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ISSN 2349-8994 (Online)
Journal of
Thermal Engineering
& Applications
(JoTEA)
September–December 2016
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Journal of Thermal Engineering and Applications
ISSN: 2349-8994(online)
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It is my privilege to present the print version of the [Volume 3, Issue 3] of our Journal of Thermal
Engineering and Applications (JoTEA), 2016. The intension of JoTEA Journal is to create an
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STM JOURNALS
1. Assessment of Engine Performance with Perforated and Solid Fins
Prashant Sharma, Siddhartha Kosti 1
2. Thermal Analysis (Energy and Exergy) of Crystalline Silicon Solar Photovoltaic Module for Hazy Day
Ankit Singh, N.V. Saxena 8
3. Performance Evaluation of an Arbitrary Profiled Vertical Fin in Non Newtonian Medium
Ravi Kumar Sangewar 20
4. Influence of Process Parameters on Temperature Distribution and Micro Structure of
Friction Stir Welded Magnesium Alloy
Piyush Gulati, Dinesh Kumar Shukla, Gurpreet Singh Phull 27
5. Thermal Performance Analysis of a Solar Dryer-cum-Air Heater with Modified Absorber Surface
Harshita Badal, Ankita Badal, Usha Bajpai 34
ContentsJournal of Thermal Engineering and Applications
JoTEA (2016) 1-7 © STM Journals 2016. All Rights Reserved Page 1
Journal of Thermal Engineering and Applications
ISSN: 2349-8994(online)
Volume 3, Issue 3
www.stmjournals.com
Assessment of Engine Performance with Perforated
and Solid Fins
Prashant Sharma, Siddhartha Kosti*
Department of Mechanical Engineering, ShriRam College of Engineering and Management,
Banmore, Gwalior, Madhya Pradesh, India
Abstract
Fins increases the heat transfer from a heat generated device by increasing the surface area
of it. Fin with holes or perforated fins increases the surface area available for heat removal
but also increases the intensity of the air flow, which further increases the heat removal. A
two wheeler engine with fins having circular perforation has been designed in the present
work. ANSYS 16.0 has been utilized to solve present analysis. Al6063 and Nickel as a material
have been considered to see its effect on the heat transfer rate. Perforation has been done to
see its effect on the heat transfer. Results of perforated fin engine have been compared by
engine without perforated fins. Time-temperature cooling curve has been plotted and results
reveal that perforation increases the heat transfer. From the results it also been noticed that
Nickel shows larger heat transfer rate compared to Al6063. Weight analysis has also been
conducted in the present work. Engine having perforated fins weigh 1.0772 kg for Al6063 and
3.5507 kg for Nickel, but engine with solid fins weigh 1.0798 kg for Al6063 and 3.5593 for
Nickel, which reveals that engine made of Nickel weigh more than three times when compared
with engine made of Al6063.
Keywords: Fin arrays, Navier-Stokes, Nusselt number, Reynold number
INTRODUCTION
All most all the electronic devices today
generates large amount of heat, which needed
to be cool down. This heat can either be cool
by passive ways or by active ways. Fins, also
known as extended surface have been most
widely used active ways studied and adopted
for the cooling of these heat generated
systems. Perforations in the fins are the recent
topic of research nowadays.
Shaeri and Yaghoubi in 2009 [1] numerically
studied the fluid flow and turbulent
convection heat transfer from solid and
perforated fins array. They solved the
incompressible Navier-Stokes equation
considering air as a working fluid using k-ε
RNG turbulence model. They used SIMPLE
algorithm for solving the problem for Prandtl
number of 0.71 for air. Reynolds number was
the governing parameter of the flow problem
and has been varied from 2×104
to 4×104
.
They concluded that the flow is steady for
solid fin and fin with 1 perforation. They
found large average friction drag for fin with
perforation. Total drag is higher for solid fin
when compared with fin with perforation and
it increases with number of perforation. They
found larger fin effectiveness for perforated
fins and it increases with number of
perforation. They also concluded that the
perforated fins are lighter in weight.
Shaeri and Yaghoubi in 2009 [2] studied the
thermal performance of perforated fins in a
heat sink. Three-dimensional heat transfer
and fluid flow have been studied by solving
the incompressible Navier-stokes equation.
They adopted finite volume approach and
SIMPLE algorithm for solving the present
problem. To discretize the governing
equation they adopted second order upwind
scheme. They take Reynolds number as a
governing parameter whose range is 100–
350. They calculated effectiveness, friction
coefficient and thermal performance of the
fins with perforation and compared it with the
results of fin without perforation.
