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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072
© 2016, IRJET ISO 9001:2008 Certified Journal Page 1389
AN EXPERIMENTAL INVESTIGATION OF NANOFLUID AS COOLANT IN
ENGINES
Arjun.A1, Aravind.M.R2, Ananthapadmanabhan.C.D3, Karnan P Rayorath4, Abhimaleck
George.M5, Rajiv Varma6
1 B.Tech Student, Mechanical Engineering, NCERC, Kerala, India
2 B.Tech Student, Mechanical Engineering, NCERC, Kerala, India
3 B.Tech Student, Mechanical Engineering, NCERC, Kerala, India
4 B.Tech Sudent, Mechanical Engineering, NCERC, Kerala, India
5B.Tech Student, Mechanical Engineering, NCERC, Kerala, India
6Assistant Professor, Mechanical Engineering, NCERC, Kerala, India
---------------------------------------------------------------------***-------------------------------------------------------------------
Abstract - Transportation system plays a vital role in our
society, so it is important to improve the engine efficiency of
the automobiles in today’s world. For the last few decades
engineers have constantly been trying to improve the engine
efficiency by bringing necessary changes to various systems
that affect engine efficiency. The performance of an engine
is affected by various systems such as fuel supply system,
lubrication system, transmission system, cooling system etc.
Cooling system is one of the important among all. In this
project we have developed a new engine coolant called
nanofluid and tested it by running some real time
experiments and compared it with the available
conventional coolant. Also we did thermal analysis of both
the nanofluid and conventional fluid. Here we are using
ultrafine nanoparticles of aluminium oxide (Al2O3) as the
nanofluid and water as the conventional coolant. We found
that the heat transfer performance and thermal
conductivity of nanofluids has been reported to perform
better compared to pure fluid.
Key Words: Cooling System, Engine Coolant, Heat
transfer, Aluminium Oxide, Nanofluid.
INTRODUCTION
Continuous technological development in automotive
industries has increased the demand for high efficiency
engines. A high efficiency engine is not only based on its
performance but also for better fuel economy and less
emission. There are many systems which influence the
engine performance like fuel ignition system, emission
system, cooling system, etc. one of the parameters which
affects the performance of engine is the cooling rate of
radiator in engine cooling system. Addition of fins is one of
the approaches to increase the heat transfer rate of the
radiator. It provides greater heat transfer area and
enhances the air convective heat transfer coefficient.
However, traditional approach of increasing the cooling
rate by using fins has already reached to their limit. As a
result, there is a need of new and innovative heat transfer
fluids for improving heat transfer rate in an automotive
car radiator. In addition, heat transfer fluids at air and
fluid side such as water and ethylene glycol exhibit very
low thermal conductivity. With the advancement of
nanotechnology, the new generation of heat transfer fluids
called, “Nanofluid” have been developed and researchers
found that these fluids offer higher thermal conductivity
compared to that of conventional coolants. Nanofluids
which consist of a carrier liquid, such as water, ethylene
glycol dispersed with tiny nano-scale particles known as
nanoparticles. Nanofluids seem to be potential
replacement of conventional coolants in engine cooling
system. Recently there has been considerable research
findings reported which highlights superior heat transfer
performances of Nanofluids. Nanofluids are potential heat
transfer fluids with enhanced thermo physical properties
and heat transfer performance. It can be applied in many
devices for better performances (i.e. energy, heat transfer
and other performances).Nanofluids are formed by
suspending metallic or non-metallic oxide nanoparticles in
traditional heat transfer fluids. This newly introduced
category of cooling fluids containing ultrafine
nanoparticles (1–100 nm) has displayed interesting
behavior during experiments including increased thermal
conductivity and improved heat transfer coefficient
compared to a pure fluid.
1.1 Objective
The aim is to create a model of the cooling system for
doing some experiments with the conventional as well as
the nanofluid coolant and to compare the results to find
out which has better thermal properties so that it can be
used in engines.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072
© 2016, IRJET ISO 9001:2008 Certified Journal Page 1390
1.2 Preparation of Nanofluid
Two step process: This technique is also known as
Kool-Aid method which is usually used for oxide
nanoparticles. In this technique nanoparticles are
obtained by different methods (in form of powders) and
then are dispersed into the base fluid. The main problem
in this technique is the nanoparticle agglomeration due to
attractive Van der waals forces.
One step process: In this process the dispersion of
nanoparticles is obtained by direct evaporation of the
nanoparticle metal and condensation of the nanoparticles
in the base liquid and is the best technique for metallic
nanofluids such as Cu nanofluids. The main problems in
this technique are low production capacity, low
concentration of nanoparticles and high costs. While the
advantage of this technique is that nanoparticle
agglomeration is minimized. The suspensions obtained by
either case should be well mixed, uniformly dispersed and
stable in time. Also it should be noted that the heat
transfer properties of nanofluids could be controlled by
the concentration of the nanoparticle and also by the
shape of nanoparticles.
The affecting parameters on the thermal
conductivity. Overally we can say that the smaller the size
the greater the stability of colloidal dispersion, the greater
the stability of colloidal dispersion the greater the
probability of interaction and collision among particles
and collision among particles and fluid and the greater the
effective heat energy transport inside the liquid (Xue
2003).Thermal conductivity enhancement ratio
(Keffective = Knanofluid / Kbasefluid)
And the parameters that most affect the thermal
conductivity of nanofluids are:
1- Particle volume fraction
2- Particle material
3- Base fluids
4- Particle size
5- Temperature
2. LITREATURE SURVEY
Sadollah Ebrahimi et. al[1] studied about application of
nanofluid as coolants. Today more than ever ultrahigh-
performance cooling plays an important role in the
development of energy-efficient heat transfer fluids which
are required in many industries and commercial
applications. However, conventional coolants are
inherently poor heat transfer fluids. Nanofluid a term
coined by Choi in 1995 is a new class of heat transfer
fluids which is developed by suspending nanoparticles
such as small amounts of metal, nonmetal or nanotubes in
the fluids. The goal of nanofluids is to achieve the highest
possible thermal properties at the smallest possible
concentrations (preferably<1% by volume) by uniform
dispersion and stable suspension of nanoparticles
(preferably<10 nm) in host fluids. We have divided this
chapter to four sections. Section 1 has focused on the two
methods of synthesizing nanofluids and different methods
for dispersing spherical and cylindrical nanoparticles such
as Ag, Cu in a host fluid and also the common methods for
measuring the thermal conductivity of nanofluids.
Section2 has discussed on the thermal conductivity of
nanofluids respect to pure fluids to explain the effective
thermal conductivity of nanofluids.
Rahul A. Bhoghare et. al[2] did their work on challenges of
nanofluid in radiators Nanofluids are potential heat
transfer fluids with enhanced thermo physical properties
and heat transfer performance can be applied in many
devices for better performances (i.e. energy, heat transfer
and other performances). Evaluating the heat transfer
enhancement due to the use of nanofluids has recently
become the center of interest for many researchers. This
newly introduced category of cooling fluids containing
ultrafine nanoparticles (1–100 nm) has displayed
fascinating behavior during experiments including
increased thermal conductivity and augmented heat
transfer coefficient compared to a pure fluid. In this paper,
a comprehensive literature on the applications and
challenges of nanofluids have been compiled and reviewed
in Automobile sector.
