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ACEEE Int. J. on Electrical and Power Engineering, Vol. 03, No. 01, Feb 2012



  An Active Input Current Waveshaping with Zero
Switching Losses for Three-Phase Circuit Using Power
                       Diode
                                                         1
                                                             Shrinivas Reddy
                                             PDACE/EEE, Gulbarga, Karnataka, India
                                                             2
                                                                 Prof.Mahadevi Biradar
                                          PDACE/EEE, Gulbarga, Karnataka, India
                       Email: shrinu_reddy@ aet.engineersnetwork.org, mahadevibiradar@yahoo.co.in

                                                                                                  I. INTRODUCTION
Abstract—In this paper a zero voltage switched active network
(Fig. 1) which can be used in conjunction with single-phase or                 In recent years, conversion of ac line voltages from
three-phase ac to dc diode rectifiers is presented. It is shown            utilities has been dominated by using a single-phase diode
that application of the proposed switching network in three-               rectifier followed by a single switch boost stage. Designers
phase ac to dc boost converter yields zero switching losses                have embraced the usefulness of this topology since it draws
while maintaining a unity input power factor. Active network               a sinusoidal input current and maintains a unity input power
capacitor, Cs, diodes D7, and D8, maintain a zero voltage dur-
                                                                           factor under varying load condition. For medium to high
ing turn-off of Q1, and Q2, Capacitor, Cs, discharges through
the boost inductors of the circuit thus limiting the rate of rise
                                                                           power applications the input diode rectifier is fed from three-
of current during turn-on. Moreover, the advantage of the                  phase ac source. Application of the bang-bang hysteresis
proposed active network is that it can maintain a zero voltage             control method to improve the input power factor of a three-
switching over the entire range of the duty cycle of the opera-            phase ac to dc converter has been discussed by several
tion. Consequently, boost stage can be used directly to control            authors using three single-phase ac to dc converters with
the dc bus voltage by varying the duty cycle at Constant switch-           suitable input and output connections. This topology yields
ing frequency. The resulting advantages include higher
                                                                           unity input power factor and is clearly much superior to the
switching frequencies, and better efficiency. Finally the op-
eration of the active switching network is verified experimen-
                                                                           original phase controlled ac to dc topologies. However it
tally on a prototype three-phase ac to dc converter.                       also exhibits some disadvantages including;




                       Figure 1. Three-phase ac -dc converter topology with the proposed active switching network



(i) It requires complicated input synchronization logic;                   converter;
(ii) Owing to the variations in power circuit control Parameters           (v) The advantages of using a three-phase inverter and
among the three individual converters, a complete triplen                  transformer (better transformer core and copper utilization
harmonic elimination from the input line current (Iia) cannot              etc.) cannot be achieved.
be achieved;                                                               All these disadvantages can be eliminated by using a three-
(iii) The switching frequency is load dependent;                           phase ac to dc boost Converter topology Proposed in [1]and
(iv) The number of components required for three-phase ac                  is shown in Fig.3.This topology not only operates at fixed
to dc converter is three times the single-phase ac to dc                   switching frequency but also draws sinusoidal input Current


© 2012 ACEEE                                                          20
DOI: 01.IJEPE.03.01. 518
ACEEE Int. J. on Electrical and Power Engineering, Vol. 03, No. 01, Feb 2012


