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INTEGRATINGINTEGRATING
CONSTRUCTABLITYCONSTRUCTABLITY
WITH QMS & JITWITH QMS & JIT
helpdesk@construction-productivity.co.uk
htt://www.construction-productivity.
INTEGRATING CONSTRUCTABLITYINTEGRATING CONSTRUCTABLITY
WITH QMS & JITWITH QMS & JIT
IMPLEMENTING PROJECTIMPLEMENTING PROJECT
CONSTRUCTABILITYCONSTRUCTABILITY
Constructability is the integration of
expertise into all phases of the project.
For Improving factors such as:
Cost
Schedule
Quality
Profitability
Safety
Customer satisfaction
and overall objectives.
IMPLEMENTING PROJECTIMPLEMENTING PROJECT
CONSTRUCTABILITYCONSTRUCTABILITY
The proper use of the knowledge gained
by participants such as:
Managers
Designers/Production Managers
Site shop floor and on site workers
Other contributors
Learning from their past experience
increases the level of productivity and
overall success.
IMPLEMENTING PROJECTIMPLEMENTING PROJECT
CONSTRUCTABILITYCONSTRUCTABILITY
Constructability must be used at key
points in the project life cycle. This
includes:
in the planning phase;
early in the design phase;
prior to the procurement phase;
prior to the mobilization phase for
construction.
IMPLEMENTING PROJECTIMPLEMENTING PROJECT
CONSTRUCTABILITYCONSTRUCTABILITY
Constructability process considers a
detailed review of:
Design drawings;
Models;
Specifications;
and construction processes.
IMPLEMENTING PROJECTIMPLEMENTING PROJECT
CONSTRUCTABILITYCONSTRUCTABILITY
The purpose of the constructability review
is to identify the following items:
• Design errors (both material selection or
dimensions)
• Un clear specifications
• Unnecessary work
• Complexity that does not serve the
project objectives
IMPLEMENTING PROJECTIMPLEMENTING PROJECT
CONSTRUCTABILITYCONSTRUCTABILITY
• Project features-difficult and very
costly to construct.
• Project complexity- that exceed the
capability of industry to properly
build.
• Project features that are difficult to
interpret and will be hard to
accurately bid.
QUALITY MANAGEMENT SYSTEM(QMS)QUALITY MANAGEMENT SYSTEM(QMS)
Steps to take:
 Identify the processes needed for the
Quality Management System
 Its application in the organization
 Its customers
 Determine the sequence and interaction
of these processes
 Determine the criteria and methods
required to ensure that the operation
runs well
QUALITY MANAGEMENT SYSTEM(QMS)QUALITY MANAGEMENT SYSTEM(QMS)
Determine the criteria and methods
required to ensure that controls of these
processes are effective.
Ensure that the necessary resources,
information necessary to support the
operation are in place.
Make sure monitoring of these processes
will be provided.
Set up systems to monitor measure and
analyse the processes.
QUALITY MANAGEMENT SYSTEM(QMS)QUALITY MANAGEMENT SYSTEM(QMS)
Total Quality Management
QUALITY MANAGEMENT SYSTEM(QMS)QUALITY MANAGEMENT SYSTEM(QMS)
The construction industry has embraced
the ISO 9000 standard since its inception.
The QMS has become the benchmark for
successful construction companies.
The QMS has also become the
benchmarking for successful construction
companies worldwide.
QUALITY MANAGEMENT SYSTEM(QMS)QUALITY MANAGEMENT SYSTEM(QMS)
QMS has helped many companies to
structure their management and
processes to consistently meet the
client’s requirements.
QUALITY MANAGEMENT SYSTEM(QMS)QUALITY MANAGEMENT SYSTEM(QMS)
The eight Quality Management Principles
stated in ISO 9000:2000 and ISO
9004:2000 provide the basis for the
performance improvement.
Focusing on the Customer to increase
revenue and market share.
 Choose Effective Leaders to motivate
the organization towards achieving
organisational goals. 
QUALITY MANAGEMENT SYSTEM(QMS)QUALITY MANAGEMENT SYSTEM(QMS)
 Involving People to become:
1.Innovative
2.Creative
3.Accountable
 Understanding Processes. This will help
to define activities necessary to obtain a
desirable result.
 Valuing a Systems Approach-Structuring a
system to achieve the organisation's
objectives in the most effective and
efficient way. 
Wheel of QMSWheel of QMS
QUALITY MANAGEMENT SYSTEM(QMS)QUALITY MANAGEMENT SYSTEM(QMS)
JIT & Quality Management SystemsJIT & Quality Management Systems
The existing quality management systems
-ISO 9000 should include JIT.
It is practical to integrate ISO 9000 (20
clauses) with the 7 JIT concepts
Successful firms are using 7 concepts of
JIT with ISO 9000 quality management
systems in order to improve their
productivity.
JIT & Quality Management SystemsJIT & Quality Management Systems
To have high quality product and high
productivity is a challenging task for
project management team.