Steve Choi et. al[3] studied about how to improve cooling
system efficiency. Nanofluids, nanoparticle-fluid
suspensions, are new class of heat transfer fluids
engineered by dispersing nanometer size solid particles in
heat transfer fluids. Argonne researchers produced
nanofluids and discovered nanofluids have a much higher
and strongly temperature dependent thermal conductivity
at low particle concentrations than conventional radiator
coolants without nanoparticles. We have demonstrated
that nanofluids have significantly better heat transfer
properties than the base fluids. Nanofluids are promising
future coolants for the transportation industry. This
project is focused on the development of nanofluids as
nanotech-based heat transfer fluids. The HV industry
problem our project is trying to solve the trend toward
higher engine power and EGR inevitably leads to larger
radiators and increased frontal areas, resulting in
additional aerodynamic drag and increased fuel
consumption. Therefore, cooling is one of the top technical
challenges facing the truck industry. Therefore, there is a
steadily increasing need for new concepts and technology
for improving HV cooling system performance.
R J Bhatt et. al[4] did work on the thermal abilities of
nanofluids as coolants. Today, the demand of automobile
vehicles is on peak. So, it is a great challenge for
automotive industries to provide an efficient and
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072
© 2016, IRJET ISO 9001:2008 Certified Journal Page 1391
economical engine. The performance of an engine affects
by various systems like fuel supply system, lubrication
system, transmission system, cooling system etc. So, it
becomes essential to account them while designing an
engine for improves the engines performance. Cooling
system is one of the important systems amongst all. It is
responsible to carry large amount of heat waste to
surroundings for efficient working of an engine. It
enhances heat transfer and fuel economy which leads to
maximize the performance of an engine. Most internal
combustion engines are fluid cooled using either air or a
liquid coolant run through a heat exchanger (radiator)
cooled by air. The heat transfer through radiator can be
improved by maximizing the heat transfer area and
increasing the heat transfer coefficient. The heat transfer
coefficient can be increased either by using more efficient
heat transfer methods or by improving the thermo
physical properties of the heat transfer material i.e.
coolant. Earlier,
Bhagat UK et. al[5] did a work on Heat Transfer
Applications of zinc oxide nanofluids. This paper
describes preparation of zinc oxide (ZnO) based
nanofluids in polymer matrix. The rheological properties
of nanofluid were studied and were applied in heat
transfer application. Heat transfer application of aqueous
based ZnOnanofluid was tested and it was observed that,
the presence of ZnOnanofluid effectively reduces the
temperature propagation in a sono-chemically heated
system. It is observed that the heat absorption capacity
was increased by about 3040% for the ZnO containing
nanofluid. For the preparation of nanofluids, as
synthesized ZnO nanoparticles were utilized after
characterization by various modern tools such as UV-
visible, Raman spectroscopy, XRD, SEM, Particle size
analysis, and TGA studies. The average particle size of as
prepared ZnO nanoparticle was in the range of 19 to 30
nm and XRD analysis revealed hexagonal crystal structure.
Nanofluids (NFs) are new class of fluids comprising of
base fluid i.e. water, ethylene glycols, oils, bio-fluids,
polymer solutions or other common fluids with
nanoparticles (1-100 nm) suspended in them.
3. EXPERIMENTAL SETUP
Our project consists of a frame which carries a tank,
heating coil, rotameter, electric motor, radiator, frame box,
and temperature reading device. A small pump is placed
inside the tank. The nanoparticles are mixed with water
and poured into the tank .The mixture is then heated with
help of a heating coil up to 50-60c.The hot mixture is then
allowed to pass through the tubes to the rotameter. From
the rotameter, the mixture flows through the radiator,
which consist of a number of tubes arranged in parallel. A
fan is fixed to the electric motor and placed in front of the
radiator. As the fan rotates, the temperature of the mixture
is reduced considerably to a small extent. The temperature
reading device consistS of four bridge circuits and three
sensors. The sensors are connected to device via copper
wires. One of the sensors senses the temperature of hot
water in tank, other one is for water flowing through
radiator and last is for sensing exhaust air.
Fig-1 Schematic Diagram of Cooling System
4. ANALYSIS
4.1 Observations
Table -1: Temperature readings of water through the
system
Radiator
inlet
temp
(T1) o c
Radiator
tube wall
temp
(T2) oc
Air inlet
temp
(T3) oc
Air
exhaust
temp (T4)
oc
Radiator
outlet
temp (T5)
oc
62 45 29 32 44
60 46 29 31 42
58 45 29 33 40
55 43 29 32 41
54 41 29 31 40
The water was heated with the help of a heater for about
15 minutes, The stainless steel tank has a capacity of 7L of
which about 6.75 litre of water is taken the heated water
temperature is assumed to be radiator inlet water
temperature sensors were placed within the tank which is
a thermocouple, one at the radiator wall another one at
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072
© 2016, IRJET ISO 9001:2008 Certified Journal Page 1392
the radiator outlet and one at the exhaust of radiator to
measure the radiator exhaust air temperature. It was
found that the water takes about 15 minutes for leveling
the temperatures or for attaining equilibrium with various
temperatures. Nano fluids were taken at different
concentrations since we do not know about the
sedimentation but during the first phase of the project it
was found from the journals that the CuO nano powder
has great sedimentation which is not good for the engine
materials. Readings obtained when Al2O3 nanofluid is used
with ratio of 1.25 litre of water and 75gm of nano powder.
Table -2: Temperature readings of nanofluid of
concentration 1 through the system
Radiator
inlet
temp
(T1) o c
Radiator
tube wall
temp
(T2) oc
Air inlet
temp
(T3) oc
Air
exhaust
temp (T4)
oc
Radiator
outlet
temp (T5)
oc
55 39 29 34 40
53 38 29 33 41
49 37 29 32 39
46 36 29 33 37
43 37 29 32 36
We carried out our experiments with aluminium oxide
nanopowder which was mixed with a carrier fluid, The
carrier fluid we used was water because it is easily
available and cheap too. While carrying out the
experiments we found that the initial temperatures of
nanofluid was low when compared with water since both
the fluids are heated about 15 minutes Al2O3 showed
considerable differences which is a positive sign, Also in
case of Al2O3the time required to attain stability within
the system was found decreasing about 5 minutes when
compared with water .