JoTEA (2016) 8-19 © STM Journals 2016. All Rights Reserved Page 8
Journal of Thermal Engineering and Applications
ISSN: 2349-8994(online)
Volume 3, Issue 3
www.stmjournals.com
Thermal Analysis (Energy and Exergy) of Crystalline
Silicon Solar Photovoltaic Module for Hazy Day
Ankit Singh*, N.V. Saxena
Department of Thermal Engineering, Millennium Institute of Technology,
Bhopal, Madhya Pradesh, India
Abstract
With the growing population, demand for a renewable energy source has reached to peak
level. It is necessary to have that source available easily and in sufficient quantity so that with
the diminishing non-renewable source, basic need of energy can be fulfilled. This source can
be the all-time available source, ‘solar energy’. Concern of most of the countries is just to
make the availability of this source better and cheaper. Researches are ongoing in this field.
This paper presents the thermal analysis for 10 W polycrystalline solar photovoltaic module
with regard to the first and second laws of thermodynamics by taking analytical and
experimental test reading at the energy centre, MANIT, Bhopal, India, on a hazy day of 20
June, 2016. We have to evaluate energy, exergy or availability, and power conversion
efficiency of the module. This evaluation depends on parameters like solar intensity, wind
speed, module temperature and ambient temperature. Exergetic efficiency of polycrystalline
photovoltaic module varied from 10.85 to 1.31% throughout the day. It is clear that PV
modules are very promising devices and there exists a lot of scope to further improve their
performances. All these evaluations and analyses will result to give recommendation that will
be befitted to improve the efficiency of PV module, along with making it cost effective and
more compatible in today’s market.
Keywords: Energy efficiency, exergy efficiency, power conversion efficiency, PV module
INTRODUCTION
With the growing demand of energy,
development of a new or convenient energy
source is very important all over the world. It can
be in the form of derived energy or from some
renewable source that has futuristic value.
Energy is the basic need necessarily to be
fulfilled in any developing country, as, with the
increasing demand and utilizing capacity, the
hike in prices of the fuel are reaching beyond
limits for one or the other person in developing
country. Also in few coming decades, the
availability of those fossil reserves is near to get
diminished. To switch these depleting sources
with some new and effective source, researchers
are being carried out in this way. One of the
most viable sources that is widely available and
from which energy can be obtained in unlimited
amount is the Sun. India is highly benefitted and
has great scope for generating solar energy
because of its geographical location on Earth.
This is the reason of India being a tropical
country as it receives solar radiation almost
throughout the year, which accounts to about
3,000 h of sunshine per year. This is equal to
more than 5,000 trillion kWh. Almost all parts of
India receive 4–7 kWh of solar radiation per
square meters. States like Andhra Pradesh,
Bihar, Gujarat, Haryana, Madhya Pradesh,
Maharashtra, Orissa, Punjab, Rajasthan, and
West Bengal have great potential for trapping
solar energy due to their location. As in our
country majority of the population lives in rural
areas where electricity is still a big problem, it
will be of great benefit to promote solar energy
to this region and thus increasing the scope for
research. Also, use of solar energy can reduce
the use of firewood and dung cakes by rural
household [1].
Basics of Photovoltaic Solar Module
Photovoltaic modules are used to convert solar
radiation into electricity. Modules are made of
semiconductor material. They convert incident
solar radiation to heat energy by absorbing solar
energy.
JoTEA (2016) 20-26 © STM Journals 2016. All Rights Reserved Page 20
Journal of Thermal Engineering and Applications
ISSN: 2349-8994(online)
Volume 3, Issue 3
www.stmjournals.com
Performance Evaluation of an Arbitrary Profiled Vertical
Fin in Non-Newtonian Medium
Ravi Kumar Sangewar*
Department of Mechanical Engineering, O.P. Jindal Institute of Technology, Raigarh, Chhattisgarh,
India
Abstract
In this article, the problem of a parabolic profiled fin dissipating heat by natural convection to
quiescent non-Newtonian fluid has been solved theoretically. The generalized equations of
temperature distribution and heat transfer rates have been generated using the appropriate
boundary conditions with different flow behavior index (n). The results obtained from the
graphs indicated that there is a significant influence of flow behavior index (n) and fin
parameter (M) on the local and average heat transfer coefficient. The results further indicated
that for a wide range of fin parameters, the local heat transfer coefficients are exhibiting non-
monotonically varying characteristics along the length of fin.
Keywords: Non-Newtonian fluid, Nusselt number, Prandtl number
INTRODUCTION
The outcome of investigations regarding flow
of non-Newtonian fluids in modern industries
is very important. For example, the calculation
of heat transfer is very much essential in
designing the components accurately in
cosmetic and pharmaceutical industries where
non-Newtonian fluids such as molten plastics
emulsions and pulps flow.
Cho and Nell, in their study revealed the heat
transfer phenomenon for non-Newtonian
fluids flowing through the circular pipes [1].
