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QUALITY MANAGEMENT
IN CONSTRUCTION PROJECTS
Basic elements of quality

    1. Quality characteristics
    2. Quality of design
    3. Quality conformance
1.    Quality characteristics


• Dimension, strength, colour, temperature, and
  for concrete - slump, size of aggregates, water
  cement ratio, surface finish, compressive
  strength, etc.
2.    Quality of design

• Desired standards for the characteristics
  that define a product and also the
  tolerances for acceptable variations from
  the standard
• If very high standards of quality and stiff
  tolerances are set, this will increase the
  cost of the project.
3.   Quality conformance
It is affected by
1. The field construction methods – skill of the
     workers, the efficiencies of the tools and
     equipment used and the quality of the
     materials.
2. Supervision enforced and the managerial
     controls applied to direct the working crew to
     conform to the plans and specifications
3. Inspection and quality control procedures that
     are applied.
Requirements            Criteria for          Engineering &    Technical
of the owner            design                design process   specifications




Site construction
methods
                                       Degree of                       Quality of
Supervision & control                  conformance to                  constructed
                                       specifications                  structure

inspection
Organisation for quality control
Construction Manager is qualified to provide:

 • The CM will provide Quality Assurance and monitor
   the day-by-day construction quality control
   activities performed by construction contractors to
   verify compliance with the contract plans and
   specifications.
 • The CM will also manage, coordinate, and
   administer all QC/QA activities and requirements,
   including those of subcontractors.
• Construction contractors are responsible for the
  quality control of their constructed work product as
  well as the necessary inspections and tests required
  to ensure that their work complies with the contract
  documents.
Site Manager monitors and works to approve each
   contractor’s quality, and progress reports to ensure that
   the project is meeting the contract requirements.
The SM will manage the field implementation of the
   Construction Quality Assurance Plan at the project sites
   under control of the senior field engineer (FE) and the
   Construction QA Officer.
Construction Quality Assurance Officer
• The CQAO reports directly to the CM.
Field Engineer
• The FE reviews QC and QA testing documentation with
  contractors, engineers, and inspectors.
• The FE also reviews the plans and specifications and
  estimates the type and number of QA tests that should
  be accomplished for each activity.
• The FE meets with third-party testing and inspection
  firms to review test requirements and coordinate testing
  and inspection services.
INSPECTION AND VERIFICATION ACTIVITIES
• Quality control plans will cover the type, test standard,
  frequency, control requirements, and assigned
  responsibility for inspections and tests.
• The CM will review and approve these plans
• Contractors shall perform the inspections and tests as
  prescribed in the technical specifications
• QA inspection and testing will be used to verify
  the adequacy and effectiveness of the contractor
  QC program.
• The QA inspection and testing frequency will be at
  the discretion of the CQAO based on results of QC
  tests, evaluation of daily reports, audits of the QC
  program and verification testing conducted by the
  CM and owner’s third party testing firm.
Inspection and Testing Plan
• Materials qualification testing will be done prior
  to construction to verify that the materials comply
  with requirements of the specifications.
• The contractor will obtain representative samples
  of the materials designated at the proposed
  source of the materials.
• Test samples will be sent by the contractor to the
  Testing Laboratory.
• For soils, sampling and analysis will be performed
  by the contractor on the onsite borrow material
  source.
Sampling
• This is the process of determining the quality of a large
  group by examining a part of the group that is
  representative of the whole group.
• If the size of the sample is large, the reliability of the
  information obtained is more, but cost of inspection
  increases.
Reliability = 100 – No. of defective units x 100
                        No. of units tested
Mean        =           x    = x1 + x2 + x3 +………..+ xn
                                            N

Standard deviation

            =            ∑( x – x )2
        q




                 ^
                             N–1
                     q




        V =                  x 100
                     X
• Smaller the standard deviation higher is the
  degree of conformity.
• standard deviation is an absolute measure of
  dispersion but coefficient of variation is a
  relative measure of dispersion. It is used
  when the variability of 2 or more groups are
  to be compared.
• If the variation is less means more consistent
  and homogeneous is the (eg.)concrete mix.
Follow-Up Inspection
The contractor and the CM perform follow-up
  inspections daily.
• Ensure continuing compliance with Contract
  requirements.
• Ensure continuing compliance with control testing
  until completion of particular feature of work.
• The CM inspection staff records follow-up
  inspections in their daily inspection report.
• Conduct final follow-up inspections and correct test
  deficiencies prior to the addition of new features of
  work.
DOCUMENTATION
•   Project documents will be managed through a combination
    of a secure document filing and storage system and a
    computerized document tracking system.
•   Sufficient records shall be prepared and maintained as work
    is performed to furnish documentary evidence of the
    quality of construction and laboratory analysis and of
    activities affecting quality.
•    Each contractor QC technician shall maintain a daily log of
    all inspections performed for both contractor and
    subcontractor operations on a form acceptable to the CM.
•   The Daily Inspection and Daily Test reports shall be signed
    by the responsible QC technician and the QCM.
•   The CM shall be provided at least one copy of each daily
    inspection and test report on the work day following the
    day of record.
DAILY CONSTRUCTION REPORT
• A daily construction report will be prepared and signed by
   each FE and FI.
• The report will include a summary of the contractor’s daily
   construction activities.
• Supporting inspection data sheets will be attached to the
   daily report where needed.
the daily construction report will include the following
   information:
1. Date, project name, location, and other identification
2. Description of weather conditions, including temperature,
   cloud cover, and precipitation
3. Reports on any meetings held and their results
4. Record of visitors to site
5. Locations of construction underway during that day
6. Equipment and personnel working in each activity,
   including subcontractors
7. Descriptions of work being inspected
8. Decisions made regarding approval of units of
   material or of work, and corrective actions to be
   taken
9. Description of problems or delays and resolution
10. Communications with contractor staff
11. Construction activities completed and/or in
   progress
12. Progress photos, where applicable
13. Signature of the report preparer
INSPECTION AND TESTING REPORT