The time was found to be about 7-10 minutes
subjected to atmospheric conditions. Readings obtained
when Al2O3nanofluid is used with ratio of 1.25litre of
water and 125gm of nano powder. There are a number of
factors other than the thermal conductivity of the
dispersed phase which should be considered such as the
average size of the nanoparticles, the method employed
for the preparation of the nanofluids, the temperature of
measurements and the concentration of the dispersed
solid phase. Due to the high surface energy of
nanoparticles they tend to agglomerate to decrease their
surface energy. The agglomeration of nanoparticles causes
rapid settling which deteriorates the properties of
nanofluids. To keep the nanoparticles from agglomeration
they are coated with a surfactant (steric dispersion) or
charged to repulse each other in a liquid (electrostatic
dispersion).Although the addition of the dispersant could
influence the thermal conductivity of the basefluid itself,
and thus, the real enhancement by using nanoparticles
could be over shadowed.
Table -3: Temperature readings of nanofluid of
concentration 2 through the system
Radiator
inlet
temp
(T1) o c
Radiator
tube wall
temp
(T2) oc
Air inlet
temp
(T3) oc
Air
exhaust
temp (T4)
oc
Radiator
outlet
temp (T5)
oc
50 39 29 34 40
47 38 29 33 41
44 38 29 32 39
43 37 29 33 37
41 36 29 32 38
The above experiments were carried out with aluminium
oxide nanopowder which was mixed with a carrier fluid
having concentration 2 , The carrier fluid we used was
water because it is easily available and cheap too. While
carrying out the experiments we found that the initial
temperatures of nanofluid was low when compared with
concentration1 of Al2O3 nanofluid since both the fluids are
heated about 15 minutes Al2O3 with high concentration
showed considerable differences, Also in case of Al2O3 the
time required to attain stability within the system was
found decreasing about 8 minutes when compared with
water . The time was found to be about 5-9 minutes
subjected to atmospheric conditions.
4.2 Calculation
The following data’s are related to the radiator which is
the heat exchanger in our experiments
Area of radiator= 42 x 35 cm
Number of tubes= 20
Number of fins= 270
Tube length= 35cm
Distance between 2 successive tubes= 1.3cm
flow rate of coolant =0.0124 kg/s
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072
© 2016, IRJET ISO 9001:2008 Certified Journal Page 1393
Air velocity =5 m/s
The heat exchanger which is used for the experiment is the
parallel flow heat exchanger, heat exchanger in this case
refers to the radiator which we have used for the coolant
to flow
Fig-3 Temperature distribution for LMTD parallel flow
heat exchanger
We are going to perform the thermal analysis of both
water and nano fluid.
 Water
Air conditions : air temperature at inlet 29 0c
Film temperature, T f = Air inlet temp + tube wall temp
2
= (29+33)/2 =310 c
For the film temperature we are taking corresponding
values of different factors from heat and mass transfer
data book by C.P Kothandaraman&S. Subramanyan
published by new age international publishers.
From data hand book ρ = 1.163 kg/m3
μ = 18.68 Ns/m2
Reynolds's number, Re = (ρvL) / μ
= (1.1613 x 5 x .35)/(18.68 x 10-6 )
= 10879.16 Laminar flow.
Prandtl number, Pr = (Cpμ) / K
= (1005 x 18.68 x 10-6 ) / 0.026831
= 0.7
Nusselt number, Nu = 0.023 x 108794.16 0.8 x 0.690.4
= 212.1055
Nu = (ho x L) / K
212.1055 = (ho x 0.35) / 0.026831
ho = 16.25 W/m2 oc
Radiator water conditions
Tf2 = water temp max + air tube temp min
2
= (60+30) /2 = 45
ρ= 992.5 kg/m3 μ= 6 x 10-6 Ns/m2
Re = ρvD/μ
= (992.5 x 07639 x 0.01) /( 6 x 10-6 )
= 12.63 x 105 flow is turbulent
Nu2 = 0.023 Re
.8 Pr0.4
= 0.023 x (12.63x 105)0.8 x 0.0390.4
= 477.83
Nu2 = hi x L / K
hi = Nu2 x K / L = 477.83 x0.6280 / 0.35
hi = 857.36 W/m20c Ans.
LMTD = Δtm = [(T1 – t2 ) – ( T2 – t1 ) ]/ ln [(T1 – t2 ) / (T2 - t1)]
S = [(t2 – t1 ) / (T2 - t1 )]
R = [(T1 – T2 ) / ( T2 – t1 )]
F= [√(R2 +1) ln (1-S / 1- RS)]
R -1 [ 2-S (R+1- √(R2 + 1)] / [ 2-S (R+1-√(R2 +1)]
LMTD = Δtm = 20.020 c
S = (t2 – t1 ) / (T2 -t1 ) = (33-29) / (44-29) = 0.266
R= (T1 – T2 ) / (T2 - t1 ) = (62-44) / (44-33) = 1.636
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072
© 2016, IRJET ISO 9001:2008 Certified Journal Page 1394
F = √(1.642 +1) ln (1-0.266 / 1- 1.64 x 0.266)
1.64-1 [ 2-0.266 (1.64+1- √(1.642
+1))]/
[2- 0.266(1.64+1-√(1.642
+1))]
F= 0.79
Δtm2 = 0.79 x 20.025 = 15.859
U= (1/875.35) + (1/16.25) + (0.35/386 )
= 0.1451 W/m2 K
Q= U req x AFΔtm2
= 14.7 x 2π x 0.005 x 0.35 x 0.73 x 20.025 = 2.25
Effectiveness,ε = Q/ Qmax
= (2.25/90.24) x 20
= 0.49
 Nano fluid (Aluminium oxide)
Inlet conditions: Inlet temperature = 550 c, Outlet
temperature = 400c
Thermal conductivity, K = 0.7351 W/mK
Volume concentration =8.47%
Density, ρ = 3890 kg/m3
Specific heat = 880 J/kgK
Reynold’snumber, Re = ρvD/μ
= (3890 x 0.7639 x 0.01) / (9.6 10-6 )
= 30.95 x 105 - Turbulent flow
Prandtl number, Pr = μCp / K
= (9.6 x 10-6 x 880 ) / 0.7351 =0.0114
Nusseltnumber, Nu = 0.023 x (30 x 105 )0.8 x (0.0114)0.4
= 610.84
Nu = (hi x L) / K
hi = (Nu x K )/ L
= (610.84 x 0.7351) / 0.35
= 1282.93 W/m2 K
Overall heat transfer coefficient, U =1/ [(1/hi ) + (1/h0 )
+(L/ K)]
= 1/ [ (1/16.25)+(1/1282.93)+(.35/386)]
= 15.81 W/m2 K
Ѳm = LMTD = [(T1 – t2 ) –(T2 – t1 )] / ln[ (T1 – t2 )/(T2 – t1 )]
= [(55-32)- (40-28) / ln (55-32) /(40-28)
= 16.900 c
S= (t2 – t1 ) / ( T2 – t1 ) = (32-28) / (40-28) = 0.33
R= (T1 – T2 ) / (T2 – t2 ) = (55-40) / (40-32) = 1.875
F = [√(R2 +1) ln (1-S / 1- RS)]
R -1 [ 2-S (R+1- √(R2 + 1)] / [ 2-S (R+1-√(R2 +1)]
= 1.1981/(1.875-1) = 1.36
ΔTm = F x ΔTm
= 1.36 x 16.90 = 22.980 c
Ureq = Q/(AFΔTm )
Q = Ureq x AFΔTm
= 15.81 x 2π x 0.005 x 0.35 x 22.98
= 3.994W
Qmax = mCpΔT
= 0.01053 x 880 x (55-40) = 138.996 W
Effectiveness ,ε = Q/ Qmax
= (3.994 x 20 )/ 138.996
= 0.574
5. RESULT AND DISCUSSION
As we have completed the calculations from results
obtained what we can say is that the heat transfer
properties of Al2O3 nano fluid was found to be higher than
the conventinal coolant water.