Shenoy et al. theoretically solved the
conjugate problem of thermal convection from
a fin dissipating heat to non-Newtonian fluid
by adopting a power law type relation between
the shear stress and shear deformation [2].
Aim of present study is to formulate a general
equation for a parabolic profile vertical fin
dissipating heat to non-Newtonian fluid with
flow behavior index (n), which gives
temperature distribution on its surface and heat
transfer rates.
FORMULATION
The fin is assumed to be dissipating heat only
by convection to the isothermal quiescent non-
Newtonian fluid. The physical configuration
of the fin is shown in Figure 1.
.
JoTEA (2016) 27-33 © STM Journals 2016. All Rights Reserved Page 27
Journal of Thermal Engineering and Applications
ISSN: 2349-8994(online)
Volume 3, Issue 3
www.stmjournals.com
Influence of Process Parameters on Temperature
Distribution and Microstructure of Friction Stir Welded
Magnesium Alloy
Piyush Gulati1,2,
*, Dinesh Kumar Shukla1
, Gurpreet Singh Phull2
1
Department of Mechanical Engineering, Dr. B.R. Ambedkar National Institute of Technology,
Jalandhar, Punjab, India
2
School of Mechanical Engineering, Lovely Professional University, Phagwara, Punjab, India
Abstract
The effect of processing parameters on temperature distribution and microstructure was
evaluated after friction stir welding of AZ31 magnesium alloy plates. Temperature
distributions were recorded using thermocouples inserted into the drilled holes.
Microstructures of the specimens were evaluated using optical microscopy and grain size and
other factors were measured. Microhardness results were evaluated using Vicker’s micro
hardness tester. Microstructure results revealed that grain size was reduced and grain
structure became fine after friction stir welding.
Keywords: Friction stir welding, grain size, microhardness, microstructure, thermocouples
INTRODUCTION
Magnesium and its alloys are the lightest of all
metal alloys and possess excellent mechanical
properties such as high strength to weight ratio
and stiffness and also good machinability,
therefore are in great demand in automobile
industry [1, 2]. However, joining the
magnesium alloys is a great challenge, if
performed by traditional joining techniques
such as GTAW, or GMAW as it leads to
defects like hot cracks and porosity
deteriorating joint’s mechanical properties.
These defects produced by fusion welding
processes can be overcome by solid state
joining processes [3, 4].
Friction stir welding (FSW) is a solid state
joining technique, which is capable of
producing defect free joints, especially
materials with low melting point [5, 6]. In
FSW, a solid rotating tool, harder than the
workpiece material, is used to join the plates
permanently. The tool consisting of a shoulder
and a probe/pin is plunged at a constant
rotational speed into the joint line between two
butted specimens that are clamped rigidly and
is moved longitudinally at a constant welding
speed. The combined rotating and plunging
action of tool pin and shoulder produces
severe plastic deformation due to frictional
heat and hence produces a strong metallurgical
joint. The material flows in a stirring motion,
thereby elongating the grains and producing a
refined grain structure, which effectively
responds to this technique to improve the
strength and mechanical properties.
In friction stir welding, various tool and
processing parameters such as tool pin profile,
shoulder and pin diameter, rotational speed,
welding speed and plunge depth play a major
role in producing defect free joints. Many
researchers have shown the effect of varying
tool profile and size on mechanical and
metallurgical properties [7–10]. Since tool
shoulder diameter plays a major role in
producing frictional heat to produce a good
joint, it has also been optimized [11]. The
effects of welding speed on mechanical
properties of friction stir welded magnesium
alloys has also been investigated and it was
observed that welding speed has significant
influence on the formation of defects and
hardness of stir zone and hardness of stir zone
[12, 13]. However, effect of processing
parameters on temperature distribution,
resulting microstructure and grain
development can be more explored. In this
JoTEA (2016) 34-40 © STM Journals 2016. All Rights Reserved Page 34
Journal of Thermal Engineering and Applications
ISSN: 2349-8994(online)
Volume 3, Issue 3
www.stmjournals.com
Thermal Performance Analysis of a Solar Dryer-cum-Air
Heater with Modified Absorber Surface
Harshita Badal*, Ankita Badal, Usha Bajpai
Centre of Excellence in Renewable Energy Education and Research, Department of Physics,
University of Lucknow, Lucknow, Uttar Pradesh, India
Abstract
The use of solar resource for food drying has always been a food preservation technique
which has widely been practised in most parts of the world. The solar drying system utilizes
solar energy to heat up air and to dry food substance placed in dryer, which is beneficial in
reducing wastage of food products and helps in preservation of the same. Unfortunately, some
of the methods practised in the rural areas have many disadvantages, one of which is the poor
quality of food dried. The paper looks at bringing out a new modified design of a solar dryer,
which combines the concept of mirror reflectors for better solar insulation and chimney for
creating stack effect for better air movement. The ideas of flat plate and curved surface area
and exhaust fan have also been explored. The system is designed for increasing the drying
rate of the dryer and removing maximum possible moisture contents. The dryer is designed
primarily as an indirect type passive solar dryer. The indirect type passive dryer has an
advantage that the products are being protected from the UV radiation and there is less
damage from temperature extremes; because in these types of dryers, food is placed in trays
without sun exposure in the drying cabinet. Our aim has been not only to improve the
performance of dryer but we want some better food products. The results obtained during the
test period revealed that the temperatures inside the dryer and the solar collector were much
higher than the ambient temperature during most sunshine hours. As a result, we got the
collector temperature and dryer temperature higher with mirror reflectors than without
mirror reflectors. The drying rate was also increased with mirror reflectors than without
mirror reflectors and open drying. The variation of surface area of the absorber plate is also
analysed in this paper and the effect of incorporating exhaust fan in the system has also been
discussed. The results from this paper will go a long way in solar drying technology and
preservation of food products in rural areas of India.