from the ac Source at Unity input power factor and exhibits              general purpose single-phase or three-phase inverters or dc-
none Of the above mentioned disadvantages. However it                    dc converters with high frequency isolation. The active
has the disadvantages of substantially increasing the cur-               waveshaping of the input current waveform is obtained
rent stresses of the switching device (Qb) and the high fre-             through the use of the boost chopper components Lia, Q1,
quency ripple content of the pre-filtered ac input currents.             Q2, D7, D8 and D8 as shown in Fig. 1. The boost switches, Q1,
To reduce the current stresses of the switching device, Fig. 3           Q2 are turned on at constant frequency. The duty cycles of
is modified by replacing the boost switch (Q b) with the pro-            Q1, Q2, are varied for load variation only and it is such that the
posed active switching network as shown in Fig.1.                        input current is always discontinuous. During the ‘on’ period
    The objective of this paper is to present an active                  of the boost switches all three input ac phases become
switching network suitable for three-phase ac to dc boost                shorted through inductors Lia, Lib, Lic, the six rectifier diodes
converter (Fig. 1) so that the current stresses of the switching         and the active network. Consequently the three input
element can be reduced substantially. The resulting                      currents Iia, Iib and Iic, begin simultaneously to increase at a
advantages include sinusoidal input current at unity power               rate proportional to the instantaneous values of their
factor, higher switching frequencies and better efficiency.              respective phase voltages. Moreover the specific peak current
The principles of operation of the proposed converter are                values during each ‘on’ interval are proportional to the
discussed in the next section.                                           average values of their input phase voltages during the same
                                                                         ‘on’ interval. Since each of these voltage average values varies
                 II. PRINCIPLES OF OPERATION                             sinusoidally the input current peaks also vary sinusoidally.
                                                                         Moreover since the current pulses always begin at zero, it
A. Proposed Active Network
                                                                         means that their average values also vary sinusoidally.
     The proposed active switching network consists of a pair            Consequently all three input ac currents consist of the
of series connected switch and diode and a capacitor (Cs,)               fundamental (60 Hz) component and a band of high frequency
connected as shown in fig. 1 Q1 and Q2 are turned ‘on’ and               unwanted components centered around the switching
‘off ‘simultaneously and the operation of the network is as              frequency (fs) of the boost switch. Since this frequency (fs)
follows. Considering the instant at time to when Q1 and Q2 are           can be in the order of several tens of kHz, filtering out of the
‘off’ the current, Ib, flowing through the active switching              unwanted input current harmonics becomes a relatively easy
network is zero and the capacitor, Cs , is charged to Vl with a          task. From Fig. 6 it is also seen that input power control (or
polarity shown in Fig. 1. During this period Idc equal to Ib2.           output voltage regulation) can be achieved through pulse
Turning-on Q1 and Q2 at t1 (Fig. 4) causes the capacitor Cs              width modulation of the boost switch ‘on’ interval at constant
now charged at Vl to discharge through the boost inductors               frequency (fs). Incidently fs can be easily locked to the mains
causing the current to flow through Q1,Cs, and Q2, thus                  60 Hz frequency to avoid ‘beat frequency’ effects in the input
limiting the rate of rise of current during turn-on. This                currents. Finally, under the operating conditions described
operation continues until (t2) the capacitor is discharged               here the ‘displacement input power factor’ cos
completely to zero. At the end of the discharge period (t2) D7           (Ô1) before filtering is unity. Consequently, the overall input
and D8 start conduction and the current flowing through                  power factor (before filter -ing) becomes equal to the ‘harmonic
Q1 flows through D7 and the current flowing through D8                   input power factor’ and it is given by,
flows through Q2 i.e. The current flowing through Qb in Fig.
3 is now being shared by the two parallel conducting paths
and making the voltage across Cs zero. When the transistors
(Q1, and Q2) are being turned-off at t3 the current flowing
through Q1 and Q2 now starts flowing through D8, Cs , and D7
thus causing the voltage across Q1 and Q2 zero during turn-
off. Diodes D7and D8 cease conduction when the capacitor
voltage becomes equal to Vl and diode Db starts conduction
at t4. During the next cycle similar condition will reappear for         Where Iia,nth is the Fourier component of the nth harmonic
Q1 and Q2.                                                               component of current Iia. Cos Ô1is the displacement factor.
B. Three-phase AC-DC Converter                                           It is noted that the current harmonics associated with this
                                                                         power factor can be suppressed by a relatively small input
    The principle of operation of the three-phase ac-dc
                                                                         capacitor (Cia) and inductor (L il ) because of their high
converter has been presented in [1] and is repeated here for
                                                                         frequencies. There are the overall input power factor after
ready reference. The proposed three-phase ac to dc converter
                                                                         filtering (i.e. at the ac source) is very close to unity.
(Fig. 1) consists of two main power conversion stages. The
first stage is a three-phase ac to dc rectifier consisting of an
                                                                                          III. INPUT AND OUTPUT FILTER
input filter, a boost inductor; a three-phase diode rectifier, an
active power factor correction stage, and a dc link filter                   The design of input and output filter components has
capacitor. The second stage can be modeled as any type of                been presented in detail in [l] and the relevant expressions
load requiring a regulated or unregulated dc bus such as                 are presented here. The value of the output filter capacitor is

© 2012 ACEEE                                                        21
DOI: 01.IJEPE.03.01. 518
ACEEE Int. J. on Electrical and Power Engineering, Vol. 03, No. 01, Feb 2012


given by                                                                on. Moreover, the advantage of the proposed active network
                                                                        is that it can maintain a zero voltage switching over the entire
                                                                        range of the duty cycle of the operation. Consequently, boost
                                                                        stage can be used directly to control the dc bus voltage by
                                                                        varying the duty cycle at constant switching frequency. The
                                                                        resulting advantages include higher switching frequencies,
                                                                        and better efficiency. Finally the operation of the proposed
The values of the input filter components are given by [1]              active switching network has been verified experimentally
                                                                        on a prototype three-phase ac to dc converter.