We found that the time required for water and
nanofluid for the cooling has variations for the same
heating range water will take about 15 minutes for
leveling the temperatures at the same time and at same
inlet conditions 1% volume fraction of nano fluid will take
8 to 10 minutes for the cooling and the other will take
about 6 or 7 minutes. Also we found out that the heat
released during cooling for Al2O3nanofluid is more than
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072
© 2016, IRJET ISO 9001:2008 Certified Journal Page 1395
conventional water and from the calculations which is
done above also the heat exchanger effectiveness varies
with the fluids with nanofluid giving larger effectiveness
values other than water
Heat released during cooling by Nanofluid
Qnanofluid = Ureq x AFΔTm
= 15.81 x 2π x 0.005 x 0.35 x 22.98 = 3.994W
Heat release during cooling by water
Qwater = U req x AFΔtm2
= 14.7 x 2π x 0.005 x 0.35 x 0.73 x 20.025 = 2.25
As we can see the heat release during cooling by the
nanofluid is more than that of water, So what we can infer
from this is that the cooling is more effective with the
nanofluid
Heat exchanger effectiveness of water, €water = 0.49
Heat exchanger effectiveness with nanofluid, €nanofluid= 0.57
Also the heat exchanger effectiveness of the radiator also
increases with the nanofluid as coolant. Another thing
which can be seen from the result is the thermal
conductivity of nanofluid is more than the base fluid water
(Keffective= Knanofluid/Kbasefluid)
Keffective = 0.7351/.628
=1.171
Time is also a considerable factor in our analysis as we can
see that the time required for cooling the engine after the
initial start up is about 15 minutes for water but for
nanofluid it is about 5-9 minutes which varies according to
different volume fractions of nanofluid.
6. CONCLUSION
In our project we implemented a model of automotive
cooling system in which any kind of coolants can be used.
The selection of nanofluid is of prime importance and the
problem we faced in selecting such a nanofluid was that
the availability of nanopowder which has to be mixed with
a carrier liquid in order to produce the required nanofuid.
In selecting the carrier liquid we had a lot of options
including water, ethylene glycol, glycerine etc, All the
components are set accordingly and proper flow of the
fluid is maintained and the model is functioning properly
giving a positive result. It has been seen that nanofluids
can be considered as a potential candidate for Automobile
application. Automobile radiators can be made energy
efficient and compact as heat transfer can be improved by
nanofluids. Reduced or compact shape may results in
reduced drag, increase the fuel economy, and reduces the
weight of vehicle. Exact mechanism of enhanced heat
transfer for nanofluids is still unclear as reported by many
researchers. There are different challenges of nanofluids
which should be identified and overcome for automobile
radiators application. Nanofluids stability and its
production cost are major factors that hinder the
commercialization of nanofluids. By solving these
challenges, it is expected that nanofluids can make
substantial impact as coolant in heat exchanging devices.
Challenges of Nanofluids: Many interesting properties of
nanofluids have been reported in the review. In the
studies, thermal conductivity of nanofluids has received
the maximum attention by many researchers. Conversely,
the use of nanofluids in a wide variety of applications
appears promising. But the development of the field is
hindered by
(i) Lack of agreement of results obtained by
different researchers
(ii) Poor characterization of suspensions
(iii) Lack of theoretical understanding of the
mechanisms responsible for changes in
properties.
Experimental studies in the convective heat transfer of
nanofluids are needed. Many issues, such as thermal
conductivity, the Brownian motion of particles, particle
migration, and thermo physical property change with
temperature, must be carefully considered with
convective heat transfer in nanofluids. Therefore, Bhogare
et al. concludes several important issues that should
receive greater attention in the near future as per
following
.
 Long Term Stability of Nanoparticles Dispersion
 Increased Pressure Drop & Pumping Power
 Higher Viscosity
 Lower Specific Heat
 Higher Cost
 Difficulties in Production of Nanofluids
ACKNOWLEDGEMENT
Our endeavor stands incomplete without dedicating our
gratitude to everyone who has contributed a lot towards
the successful completion of our project work. First of all,
we offer our thanks to our parents for their blessings. We
are indebted to God Almighty for blessing us with his
grace and taking our endeavor to a successful culmination.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072
© 2016, IRJET ISO 9001:2008 Certified Journal Page 1396
We submit this project work at the lotus feet of Late Shri.
P. K. Das, Founder Chairman, Nehru Educational and
Charitable Trust, Coimbatore. We express our profound
gratitude to Adv. Dr. P. Krishnadas, Managing Trustee,
Nehru Educational and Charitable Trust, Coimbatore or all
the help he has rendered. We express our sincere thanks
to Dr. P. N. Ramachandran, Director, Research and
Development, for providing us with an opportunity to
undertake this project and for giving us the correct
format to write this report and correcting the same. We
are very much grateful to Dr. A. S. Varadarajan, Principal
of our college, for supporting us all along. We also extend
our sincere gratitude to Dr. N. K. Sakthivel, Vice Principal
of our college, for providing correct guidelines for carrying
out the project. Also, we would like to thank our HoD, Dr.
G. Kalivarathan for permitting us to choose the project of
our interest and proceed with the same. We specially
acknowledge our Project Guide Mr.Rajiv Varma Associate
professor, Mechanical Engg Dept for his guidance and
thereby steering us to complete this project successfully.
We finally thank our friends and all our well-wishers who
supported us directly and indirectly during our project
work.
REFERENCES
[1] Sadollah Ebrahimi, Anwar Gavili, Maryamalsadat
Lajevardi, Taghi DallaliIsfahani, Iraj Hadi and Jamshid
Sabbaghzadeh “New Class of Coolants: Nanofluids” Cutting
Edge Nanotechnology, 2010 Dragica Vasileska (Ed.),
ISBN: 978-953-7619-93-0, In Tech, DOI: 10.5772/8855.
[2]Rahul A. Bhogare B, S. Kothawale “Challenges of
nanofluid in radiators ” International Journal of Scientific
and Research Publications, August 2013 Volume 3, Issue 8,
1 ISSN 2250-3153.
[3]Steve Choi “Nanofluids for Improved Efficiency in
Cooling Systems” Energy Systems Division, April 18-20,
2006 , Prepared for Heavy Vehicle Systems Review
Argonne National Laboratory – 362 Auditorium.
