy: An International Journal (AEIJ), Vol. 2, No. 1, January 2015 17 APPENDIX 2 This section provides a description of the turbulence model equations used in this CFD analysis, boundary inlet & outlet conditions, and details of specific settings used in this CFD analysis. A graphical presentation showing the quality of mesh used can be seen in Fig 11. k-epsilon RNG Unlike other turbulence models, the k-epsilon RNG also known as k-ε RNG model focuses on the mechanisms that affect the turbulent kinetic energy. This model is a development on the standard k-ε model. A description of this model given in a paper by M Hatami (2014) [5]; RNG k–ε model thermal effect is considered in the enhanced wall treatment panel. Transport equations for RNG k–ε model in general form are and where Gk represents the generation of turbulence kinetic energy due to the mean velocity gradients and Gb is the generation of turbulence kinetic energy due to buoyancy and C1e=1.42, C2e=1.68 in RNG k–ε model. In m Hatami’s [2014) [5] paper states that the k-ω SST also known k-omega SST, and k–ε RNG were found most suitable in analyzing a double pipe heat exchanger, in comparison with experimentally derived results. Also, quoted that the RNG model was found easier to converge. These statements were found applicable in this CFD analysis. The RNG model settings used in this paper were set at default with the exception of the following selections; Select Enhanced Wall treatment, and then from the Enhanced Wall Treatment Effects, select Pressure Gradient Effects and Thermal Effects items from the k–ε RNG model menu. These selections allow the model to address heat transfer and viscous layers at boundary conditions, which are important in this analysis. For inlets and outlets boundary conditions, Intensity and Viscosity ratio model was used, with the following Specification Methods settings; • Water inlet, 1% turbulence intensity, and 10 for viscosity ratio. • Water outlet, 10% turbulence intensity, and 10 for viscosity ratio. • Gas inlet, 1% turbulence intensity, and 10 for viscosity ratio. • Gas outlet, 10% turbulence intensity, and 10 for viscosity ratio. AUTHORS Ali Hasan, MSc Engineering 1993 from Sheffield Hallam University, Sheffield UK. Present employer KEO Consulting Engineers, Qatar. Working mainly on HVAC, CFD, and Energy efficiency projects. Place of birth Baghdad, Iraq. Date of birth 03-04-1963.