1. Description or title of the inspection activity
2. Location of the inspection activity or location
   from which the sample was obtained
3. Recorded observation or test data
4. Results of the inspection activity
5. Personnel involved in the inspection activity
6. Signature of the inspector
Quality control circles
• In addition to the quality control team, quality
  control circle, which is a small group formed
  voluntarily within the organisation.
• Employees from all hierarchal levels meet to
  discuss the problems and find solutions.
Planning of construction projects
Principles of planning
• The plan should form a basis for project
  monitoring and control
• It should be flexible
• It should be realistic
• It should be comprehensive
roles of planning
•   Initial screening
•   Designing
•   Tendering
•   Constructing
•   commissioning
advantages of planning
• When the contractor prepares the network
  schedule, he studies the work properly.
• A detailed programme in conjunction with
  cost control can prevent the loss of money.
• Planning lays down a preconceived
  programme not only for the whole project but
  also for the various stages of work.
stages of planning
• Preplanning
• Detailed planning
• Monitoring and control
types of plans
•   Standing plan
•   Single use plan
•   Strategic plan
•   Administrative plan
Standing plan

• Plans which are used repeatedly and include
  the management’s policies, procedures and
  rules.
Single use plan
• Used for single purpose
• Designed to accomplish specific objective
  within a relatively short period of time
Strategic plan
• Concerned with broad matters that affect the
  development of an organisation
• The factors being economic, technological and
  environmental
• Emphasis is given to predicting the future
  behaviour of external variables and
  formulation of alternative types of action in
  the light of the expected events
Administrative plan

• Less subjective than strategic plan
• Focuses on how to accomplish the objective of
  the project or the organisation
• Concerned with factors within the control of
  the organisation
Agencies involved in planning
• Owner
• Builder/contractor