[4]R J Bhatt, H J Patel, O G Vashi “Nano Fluids: A New
Generation Coolants ” 16 International Journal of Research
in Mechanical Engineering &Technology IJRMET, May-
October 2014 ,Vol. 4, Issue 2, ISSN : 2249-5762 (Online) |
ISSN : 2249-5770.
[5]Rahul Tarodiya, J. Sarkar, J.V. “Performance of flat fin
tube automotive radiator using nanofluids as coolants ”
International journal of engineering and research , 01
April 2013,Tirkeynstitute of Technology, Banaras Hindu
University, Varanasi, UP India Volume 2, issue 2, PP 108-
112 ISSN (2319-6390).

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An Experimental Investigation of Nanofluid as Coolant in Engines

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072 © 2016, IRJET ISO 9001:2008 Certified Journal Page 1389 AN EXPERIMENTAL INVESTIGATION OF NANOFLUID AS COOLANT IN ENGINES Arjun.A1, Aravind.M.R2, Ananthapadmanabhan.C.D3, Karnan P Rayorath4, Abhimaleck George.M5, Rajiv Varma6 1 B.Tech Student, Mechanical Engineering, NCERC, Kerala, India 2 B.Tech Student, Mechanical Engineering, NCERC, Kerala, India 3 B.Tech Student, Mechanical Engineering, NCERC, Kerala, India 4 B.Tech Sudent, Mechanical Engineering, NCERC, Kerala, India 5B.Tech Student, Mechanical Engineering, NCERC, Kerala, India 6Assistant Professor, Mechanical Engineering, NCERC, Kerala, India ---------------------------------------------------------------------***------------------------------------------------------------------- Abstract - Transportation system plays a vital role in our society, so it is important to improve the engine efficiency of the automobiles in today’s world. For the last few decades engineers have constantly been trying to improve the engine efficiency by bringing necessary changes to various systems that affect engine efficiency. The performance of an engine is affected by various systems such as fuel supply system, lubrication system, transmission system, cooling system etc. Cooling system is one of the important among all. In this project we have developed a new engine coolant called nanofluid and tested it by running some real time experiments and compared it with the available conventional coolant. Also we did thermal analysis of both the nanofluid and conventional fluid. Here we are using ultrafine nanoparticles of aluminium oxide (Al2O3) as the nanofluid and water as the conventional coolant. We found that the heat transfer performance and thermal conductivity of nanofluids has been reported to perform better compared to pure fluid. Key Words: Cooling System, Engine Coolant, Heat transfer, Aluminium Oxide, Nanofluid. INTRODUCTION Continuous technological development in automotive industries has increased the demand for high efficiency engines. A high efficiency engine is not only based on its performance but also for better fuel economy and less emission. There are many systems which influence the engine performance like fuel ignition system, emission system, cooling system, etc. one of the parameters which affects the performance of engine is the cooling rate of radiator in engine cooling system. Addition of fins is one of the approaches to increase the heat transfer rate of the radiator. It provides greater heat transfer area and enhances the air convective heat transfer coefficient. However, traditional approach of increasing the cooling rate by using fins has already reached to their limit. As a result, there is a need of new and innovative heat transfer fluids for improving heat transfer rate in an automotive car radiator. In addition, heat transfer fluids at air and fluid side such as water and ethylene glycol exhibit very low thermal conductivity. With the advancement of nanotechnology, the new generation of heat transfer fluids called, “Nanofluid” have been developed and researchers found that these fluids offer higher thermal conductivity compared to that of conventional coolants. Nanofluids which consist of a carrier liquid, such as water, ethylene glycol dispersed with tiny nano-scale particles known as nanoparticles. Nanofluids seem to be potential replacement of conventional coolants in engine cooling system. Recently there has been considerable research findings reported which highlights superior heat transfer performances of Nanofluids. Nanofluids are potential heat transfer fluids with enhanced thermo physical properties and heat transfer performance. It can be applied in many devices for better performances (i.e. energy, heat transfer and other performances).Nanofluids are formed by suspending metallic or non-metallic oxide nanoparticles in traditional heat transfer fluids. This newly introduced category of cooling fluids containing ultrafine nanoparticles (1–100 nm) has displayed interesting behavior during experiments including increased thermal conductivity and improved heat transfer coefficient compared to a pure fluid. 1.1 Objective The aim is to create a model of the cooling system for doing some experiments with the conventional as well as the nanofluid coolant and to compare the results to find out which has better thermal properties so that it can be used in engines.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072 © 2016, IRJET ISO 9001:2008 Certified Journal Page 1390 1.2 Preparation of Nanofluid Two step process: This technique is also known as Kool-Aid method which is usually used for oxide nanoparticles. In this technique nanoparticles are obtained by different methods (in form of powders) and then are dispersed into the base fluid. The main problem in this technique is the nanoparticle agglomeration due to attractive Van der waals forces. One step process: In this process the dispersion of nanoparticles is obtained by direct evaporation of the nanoparticle metal and condensation of the nanoparticles in the base liquid and is the best technique for metallic nanofluids such as Cu nanofluids. The main problems in this technique are low production capacity, low concentration of nanoparticles and high costs. While the advantage of this technique is that nanoparticle agglomeration is minimized. The suspensions obtained by either case should be well mixed, uniformly dispersed and stable in time. Also it should be noted that the heat transfer properties of nanofluids could be controlled by the concentration of the nanoparticle and also by the shape of nanoparticles. The affecting parameters on the thermal conductivity. Overally we can say that the smaller the size the greater the stability of colloidal dispersion, the greater the stability of colloidal dispersion the greater the probability of interaction and collision among particles and collision among particles and fluid and the greater the effective heat energy transport inside the liquid (Xue 2003).Thermal conductivity enhancement ratio (Keffective = Knanofluid / Kbasefluid) And the parameters that most affect the thermal conductivity of nanofluids are: 1- Particle volume fraction 2- Particle material 3- Base fluids 4- Particle size 5- Temperature 2. LITREATURE SURVEY Sadollah Ebrahimi et. al[1] studied about application of nanofluid as coolants. Today more than ever ultrahigh- performance cooling plays an important role in the development of energy-efficient heat transfer fluids which are required in many industries and commercial applications. However, conventional coolants are inherently poor heat