                                                                                                 REFERENCES
                                                                        1. A.R. Prasad, P.D. Ziogas, and S. Manias, “An active power
                                                                        factor correction technique for three-phase diode rectifiers
                                                                        “IEEE Trans. on Power Electronics, January 1991.
                                                                        2. M.J. Kocher and R.L. Steigerwald, “An AC to DC converter
                                                                        with high quality input wave forms,” IEEE Trans. Ind. Appl.,
Evaluation of (6) shows that size of the filter components is a
                                                                        Vol. IA-19, NO. 4, July/Aug. 1983, pp. 586-599.
function of the switching frequency (fs). The size of the filter
                                                                        3. W.P. Marple, “Low distortion three-phase power regulator,”
components becomes smaller and smaller for higher switching
                                                                        IBM technical disclosure bulletin,” Vol. 22, No. 3, Aug. 1979,
frequency. Consequently all the harmonics of the input current
                                                                        pp. 970-97 1.
(Ii1) becomes smaller and smaller and the input power factor
                                                                        4. Dan Gauger et al, “A three-phase off line switching power
is nearly unity.
                                                                        supply with unity power factor and low TIF,” in Conf. Rec.
                                                                        1986 IEEE INTELEC, pp. 115-121.
                         CONCLUSIONS
                                                                        5. L. Salazar and P.D. Ziogas, “A novel zero voltage switching
    It has been shown that application of the proposed active           PWM DC-DC converter for medium power applications,” in
switching network (Fig. 1) in three-phase ac to dc boost                Conf. Rec. 1991 APEC supplement.
converter yields zero switching losses while maintaining a              6. S. Manias, A.R. Prasad, and P.D. Ziogas, “Three-phase
unity input power factor- Active network capacitor, Cs, diodes          inductor fed SMR converter with high frequency isolation
D7 and D8 maintain a zero voltage during turn-off of Q1 and Q2          high power density and improved power factor,” IEE
Capacitor, Cs discharges through the boost inductors of the             proceedings, Vol. 134, Pt. B, NO. 4, July 1987, pp. 183-191.
circuits thus limiting the rate Of rise of current during turn-




© 2012 ACEEE                                                       22
DOI: 01.IJEPE.03.01.518

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An Active Input Current Waveshaping with Zero Switching Losses for Three-Phase Circuit Using Power Diode