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Quality management

  • 2. Basic elements of quality 1. Quality characteristics 2. Quality of design 3. Quality conformance
  • 3. 1. Quality characteristics • Dimension, strength, colour, temperature, and for concrete - slump, size of aggregates, water cement ratio, surface finish, compressive strength, etc.
  • 4. 2. Quality of design • Desired standards for the characteristics that define a product and also the tolerances for acceptable variations from the standard • If very high standards of quality and stiff tolerances are set, this will increase the cost of the project.
  • 5. 3. Quality conformance It is affected by 1. The field construction methods – skill of the workers, the efficiencies of the tools and equipment used and the quality of the materials. 2. Supervision enforced and the managerial controls applied to direct the working crew to conform to the plans and specifications 3. Inspection and quality control procedures that are applied.
  • 6. Requirements Criteria for Engineering & Technical of the owner design design process specifications Site construction methods Degree of Quality of Supervision & control conformance to constructed specifications structure inspection
  • 8. Construction Manager is qualified to provide: • The CM will provide Quality Assurance and monitor the day-by-day construction quality control activities performed by construction contractors to verify compliance with the contract plans and specifications. • The CM will also manage, coordinate, and administer all QC/QA activities and requirements, including those of subcontractors.
  • 9. • Construction contractors are responsible for the quality control of their constructed work product as well as the necessary inspections and tests required to ensure that their work complies with the contract documents.
  • 10. Site Manager monitors and works to approve each contractor’s quality, and progress reports to ensure that the project is meeting the contract requirements. The SM will manage the field implementation of the Construction Quality Assurance Plan at the project sites under control of the senior field engineer (FE) and the Construction QA Officer.
  • 11. Construction Quality Assurance Officer • The CQAO reports directly to the CM.
  • 12. Field Engineer • The FE reviews QC and QA testing documentation with contractors, engineers, and inspectors. • The FE also reviews the plans and specifications and estimates the type and number of QA tests that should be accomplished for each activity. • The FE meets with third-party testing and inspection firms to review test requirements and coordinate testing and inspection services.
  • 13.
  • 14. INSPECTION AND VERIFICATION ACTIVITIES • Quality control plans will cover the type, test standard, frequency, control requirements, and assigned responsibility for inspections and tests. • The CM will review and approve these plans • Contractors shall perform the inspections and tests as prescribed in the technical specifications
  • 15. • QA inspection and testing will be used to verify the adequacy and effectiveness of the contractor QC program. • The QA inspection and testing frequency will be at the discretion of the CQAO based on results of QC tests, evaluation of daily reports, audits of the QC program and verification testing conducted by the CM and owner’s third party testing firm.
  • 16. Inspection and Testing Plan • Materials qualification testing will be done prior to construction to verify that the materials comply with requirements of the specifications. • The contractor will obtain representative samples of the materials designated at the proposed source of the materials. • Test samples will be sent by the contractor to the Testing Laboratory. • For soils, sampling and analysis will be performed by the contractor on the onsite borrow material source.
  • 17. Sampling • This is the process of determining the quality of a large group by examining a part of the group that is representative of the whole group. • If the size of the sample is large, the reliability of the information obtained is more, but cost of inspection increases. Reliability = 100 – No. of defective units x 100 No. of units tested
  • 18. Mean = x = x1 + x2 + x3 +………..+ xn N Standard deviation = ∑( x – x )2 q ^ N–1 q V = x 100 X
  • 19. • Smaller the standard deviation higher is the degree of conformity. • standard deviation is an absolute measure of dispersion but coefficient of variation is a relative measure of dispersion. It is used when the variability of 2 or more groups are to be compared. • If the variation is less means more consistent and homogeneous is the (eg.)concrete mix.
  • 20. Follow-Up Inspection The contractor and the CM perform follow-up inspections daily. • Ensure continuing compliance with Contract requirements. • Ensure continuing compliance with control testing until completion of particular feature of work. • The CM inspection staff records follow-up inspections in their daily inspection report. • Conduct final follow-up inspections and correct test deficiencies prior to the addition of new features of work.
  • 21. DOCUMENTATION • Project documents will be managed through a combination of a secure document filing and storage system and a computerized document tracking system. • Sufficient records shall be prepared and maintained as work is performed to furnish documentary evidence of the quality of construction and laboratory analysis and of activities affecting quality. • Each contractor QC technician shall maintain a daily log of all inspections performed for both contractor and subcontractor operations on a form acceptable to the CM. • The Daily Inspection and Daily Test reports shall be signed by the responsible QC technician and the QCM. • The CM shall be provided at least one copy of each daily inspection and test report on the work day following the day of record.
  • 22. DAILY CONSTRUCTION REPORT • A daily construction report will be prepared and signed by each FE and FI. • The report will include a summary of the contractor’s daily construction activities. • Supporting inspection data sheets will be attached to the daily report where needed. the daily construction report will include the following information: 1. Date, project name, location, and other identification 2. Description of weather conditions, including temperature, cloud cover, and precipitation 3. Reports on any meetings held and their results 4. Record of visitors to site
  • 23. 5. Locations of construction underway during that day 6. Equipment and personnel working in each activity, including subcontractors 7. Descriptions of work being inspected 8. Decisions made regarding approval of units of material or of work, and corrective actions to be taken 9. Description of problems or delays and resolution 10. Communications with contractor staff 11. Construction activities completed and/or in progress 12. Progress photos, where applicable 13. Signature of the report preparer
  • 24. INSPECTION AND TESTING REPORT 1. Description or title of the inspection activity 2. Location of the inspection activity or location from which the sample was obtained 3. Recorded observation or test data 4. Results of the inspection activity 5. Personnel involved in the inspection activity 6. Signature of the inspector
  • 25. Quality control circles • In addition to the quality control team, quality control circle, which is a small group formed voluntarily within the organisation. • Employees from all hierarchal levels meet to discuss the problems and find solutions.
  • 27. Principles of planning • The plan should form a basis for project monitoring and control • It should be flexible • It should be realistic • It should be comprehensive
  • 28. roles of planning • Initial screening • Designing • Tendering • Constructing • commissioning
  • 29. advantages of planning • When the contractor prepares the network schedule, he studies the work properly. • A detailed programme in conjunction with cost control can prevent the loss of money. • Planning lays down a preconceived programme not only for the whole project but also for the various stages of work.
  • 30. stages of planning • Preplanning • Detailed planning • Monitoring and control
  • 31. types of plans • Standing plan • Single use plan • Strategic plan • Administrative plan
  • 32. Standing plan • Plans which are used repeatedly and include the management’s policies, procedures and rules.
  • 33. Single use plan • Used for single purpose • Designed to accomplish specific objective within a relatively short period of time
  • 34. Strategic plan • Concerned with broad matters that affect the development of an organisation • The factors being economic, technological and environmental • Emphasis is given to predicting the future behaviour of external variables and formulation of alternative types of action in the light of the expected events
  • 35. Administrative plan • Less subjective than strategic plan • Focuses on how to accomplish the objective of the project or the organisation • Concerned with factors within the control of the organisation
  • 36. Agencies involved in planning • Owner • Builder/contractor