transfer fluids. Nanofluid a term coined by Choi in 1995 is a new class of heat transfer fluids which is developed by suspending nanoparticles such as small amounts of metal, nonmetal or nanotubes in the fluids. The goal of nanofluids is to achieve the highest possible thermal properties at the smallest possible concentrations (preferably<1% by volume) by uniform dispersion and stable suspension of nanoparticles (preferably<10 nm) in host fluids. We have divided this chapter to four sections. Section 1 has focused on the two methods of synthesizing nanofluids and different methods for dispersing spherical and cylindrical nanoparticles such as Ag, Cu in a host fluid and also the common methods for measuring the thermal conductivity of nanofluids. Section2 has discussed on the thermal conductivity of nanofluids respect to pure fluids to explain the effective thermal conductivity of nanofluids. Rahul A. Bhoghare et. al[2] did their work on challenges of nanofluid in radiators Nanofluids are potential heat transfer fluids with enhanced thermo physical properties and heat transfer performance can be applied in many devices for better performances (i.e. energy, heat transfer and other performances). Evaluating the heat transfer enhancement due to the use of nanofluids has recently become the center of interest for many researchers. This newly introduced category of cooling fluids containing ultrafine nanoparticles (1–100 nm) has displayed fascinating behavior during experiments including increased thermal conductivity and augmented heat transfer coefficient compared to a pure fluid. In this paper, a comprehensive literature on the applications and challenges of nanofluids have been compiled and reviewed in Automobile sector. Steve Choi et. al[3] studied about how to improve cooling system efficiency. Nanofluids, nanoparticle-fluid suspensions, are new class of heat transfer fluids engineered by dispersing nanometer size solid particles in heat transfer fluids. Argonne researchers produced nanofluids and discovered nanofluids have a much higher and strongly temperature dependent thermal conductivity at low particle concentrations than conventional radiator coolants without nanoparticles. We have demonstrated that nanofluids have significantly better heat transfer properties than the base fluids. Nanofluids are promising future coolants for the transportation industry. This project is focused on the development of nanofluids as nanotech-based heat transfer fluids. The HV industry problem our project is trying to solve the trend toward higher engine power and EGR inevitably leads to larger radiators and increased frontal areas, resulting in additional aerodynamic drag and increased fuel consumption. Therefore, cooling is one of the top technical challenges facing the truck industry. Therefore, there is a steadily increasing need for new concepts and technology for improving HV cooling system performance. R J Bhatt et. al[4] did work on the thermal abilities of nanofluids as coolants. Today, the demand of automobile vehicles is on peak. So, it is a great challenge for automotive industries to provide an efficient and
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072 © 2016, IRJET ISO 9001:2008 Certified Journal Page 1391 economical engine. The performance of an engine affects by various systems like fuel supply system, lubrication system, transmission system, cooling system etc. So, it becomes essential to account them while designing an engine for improves the engines performance. Cooling system is one of the important systems amongst all. It is responsible to carry large amount of heat waste to surroundings for efficient working of an engine. It enhances heat transfer and fuel economy which leads to maximize the performance of an engine. Most internal combustion engines are fluid cooled using either air or a liquid coolant run through a heat exchanger (radiator) cooled by air. The heat transfer through radiator can be improved by maximizing the heat transfer area and increasing the heat transfer coefficient. The heat transfer coefficient can be increased either by using more efficient heat transfer methods or by improving the thermo physical properties of the heat transfer material i.e. coolant. Earlier, Bhagat UK et. al[5] did a work on Heat Transfer Applications of zinc oxide nanofluids. This paper describes preparation of zinc oxide (ZnO) based nanofluids in polymer matrix. The rheological properties of nanofluid were studied and were applied in heat transfer application. Heat transfer application of aqueous based ZnOnanofluid was tested and it was observed that, the presence of ZnOnanofluid effectively reduces the temperature propagation in a sono-chemically heated system. It is observed that the heat absorption capacity was increased by about 3040% for the ZnO containing nanofluid. For the preparation of nanofluids, as synthesized ZnO nanoparticles were utilized after characterization by various modern tools such as UV- visible, Raman spectroscopy, XRD, SEM, Particle size analysis, and TGA studies. The average particle size of as prepared ZnO nanoparticle was in the range of 19 to 30 nm and XRD analysis revealed hexagonal crystal structure. Nanofluids (NFs) are new class of fluids comprising of base fluid i.e. water, ethylene glycols, oils, bio-fluids, polymer solutions or other common fluids with nanoparticles (1-100 nm) suspended in them. 3. EXPERIMENTAL SETUP Our project consists of a frame which carries a tank, heating coil, rotameter, electric motor, radiator, frame box, and temperature reading device. A small pump is placed inside the tank. The nanoparticles are mixed with water and poured into the tank .The mixture is then heated with help of a heating coil up to 50-60c.The hot mixture is then allowed to pass through the tubes to the rotameter. From the rotameter, the mixture flows through the radiator, which consist of a number of tubes arranged in parallel. A fan is fixed to the electric motor and placed in front of the radiator. As the fan rotates, the temperature of the mixture is reduced considerably to a small extent. The temperature reading device consistS of four bridge circuits and three sensors. The sensors are connected to device via copper wires. One of the sensors senses the temperature of hot water in tank, other one is for water flowing through radiator and last is for sensing exhaust air. Fig-1 Schematic Diagram of Cooling System 4. ANALYSIS 4.1 Observations Table -1: Temperature readings of water through the system Radiator inlet temp (T1) o c Radiator tube wall temp (T2) oc Air inlet temp (T3) oc Air exhaust temp (T4) oc Radiator outlet temp (T5) oc 62 45 29 32 44 60 46 29 31 42 58 45 29 33 40 55 43 29 32 41 54 41 29 31 40 The water was heated with the help of a heater for about 15 minutes, The stainless steel tank has a capacity of 7L of which about 6.75 litre of water is taken the heated water temperature is assumed to be radiator inlet water temperature sensors were placed within the tank which is a thermocouple, one at the radiator wall another one at