All large construction companies have
already established quality management
systems within their organisation to meet
ISO 9000 requirements.
Some companies are implementing the
concepts of JIT and ISO 9000 separately.
JIT & Quality Management SystemsJIT & Quality Management Systems
Both ISO 9000 and JIT objectives are:
1) high productivity
2) perfect product each time and every
time.
ISO has no any clause related to project
time.
 It is a tool for productivity improvement.
JIT & Quality ManagementJIT & Quality Management
Systems-waste reductionSystems-waste reduction
Quality and productivity are inter-
related.
High quality product will eliminate repeat
work and increases productivity.
Overproduction
Long waiting times
Poor transportation schedules
JIT & Quality Management SystemsJIT & Quality Management Systems
Processing failures
High inventories
Excessive movement of materials on
site
Poor workmanship
Defective products
JIT & Quality Management SystemsJIT & Quality Management Systems
INTEGRATING CONSTRUCTABLITYINTEGRATING CONSTRUCTABLITY
WITH QMS & JITWITH QMS & JIT
Cost savings derive from:
Fewer delays.
Fewer disruptions.
Shortened duration of activities.
Less work at higher elevations.
Less material required.
Decreased likelihood of labour conflicts.
INTEGRATING CONSTRUCTABLITYINTEGRATING CONSTRUCTABLITY
WITH QMS & JITWITH QMS & JIT
One must initially invest to earn the cost
savings from better constructability, such
as:
More effort for design and procurement.
More communication among builders,
designers, and the client.
More communication among supply
chain(including customers)
INTEGRATING CONSTRUCTABLITYINTEGRATING CONSTRUCTABLITY
WITH QMS & JITWITH QMS & JIT
Improve constructability reduces
costs by:
Mitigating the effects of adverse site
conditions.
Implementing better design, better
buildings.
Advance technologies.
INTEGRATING CONSTRUCTABLITYINTEGRATING CONSTRUCTABLITY
WITH QMS & JITWITH QMS & JIT
Offering assembly-line conditions.
Accelerating the schedule by decoupling
sequential workface activities.
Reducing the number of workers and
costlier skills.
Better constructability methods can
include:
• Prefabrication.
• Economies and quality via manufacturing
process.
INTEGRATING CONSTRUCTABLITYINTEGRATING CONSTRUCTABLITY
WITH QMS & JITWITH QMS & JIT
• Preassembly-Join components into
subunit at the factory.
• Under more advance and better-
controlled location.
• Modularization-Assembly operations
create the largest unit logistically possible.
• Contains all components of final state.

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039 integrating constructability-short

  • 1. INTEGRATINGINTEGRATING CONSTRUCTABLITYCONSTRUCTABLITY WITH QMS & JITWITH QMS & JIT helpdesk@construction-productivity.co.uk htt://www.construction-productivity.
  • 3. IMPLEMENTING PROJECTIMPLEMENTING PROJECT CONSTRUCTABILITYCONSTRUCTABILITY Constructability is the integration of expertise into all phases of the project. For Improving factors such as: Cost Schedule Quality Profitability Safety Customer satisfaction and overall objectives.
  • 4. IMPLEMENTING PROJECTIMPLEMENTING PROJECT CONSTRUCTABILITYCONSTRUCTABILITY The proper use of the knowledge gained by participants such as: Managers Designers/Production Managers Site shop floor and on site workers Other contributors Learning from their past experience increases the level of productivity and overall success.
  • 5. IMPLEMENTING PROJECTIMPLEMENTING PROJECT CONSTRUCTABILITYCONSTRUCTABILITY Constructability must be used at key points in the project life cycle. This includes: in the planning phase; early in the design phase; prior to the procurement phase; prior to the mobilization phase for construction.
  • 6. IMPLEMENTING PROJECTIMPLEMENTING PROJECT CONSTRUCTABILITYCONSTRUCTABILITY Constructability process considers a detailed review of: Design drawings; Models; Specifications; and construction processes.
  • 7. IMPLEMENTING PROJECTIMPLEMENTING PROJECT CONSTRUCTABILITYCONSTRUCTABILITY The purpose of the constructability review is to identify the following items: • Design errors (both material selection or dimensions) • Un clear specifications • Unnecessary work • Complexity that does not serve the project objectives
  • 8. IMPLEMENTING PROJECTIMPLEMENTING PROJECT CONSTRUCTABILITYCONSTRUCTABILITY • Project features-difficult and very costly to construct. • Project complexity- that exceed the capability of industry to properly build. • Project features that are difficult to interpret and will be hard to accurately bid.
