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Developing Sustainable Packaging using NX John Manderfield Director of Creative Design Consolidated Container Company [email_address]
Agenda ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Agenda ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
What is “Sustainable” Packaging? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
How Does Consolidated Container Contribute? ,[object Object],[object Object]
My Role ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Thinking…Inside the Box
Recognizing a Need for Efficiency ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Packaging Optimization Program (POP) Approach  ,[object Object],[object Object],[object Object]
New 22oz Trigger Design Optimized with POP ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Using POP to optimize the design
POP Inputs: Bottle & ShipCase ,[object Object]
POP Inputs: Pallet
POP Solution: Graphics
POP Solution: Data
POP Solution ,[object Object],[object Object],[object Object]
Sustainable Design Goal Setting ,[object Object],[object Object],[object Object],19.84 (too small) Volume (oz) 105 Cases 0% 22oz &32 Trigger Start Part EFFICIENCY GAIN FLEX? TO FROM
Bottle  Start Part
 
 
 
 
 
 
 
 
 
 
 
Progression Bottle Optimization
 
 
 
 
 
 
 
 
Sustainable Design Goal Setting ,[object Object],[object Object],[object Object],22 & 32 22 & 32 22 (32 won’t fit) 22 & 32 19.84 (too small) Volume (oz) 14% 120 n/a 2.35” 2.44” Depth 125 125 125 105 Cases 20% TARGET > 1.0” MAX Current Height 20% TARGET 3.65” 3.2” Width 20% NO 2.15” 2.44” Depth 0% 22oz Trigger Start Part EFFICIENCY GAIN FLEX? TO FROM
Sustainable Design Goal Setting Increase Width 3.2 to 3.65” Makes bottle larger Increase Height up to 1” Makes bottle larger Decrease Depth 2.44 to 2.15” Makes bottle smaller
POP Approach - Limitations ,[object Object],[object Object],[object Object],[object Object]
Wrap Up ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Exploration of Bottle Designs Rendered with Basic Shading
Exploration of Bottle Designs Rendered with Basic Shading
Exploration of Bottle Designs Rendered with NX True Shading <1 min & real time w/Shape Studio
Developing Sustainable Packaging using NX Thanks to: John Krzysik, Design Engineer, Consolidated Container For his support of this presentation
 

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John Manderfield - Using NX 6 for Sustainable Packaging

Editor's Notes

  1. The presentation will cover methods to use NX6 along with a packaging optimization program (POP) to drive more efficient use of packaging in shipping containers. Bottles are used as an example, but can easily apply to any consumer product or shippable good. The POP is a separate space fitting program which outputs a range of optimum dimensions, however the POP does not really know the true volume of the enclosed shape. This is where NX6 comes in: the range of dimensions are entered into expressions to drive each one to exact target volume. Some results work better than others, and one can make the best choice based on aesthetics and manufacturing concerns. The presentation will show some approaches both manual &amp; automated and will conclude with some Q &amp; A time to discuss and share how others may have solved similar issues.