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072 © 2016, IRJET ISO 9001:2008 Certified Journal Page 1392 the radiator outlet and one at the exhaust of radiator to measure the radiator exhaust air temperature. It was found that the water takes about 15 minutes for leveling the temperatures or for attaining equilibrium with various temperatures. Nano fluids were taken at different concentrations since we do not know about the sedimentation but during the first phase of the project it was found from the journals that the CuO nano powder has great sedimentation which is not good for the engine materials. Readings obtained when Al2O3 nanofluid is used with ratio of 1.25 litre of water and 75gm of nano powder. Table -2: Temperature readings of nanofluid of concentration 1 through the system Radiator inlet temp (T1) o c Radiator tube wall temp (T2) oc Air inlet temp (T3) oc Air exhaust temp (T4) oc Radiator outlet temp (T5) oc 55 39 29 34 40 53 38 29 33 41 49 37 29 32 39 46 36 29 33 37 43 37 29 32 36 We carried out our experiments with aluminium oxide nanopowder which was mixed with a carrier fluid, The carrier fluid we used was water because it is easily available and cheap too. While carrying out the experiments we found that the initial temperatures of nanofluid was low when compared with water since both the fluids are heated about 15 minutes Al2O3 showed considerable differences which is a positive sign, Also in case of Al2O3the time required to attain stability within the system was found decreasing about 5 minutes when compared with water . The time was found to be about 7-10 minutes subjected to atmospheric conditions. Readings obtained when Al2O3nanofluid is used with ratio of 1.25litre of water and 125gm of nano powder. There are a number of factors other than the thermal conductivity of the dispersed phase which should be considered such as the average size of the nanoparticles, the method employed for the preparation of the nanofluids, the temperature of measurements and the concentration of the dispersed solid phase. Due to the high surface energy of nanoparticles they tend to agglomerate to decrease their surface energy. The agglomeration of nanoparticles causes rapid settling which deteriorates the properties of nanofluids. To keep the nanoparticles from agglomeration they are coated with a surfactant (steric dispersion) or charged to repulse each other in a liquid (electrostatic dispersion).Although the addition of the dispersant could influence the thermal conductivity of the basefluid itself, and thus, the real enhancement by using nanoparticles could be over shadowed. Table -3: Temperature readings of nanofluid of concentration 2 through the system Radiator inlet temp (T1) o c Radiator tube wall temp (T2) oc Air inlet temp (T3) oc Air exhaust temp (T4) oc Radiator outlet temp (T5) oc 50 39 29 34 40 47 38 29 33 41 44 38 29 32 39 43 37 29 33 37 41 36 29 32 38 The above experiments were carried out with aluminium oxide nanopowder which was mixed with a carrier fluid having concentration 2 , The carrier fluid we used was water because it is easily available and cheap too. While carrying out the experiments we found that the initial temperatures of nanofluid was low when compared with concentration1 of Al2O3 nanofluid since both the fluids are heated about 15 minutes Al2O3 with high concentration showed considerable differences, Also in case of Al2O3 the time required to attain stability within the system was found decreasing about 8 minutes when compared with water . The time was found to be about 5-9 minutes subjected to atmospheric conditions. 4.2 Calculation The following data’s are related to the radiator which is the heat exchanger in our experiments Area of radiator= 42 x 35 cm Number of tubes= 20 Number of fins= 270 Tube length= 35cm Distance between 2 successive tubes= 1.3cm flow rate of coolant =0.0124 kg/s
  • 5. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072 © 2016, IRJET ISO 9001:2008 Certified Journal Page 1393 Air velocity =5 m/s The heat exchanger which is used for the experiment is the parallel flow heat exchanger, heat exchanger in this case refers to the radiator which we have used for the coolant to flow Fig-3 Temperature distribution for LMTD parallel flow heat exchanger We are going to perform the thermal analysis of both water and nano fluid.  Water Air conditions : air temperature at inlet 29 0c Film temperature, T f = Air inlet temp + tube wall temp 2 = (29+33)/2 =310 c For the film temperature we are taking corresponding values of different factors from heat and mass transfer data book by C.P Kothandaraman&S. Subramanyan published by new age international publishers. From data hand book ρ = 1.163 kg/m3 μ = 18.68 Ns/m2 Reynolds's number, Re = (ρvL) / μ = (1.1613 x 5 x .35)/(18.68 x 10-6 ) = 10879.16 Laminar flow. Prandtl number, Pr = (Cpμ) / K = (1005 x 18.68 x 10-6 ) / 0.026831 = 0.7 Nusselt number, Nu = 0.023 x 108794.16 0.8 x 0.690.4 = 212.1055 Nu = (ho x L) / K 212.1055 = (ho x 0.35) / 0.026831 ho = 16.25 W/m2 oc Radiator water conditions Tf2 = water temp max + air tube temp min 2 = (60+30) /2 = 45 ρ= 992.5 kg/m3 μ= 6 x 10-6 Ns/m2 Re = ρvD/μ = (992.5 x 07639 x 0.01) /( 6 x 10-6 ) = 12.63 x 105 flow is turbulent Nu2 = 0.023 Re .8 Pr0.4 = 0.023 x (12.63x 105)0.8 x 0.0390.4 = 477.83 Nu2 = hi x L / K hi = Nu2 x K / L = 477.83 x0.6280 / 0.35 hi = 857.36 W/m20c Ans. LMTD = Δtm = [(T1 – t2 ) – ( T2 – t1 ) ]/ ln [(T1 – t2 ) / (T2 - t1)] S = [(t2 – t1 ) / (T2 - t1 )] R = [(T1 – T2 ) / ( T2 – t1 )] F= [√(R2 +1) ln (1-S / 1- RS)] R -1 [ 2-S (R+1- √(R2 + 1)] / [ 2-S (R+1-√(R2 +1)] LMTD = Δtm = 20.020 c S = (t2 – t1 ) / (T2 -t1 ) = (33-29) / (44-29) = 0.266 R= (T1 – T2 ) / (T2 - t1 ) = (62-44) / (44-33) = 1.636
  • 6. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072 © 2016, IRJET ISO 9001:2008 Certified Journal Page 1394 F = √(1.642 +1) ln (1-0.266 / 1- 1.64 x 0.266) 1.64-1 [ 2-0.266 (1.64+1- √(1.642 +1))]/ [2- 0.266(1.64+1-√(1.642 +1))] F= 0.79 Δtm2 = 0.79 x 20.025 = 15.859 U= (1/875.35) + (1/16.25) + (0.35/386 ) = 0.1451 W/m2 K Q= U req x AFΔtm2 = 14.7 x 2π x 0.005 x 0.35 x 0.73 x 20.025 = 2.25 Effectiveness,ε = Q/ Qmax = (2.25/90.24) x 20 = 0.49  Nano fluid (Aluminium oxide) Inlet conditions: Inlet temperature = 550 c, Outlet temperature = 400c Thermal conductivity, K = 0.7351 W/mK Volume concentration =8.47% Density, ρ = 3890 kg/m3 Specific heat = 880 J/kgK Reynold’snumber, Re = ρvD/μ = (3890 x 0.7639 x 0.01) / (9.6 10-6 ) = 30.95 x 105 - Turbulent flow Prandtl number, Pr = μCp / K = (9.6 x 10-6 x 880 ) / 0.7351 =0.0114 Nusseltnumber, Nu = 0.023 x (30 x 105 )0.8 x (0.0114)0.4 = 610.84 Nu = (hi x L) / K hi = (Nu x K )/ L = (610.84 x 0.7351) / 0.35 = 1282.93 W/m2 K Overall heat transfer coefficient, U =1/ [(1/hi ) + (1/h0 ) +(L/ K)] = 1/ [ (1/16.25)+(1/1282.93)+(.35/386)] = 15.81 W/m2 K Ѳm = LMTD = [(T1 – t2 ) –(T2 – t1 )] / ln[ (T1 – t2 )/(T2 – t1 )] = [(55-32)- (40-28) / ln (55-32) /(40-28) = 16.900 c S= (t2 – t1 ) / ( T2 – t1 ) = (32-28) / (40-28) = 0.33 R= (T1 – T2 ) / (T2 – t2 ) = (55-40) / (40-32) = 1.875 F = [√(R2 +1) ln (1-S / 1- RS)] R -1 [ 2-S (R+1- √(R2 + 1)] / [ 2-S (R+1-√(R2 +1)] = 1.1981/(1.875-1) = 1.36 ΔTm = F x ΔTm = 1.36 x 16.90 = 22.980 c Ureq = Q/(AFΔTm ) Q = Ureq x AFΔTm = 15.81 x 2π x 0.005 x 0.35 x 22.98 = 3.994W Qmax = mCpΔT = 0.01053 x 880 x (55-40) = 138.996 W Effectiveness ,ε = Q/ Qmax = (3.994 x 20 )/ 138.996 = 0.574 5. RESULT AND DISCUSSION As we have completed the calculations from results obtained what we can say is that the heat transfer properties of Al2O3 nano fluid was found to be higher than the conventinal coolant water. We found that the time required for water and nanofluid for the cooling has variations for the same heating range water will take about 15 minutes for leveling the temperatures at the same time and at same inlet conditions 1% volume fraction of nano fluid will take 8 to 10 minutes for the cooling and the other will take about 6 or 7 minutes. Also we found out that the heat released during cooling for Al2O3nanofluid is more than