  • 1. ACEEE Int. J. on Electrical and Power Engineering, Vol. 03, No. 01, Feb 2012 An Active Input Current Waveshaping with Zero Switching Losses for Three-Phase Circuit Using Power Diode 1 Shrinivas Reddy PDACE/EEE, Gulbarga, Karnataka, India 2 Prof.Mahadevi Biradar PDACE/EEE, Gulbarga, Karnataka, India Email: shrinu_reddy@ aet.engineersnetwork.org, mahadevibiradar@yahoo.co.in I. INTRODUCTION Abstract—In this paper a zero voltage switched active network (Fig. 1) which can be used in conjunction with single-phase or In recent years, conversion of ac line voltages from three-phase ac to dc diode rectifiers is presented. It is shown utilities has been dominated by using a single-phase diode that application of the proposed switching network in three- rectifier followed by a single switch boost stage. Designers phase ac to dc boost converter yields zero switching losses have embraced the usefulness of this topology since it draws while maintaining a unity input power factor. Active network a sinusoidal input current and maintains a unity input power capacitor, Cs, diodes D7, and D8, maintain a zero voltage dur- factor under varying load condition. For medium to high ing turn-off of Q1, and Q2, Capacitor, Cs, discharges through the boost inductors of the circuit thus limiting the rate of rise power applications the input diode rectifier is fed from three- of current during turn-on. Moreover, the advantage of the phase ac source. Application of the bang-bang hysteresis proposed active network is that it can maintain a zero voltage control method to improve the input power factor of a three- switching over the entire range of the duty cycle of the opera- phase ac to dc converter has been discussed by several tion. Consequently, boost stage can be used directly to control authors using three single-phase ac to dc converters with the dc bus voltage by varying the duty cycle at Constant switch- suitable input and output connections. This topology yields ing frequency. The resulting advantages include higher unity input power factor and is clearly much superior to the switching frequencies, and better efficiency. Finally the op- eration of the active switching network is verified experimen- original phase controlled ac to dc topologies. However it tally on a prototype three-phase ac to dc converter. also exhibits some disadvantages including; Figure 1. Three-phase ac -dc converter topology with the proposed active switching network (i) It requires complicated input synchronization logic; converter; (ii) Owing to the variations in power circuit control Parameters (v) The advantages of using a three-phase inverter and among the three individual converters, a complete triplen transformer (better transformer core and copper utilization harmonic elimination from the input line current (Iia) cannot etc.) cannot be achieved. be achieved; All these disadvantages can be eliminated by using a three- (iii) The switching frequency is load dependent; phase ac to dc boost Converter topology Proposed in [1]and (iv) The number of components required for three-phase ac is shown in Fig.3.This topology not only operates at fixed to dc converter is three times the single-phase ac to dc switching frequency but also draws sinusoidal input Current © 2012 ACEEE 20 DOI: 01.IJEPE.03.01. 518
  • 2. ACEEE Int. J. on Electrical and Power Engineering, Vol. 03, No. 01, Feb 2012 from the ac Source at Unity input power factor and exhibits general purpose single-phase or three-phase inverters or dc- none Of the above mentioned disadvantages. However it dc converters with high frequency isolation. The active has the disadvantages of substantially increasing the cur- waveshaping of the input current waveform is obtained rent stresses of the switching device (Qb) and the high fre- through the use of the boost chopper components Lia, Q1, quency ripple content of the pre-filtered ac input currents. Q2, D7, D8 and D8 as shown in Fig. 1. The boost switches, Q1, To reduce the current stresses of the switching device, Fig. 3 Q2 are turned on at constant frequency. The duty cycles of is modified by replacing the boost switch (Q b) with the pro- Q1, Q2, are varied for load variation only and it is such that the posed active switching network as shown in Fig.1. input current is always discontinuous. During the ‘on’ period The objective of this paper is to present an active of the boost switches all three input ac phases become switching network suitable for three-phase ac to dc boost shorted through inductors Lia, Lib, Lic, the six rectifier diodes converter (Fig. 1) so that the current stresses of the switching and the active network. Consequently the three input element can be reduced substantially. The resulting currents Iia, Iib and Iic, begin simultaneously to increase at a advantages include sinusoidal input current at unity power rate proportional to the instantaneous values of their factor, higher switching frequencies and better efficiency. respective phase voltages. Moreover the specific peak current The principles of operation of the proposed converter are values during each ‘on’ interval are proportional to the discussed in the next section. average values of their input phase voltages during the same ‘on’ interval. Since each of these voltage average values varies II. PRINCIPLES OF OPERATION sinusoidally the input current peaks also vary sinusoidally. Moreover since the current pulses always begin at zero, it A. Proposed Active Network means that their average values also vary sinusoidally. The proposed active switching network consists of a pair Consequently all three input ac currents consist of the of series connected switch and diode and a capacitor (Cs,) fundamental (60 Hz) component and a band of high frequency connected as shown in fig. 1 Q1 and Q2 are turned ‘on’ and unwanted components