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Six Sigma Overview Lynn Cavanaugh, Black Belt September 2005
Sigma as a Measure ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Six Sigma
Six Sigma as a Goal Examples of what Six Sigma means in business
Deployment ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Six Sigma Methods ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Methodology Integration The matrix below defines how various methodologies align
Process Design Flow Recognize Define Measure Analyze Improve Control
DMAIC Cycle - Define ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Definition Stage Activities ,[object Object],[object Object],[object Object],[object Object],[object Object]
SIPOC ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Example - SIPOC ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
DMAIC Cycle - Measure ,[object Object],[object Object],[object Object],[object Object],[object Object]
Measure Stage Activities ,[object Object],[object Object],[object Object],[object Object],[object Object]
Input – Process – Output Measures ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Review Y and X Measures
Process Measurement Example Delivery Time in Days Critical Customer Requirement = 9.4 days Defects:  Service unacceptable to customer Number Orders Filled  Variation in results 1  2  3  4  5  6  7  8  9  10  11  12
DMAIC Cycle - Analyze ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Analysis Stage Activities ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Process Analysis ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Look for points in the process  where work may be disrupted or delayed,  or where defects may be created.
Analyze Current Process Use symbols and colors to help you analyze the current state
DMAIC Cycle - Improve ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Improve Stage Activities ,[object Object],[object Object],[object Object],[object Object],[object Object]
Generate and Select Solutions
FMEA ,[object Object],[object Object],[object Object],[object Object],[object Object]
Example - FMEA
DMAIC Cycle - Control ,[object Object],[object Object],[object Object],[object Object]
Control Stage Activities ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Control Plan Control Plan = FMEA + Monitoring + Response From Improve Phase New! Dashboard/Control Chart VOC Systems
Summary ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
DMAIC Cycle
Closing ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

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QM-029-Six Sigma Overview