  • 7. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072 © 2016, IRJET ISO 9001:2008 Certified Journal Page 1395 conventional water and from the calculations which is done above also the heat exchanger effectiveness varies with the fluids with nanofluid giving larger effectiveness values other than water Heat released during cooling by Nanofluid Qnanofluid = Ureq x AFΔTm = 15.81 x 2π x 0.005 x 0.35 x 22.98 = 3.994W Heat release during cooling by water Qwater = U req x AFΔtm2 = 14.7 x 2π x 0.005 x 0.35 x 0.73 x 20.025 = 2.25 As we can see the heat release during cooling by the nanofluid is more than that of water, So what we can infer from this is that the cooling is more effective with the nanofluid Heat exchanger effectiveness of water, €water = 0.49 Heat exchanger effectiveness with nanofluid, €nanofluid= 0.57 Also the heat exchanger effectiveness of the radiator also increases with the nanofluid as coolant. Another thing which can be seen from the result is the thermal conductivity of nanofluid is more than the base fluid water (Keffective= Knanofluid/Kbasefluid) Keffective = 0.7351/.628 =1.171 Time is also a considerable factor in our analysis as we can see that the time required for cooling the engine after the initial start up is about 15 minutes for water but for nanofluid it is about 5-9 minutes which varies according to different volume fractions of nanofluid. 6. CONCLUSION In our project we implemented a model of automotive cooling system in which any kind of coolants can be used. The selection of nanofluid is of prime importance and the problem we faced in selecting such a nanofluid was that the availability of nanopowder which has to be mixed with a carrier liquid in order to produce the required nanofuid. In selecting the carrier liquid we had a lot of options including water, ethylene glycol, glycerine etc, All the components are set accordingly and proper flow of the fluid is maintained and the model is functioning properly giving a positive result. It has been seen that nanofluids can be considered as a potential candidate for Automobile application. Automobile radiators can be made energy efficient and compact as heat transfer can be improved by nanofluids. Reduced or compact shape may results in reduced drag, increase the fuel economy, and reduces the weight of vehicle. Exact mechanism of enhanced heat transfer for nanofluids is still unclear as reported by many researchers. There are different challenges of nanofluids which should be identified and overcome for automobile radiators application. Nanofluids stability and its production cost are major factors that hinder the commercialization of nanofluids. By solving these challenges, it is expected that nanofluids can make substantial impact as coolant in heat exchanging devices. Challenges of Nanofluids: Many interesting properties of nanofluids have been reported in the review. In the studies, thermal conductivity of nanofluids has received the maximum attention by many researchers. Conversely, the use of nanofluids in a wide variety of applications appears promising. But the development of the field is hindered by (i) Lack of agreement of results obtained by different researchers (ii) Poor characterization of suspensions (iii) Lack of theoretical understanding of the mechanisms responsible for changes in properties. Experimental studies in the convective heat transfer of nanofluids are needed. Many issues, such as thermal conductivity, the Brownian motion of particles, particle migration, and thermo physical property change with temperature, must be carefully considered with convective heat transfer in nanofluids. Therefore, Bhogare et al. concludes several important issues that should receive greater attention in the near future as per following .  Long Term Stability of Nanoparticles Dispersion  Increased Pressure Drop & Pumping Power  Higher Viscosity  Lower Specific Heat  Higher Cost  Difficulties in Production of Nanofluids ACKNOWLEDGEMENT Our endeavor stands incomplete without dedicating our gratitude to everyone who has contributed a lot towards the successful completion of our project work. First of all, we offer our thanks to our parents for their blessings. We are indebted to God Almighty for blessing us with his grace and taking our endeavor to a successful culmination.
  • 8. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072 © 2016, IRJET ISO 9001:2008 Certified Journal Page 1396 We submit this project work at the lotus feet of Late Shri. P. K. Das, Founder Chairman, Nehru Educational and Charitable Trust, Coimbatore. We express our profound gratitude to Adv. Dr. P. Krishnadas, Managing Trustee, Nehru Educational and Charitable Trust, Coimbatore or all the help he has rendered. We express our sincere thanks to Dr. P. N. Ramachandran, Director, Research and Development, for providing us with an opportunity to undertake this project and for giving us the correct format to write this report and correcting the same. We are very much grateful to Dr. A. S. Varadarajan, Principal of our college, for supporting us all along. We also extend our sincere gratitude to Dr. N. K. Sakthivel, Vice Principal of our college, for providing correct guidelines for carrying out the project. Also, we would like to thank our HoD, Dr. G. Kalivarathan for permitting us to choose the project of our interest and proceed with the same. We specially acknowledge our Project Guide Mr.Rajiv Varma Associate professor, Mechanical Engg Dept for his guidance and thereby steering us to complete this project successfully. We finally thank our friends and all our well-wishers who supported us directly and indirectly during our project work. REFERENCES [1] Sadollah Ebrahimi, Anwar Gavili, Maryamalsadat Lajevardi, Taghi DallaliIsfahani, Iraj Hadi and Jamshid Sabbaghzadeh “New Class of Coolants: Nanofluids” Cutting Edge Nanotechnology, 2010 Dragica Vasileska (Ed.), ISBN: 978-953-7619-93-0, In Tech, DOI: 10.5772/8855. [2]Rahul A. Bhogare B, S. Kothawale “Challenges of nanofluid in radiators ” International Journal of Scientific and Research Publications, August 2013 Volume 3, Issue 8, 1 ISSN 2250-3153. [3]Steve Choi “Nanofluids for Improved Efficiency in Cooling Systems” Energy Systems Division, April 18-20, 2006 , Prepared for Heavy Vehicle Systems Review Argonne National Laboratory – 362 Auditorium. [4]R J Bhatt, H J Patel, O G Vashi “Nano Fluids: A New Generation Coolants ” 16 International Journal of Research in Mechanical Engineering &Technology IJRMET, May- October 2014 ,Vol. 4, Issue 2, ISSN : 2249-5762 (Online) | ISSN : 2249-5770. [5]Rahul Tarodiya, J. Sarkar, J.V. “Performance of flat fin tube automotive radiator using nanofluids as coolants ” International journal of engineering and research , 01 April 2013,Tirkeynstitute of Technology, Banaras Hindu University, Varanasi, UP India Volume 2, issue 2, PP 108- 112 ISSN (2319-6390).