centered around the switching ‘off ‘simultaneously and the operation of the network is as frequency (fs) of the boost switch. Since this frequency (fs) follows. Considering the instant at time to when Q1 and Q2 are can be in the order of several tens of kHz, filtering out of the ‘off’ the current, Ib, flowing through the active switching unwanted input current harmonics becomes a relatively easy network is zero and the capacitor, Cs , is charged to Vl with a task. From Fig. 6 it is also seen that input power control (or polarity shown in Fig. 1. During this period Idc equal to Ib2. output voltage regulation) can be achieved through pulse Turning-on Q1 and Q2 at t1 (Fig. 4) causes the capacitor Cs width modulation of the boost switch ‘on’ interval at constant now charged at Vl to discharge through the boost inductors frequency (fs). Incidently fs can be easily locked to the mains causing the current to flow through Q1,Cs, and Q2, thus 60 Hz frequency to avoid ‘beat frequency’ effects in the input limiting the rate of rise of current during turn-on. This currents. Finally, under the operating conditions described operation continues until (t2) the capacitor is discharged here the ‘displacement input power factor’ cos completely to zero. At the end of the discharge period (t2) D7 (Ô1) before filtering is unity. Consequently, the overall input and D8 start conduction and the current flowing through power factor (before filter -ing) becomes equal to the ‘harmonic Q1 flows through D7 and the current flowing through D8 input power factor’ and it is given by, flows through Q2 i.e. The current flowing through Qb in Fig. 3 is now being shared by the two parallel conducting paths and making the voltage across Cs zero. When the transistors (Q1, and Q2) are being turned-off at t3 the current flowing through Q1 and Q2 now starts flowing through D8, Cs , and D7 thus causing the voltage across Q1 and Q2 zero during turn- off. Diodes D7and D8 cease conduction when the capacitor voltage becomes equal to Vl and diode Db starts conduction at t4. During the next cycle similar condition will reappear for Where Iia,nth is the Fourier component of the nth harmonic Q1 and Q2. component of current Iia. Cos Ô1is the displacement factor. B. Three-phase AC-DC Converter It is noted that the current harmonics associated with this power factor can be suppressed by a relatively small input The principle of operation of the three-phase ac-dc capacitor (Cia) and inductor (L il ) because of their high converter has been presented in [1] and is repeated here for frequencies. There are the overall input power factor after ready reference. The proposed three-phase ac to dc converter filtering (i.e. at the ac source) is very close to unity. (Fig. 1) consists of two main power conversion stages. The first stage is a three-phase ac to dc rectifier consisting of an III. INPUT AND OUTPUT FILTER input filter, a boost inductor; a three-phase diode rectifier, an active power factor correction stage, and a dc link filter The design of input and output filter components has capacitor. The second stage can be modeled as any type of been presented in detail in [l] and the relevant expressions load requiring a regulated or unregulated dc bus such as are presented here. The value of the output filter capacitor is © 2012 ACEEE 21 DOI: 01.IJEPE.03.01. 518
  • 3. ACEEE Int. J. on Electrical and Power Engineering, Vol. 03, No. 01, Feb 2012 given by on. Moreover, the advantage of the proposed active network is that it can maintain a zero voltage switching over the entire range of the duty cycle of the operation. Consequently, boost stage can be used directly to control the dc bus voltage by varying the duty cycle at constant switching frequency. The resulting advantages include higher switching frequencies, and better efficiency. Finally the operation of the proposed The values of the input filter components are given by [1] active switching network has been verified experimentally on a prototype three-phase ac to dc converter. REFERENCES 1. A.R. Prasad, P.D. Ziogas, and S. Manias, “An active power factor correction technique for three-phase diode rectifiers “IEEE Trans. on Power Electronics, January 1991. 2. M.J. Kocher and R.L. Steigerwald, “An AC to DC converter with high quality input wave forms,” IEEE Trans. Ind. Appl., Evaluation of (6) shows that size of the filter components is a Vol. IA-19, NO. 4, July/Aug. 1983, pp. 586-599. function of the switching frequency (fs). The size of the filter 3. W.P. Marple, “Low distortion three-phase power regulator,” components becomes smaller and smaller for higher switching IBM technical disclosure bulletin,” Vol. 22, No. 3, Aug. 1979, frequency. Consequently all the harmonics of the input current pp. 970-97 1. (Ii1) becomes smaller and smaller and the input power factor 4. Dan Gauger et al, “A three-phase off line switching power is nearly unity. supply with unity power factor and low TIF,” in Conf. Rec. 1986 IEEE INTELEC, pp. 115-121. CONCLUSIONS 5. L. Salazar and P.D. Ziogas, “A novel zero voltage switching It has been shown that application of the proposed active PWM DC-DC converter for medium power applications,” in switching network (Fig. 1) in three-phase ac to dc boost Conf. Rec. 1991 APEC supplement. converter yields zero switching losses while maintaining a 6. S. Manias, A.R. Prasad, and P.D. Ziogas, “Three-phase unity input power factor- Active network capacitor, Cs, diodes inductor fed SMR converter with high frequency isolation D7 and D8 maintain a zero voltage during turn-off of Q1 and Q2 high power density and improved power factor,” IEE Capacitor, Cs discharges through the boost inductors of the proceedings, Vol. 134, Pt. B, NO. 4, July 1987, pp. 183-191. circuits thus limiting the rate Of rise of current during turn- © 2012 ACEEE 22 DOI: 01.IJEPE.03.01.518