  • 9. QUALITY MANAGEMENT SYSTEM(QMS)QUALITY MANAGEMENT SYSTEM(QMS) Steps to take:  Identify the processes needed for the Quality Management System  Its application in the organization  Its customers  Determine the sequence and interaction of these processes  Determine the criteria and methods required to ensure that the operation runs well
  • 10. QUALITY MANAGEMENT SYSTEM(QMS)QUALITY MANAGEMENT SYSTEM(QMS) Determine the criteria and methods required to ensure that controls of these processes are effective. Ensure that the necessary resources, information necessary to support the operation are in place. Make sure monitoring of these processes will be provided. Set up systems to monitor measure and analyse the processes.
  • 11. QUALITY MANAGEMENT SYSTEM(QMS)QUALITY MANAGEMENT SYSTEM(QMS) Total Quality Management
  • 12. QUALITY MANAGEMENT SYSTEM(QMS)QUALITY MANAGEMENT SYSTEM(QMS) The construction industry has embraced the ISO 9000 standard since its inception. The QMS has become the benchmark for successful construction companies. The QMS has also become the benchmarking for successful construction companies worldwide.
  • 13. QUALITY MANAGEMENT SYSTEM(QMS)QUALITY MANAGEMENT SYSTEM(QMS) QMS has helped many companies to structure their management and processes to consistently meet the client’s requirements.
  • 14. QUALITY MANAGEMENT SYSTEM(QMS)QUALITY MANAGEMENT SYSTEM(QMS) The eight Quality Management Principles stated in ISO 9000:2000 and ISO 9004:2000 provide the basis for the performance improvement. Focusing on the Customer to increase revenue and market share.  Choose Effective Leaders to motivate the organization towards achieving organisational goals. 
  • 15. QUALITY MANAGEMENT SYSTEM(QMS)QUALITY MANAGEMENT SYSTEM(QMS)  Involving People to become: 1.Innovative 2.Creative 3.Accountable  Understanding Processes. This will help to define activities necessary to obtain a desirable result.  Valuing a Systems Approach-Structuring a system to achieve the organisation's objectives in the most effective and efficient way. 
  • 17. QUALITY MANAGEMENT SYSTEM(QMS)QUALITY MANAGEMENT SYSTEM(QMS)
  • 18. JIT & Quality Management SystemsJIT & Quality Management Systems The existing quality management systems -ISO 9000 should include JIT. It is practical to integrate ISO 9000 (20 clauses) with the 7 JIT concepts Successful firms are using 7 concepts of JIT with ISO 9000 quality management systems in order to improve their productivity.
  • 19. JIT & Quality Management SystemsJIT & Quality Management Systems To have high quality product and high productivity is a challenging task for project management team. All large construction companies have already established quality management systems within their organisation to meet ISO 9000 requirements. Some companies are implementing the concepts of JIT and ISO 9000 separately.
  • 20. JIT & Quality Management SystemsJIT & Quality Management Systems Both ISO 9000 and JIT objectives are: 1) high productivity 2) perfect product each time and every time. ISO has no any clause related to project time.  It is a tool for productivity improvement.
  • 21. JIT & Quality ManagementJIT & Quality Management Systems-waste reductionSystems-waste reduction Quality and productivity are inter- related. High quality product will eliminate repeat work and increases productivity. Overproduction Long waiting times Poor transportation schedules
  • 22. JIT & Quality Management SystemsJIT & Quality Management Systems Processing failures High inventories Excessive movement of materials on site Poor workmanship Defective products
  • 23. JIT & Quality Management SystemsJIT & Quality Management Systems
  • 24.
  • 25. INTEGRATING CONSTRUCTABLITYINTEGRATING CONSTRUCTABLITY WITH QMS & JITWITH QMS & JIT Cost savings derive from: Fewer delays. Fewer disruptions. Shortened duration of activities. Less work at higher elevations. Less material required. Decreased likelihood of labour conflicts.
  • 26. INTEGRATING CONSTRUCTABLITYINTEGRATING CONSTRUCTABLITY WITH QMS & JITWITH QMS & JIT One must initially invest to earn the cost savings from better constructability, such as: More effort for design and procurement. More communication among builders, designers, and the client. More communication among supply chain(including customers)
  • 27. INTEGRATING CONSTRUCTABLITYINTEGRATING CONSTRUCTABLITY WITH QMS & JITWITH QMS & JIT Improve constructability reduces costs by: Mitigating the effects of adverse site conditions. Implementing better design, better buildings. Advance technologies.
  • 28. INTEGRATING CONSTRUCTABLITYINTEGRATING CONSTRUCTABLITY WITH QMS & JITWITH QMS & JIT Offering assembly-line conditions. Accelerating the schedule by decoupling sequential workface activities. Reducing the number of workers and costlier skills. Better constructability methods can include: • Prefabrication. • Economies and quality via manufacturing process.
  • 29. INTEGRATING CONSTRUCTABLITYINTEGRATING CONSTRUCTABLITY WITH QMS & JITWITH QMS & JIT • Preassembly-Join components into subunit at the factory. • Under more advance and better- controlled location. • Modularization-Assembly operations create the largest unit logistically possible. • Contains all components of final state.