4. Etching:
The bath consist of highly concentrated
acid solution of chrome and sufulric
acid.
Operate at the temperature between 50
°C and 70 °C.
Carried out around 1-10 min.
Organic solvent and solvated hydroxyl
ions to etch the surface of the part to
improve adhesion of a metal coating
with the part.
5. Neutralizing:
Rinsed in water and then put into a
neutralizer.
Materials such as sodium bisulfite that
are designed to eliminate excess
etchant from the parts and racks, usually
by chemical reduction.
Carried out around 1-10 min
6. Activation:
Used to activate the part using activation
bath.
Activation is done by seeding the
surface with a catalytically active metal,
usually from palladium.
Carried out around 3-5 min.
7. Acceleration:
Accelerator bath is typically mixture of
organic acid solution.
Carried out around 3-5min.
Function of this bath is to remove the
excess palladium nuclei which have
been deposited in the part to promote
quicker reaction initiation in the following
electroless deposition step.
CuSO4 + 2HCHO + 4NaOH → Cu + Na2SO4 + 2NaCOOH + 2H2O + H2
NiSO4 + 3NaPO2H2+ 3H2O → Ni + 3NaH2PO3 + H2SO4 + 2H2
8. Electroless plating:
To make electrically conductive to
electroplating.
Coated by Copper and Nickel by chemical
dipping process.
Nickel and Copper is applied over the
activated palladium layer.
Chromium can be easily electroplated on the
surface of the part.
Carried out around 3-5 min.
Bright Acid Copper has two main functions
(ductility & leveling) in the plating on plastic
line.
9. Electroplating:
Final stage in the
chrome plating process.
Chromium is coated on
the part which have
been plated in the
electroless plating.
Carried out around 3-5
min.
Hexa valent chromium
is the source chromium
and catalyst is used.
Most common catalyst
is sulfate and mixed
catalyst is used in some
special properties. Fig: Electroplating process