Keywords: Solar drying, drying rate, passive dryer, collector area
INTRODUCTION
Dry food items are a very important part of our
daily life. Many countries and people require
dry food items due to the climate conditions of
their country because not every plant produces
food through a year; we have to store some
food for further consumption in off seasons.
Dry food can be used or stored for a long time
than normal food product; normal food does
not last for more than two or three days.
So people and scientists have discovered many
ways of drying the food; ancient and basic
type of food drying is solar drying. Solar
drying saves food from spoilage bacteria and
keeps its nutrition after drying also. Open sun
drying is an old method of drying and very
popular among normal household workers [1].
In open air drying, food can be spoiled
because of dust dirt and humidity, so,
scientists discovered new methods of solar
drying with solar food dryers.
These dryers can be categorised as: simple,
active, passive, and hybrid type of dryers.
These dryers save our food from spoilage, dirt,
dust and improve its quality also.
The aim of this research is therefore to
improve the performance of a passive solar
dryer by its designing (using multiple mirror
reflectors, modified absorber surface (using
flat and curve surfaces), or using better air
movement in dryer [2].
ISSN 2349-8994 (Online)
Journal of
Thermal Engineering
& Applications
(JoTEA)
September–December 2016
www.stmjournals.com
STM JOURNALS
Scientific Technical Medical

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Journal of Thermal Engineering and Applications vol 3 issue 3

  • 1. ISSN 2349-8994 (Online) Journal of Thermal Engineering & Applications (JoTEA) September–December 2016 www.stmjournals.com STM JOURNALS Scientific Technical Medical
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  • 4. Gargi Asha Jha Manager (Publications) PUBLICATION MANAGEMENT TEAM Internal Members External Members Bimlesh Lochab Assistant Professor Department of Chemistry School of Natural Sciences, Shiv Nadar University Gautam Buddha Nagar, Uttar Pradesh, India Dr. Rajiv Prakash Professor and Coordinator School of Materials Science and Technology Indian Institute of Technology (BHU), Varanasi Uttar Pradesh, India Dr. Rakesh Kumar Assistant Professor Department of Applied Chemistry BIT Mesra, Patna, Bihar, India Prof. S. Ramaprabhu Alternative Energy and Nanotechnology Technology Laboratory, Department of Physics Indian Institute of Technology, Chennai Tamil Nadu, India Himani Pandey Isha Chandra Senior Associate Editors Dr. Yog Raj Sood Dean (Planning and Development) Professor, Department of Electrical Engineering National Institute of Technology, Hamirpur Himachal Pradesh, India Prof. Chris Cannings Professor, School of Mathematics and Statistics University of Sheffield, Sheffield United Kingdom Dr. D. K. Vijaykumar MS, MCh (Surgical Oncology), Professor and Head Department of Surgical Oncology Amrita Institute of Medical Sciences and Research Centre Ponekkara, Cochin, Kerala, India Dr. Durgadas Naik Associate Professor (Microbiology) Management and Science University, University Drive, Seksyen13 Selangor, Malaysia Prof. José María Luna Ariza Department of Computer Sciences and Numerical Analysis Campus of Rabanales University of Córdoba, Spain Dr. Khaiser Nikam Professor, Library and Information Science Department of Library and Information Science University of Mysore Mysore, India Quaisher J Hossain Senior Editor Group Managing Editor Dr. Archana Mehrotra Managing Director CELNET, Delhi, India Meenakshi Tripathi Shivani Sharma Chairman Mr. Puneet Mehrotra Director Shambhavi Mishra Associate Editors Sugandha Mishra
  • 5. Prof. Priyavrat Thareja Director Principal Rayat Institute of Engineering and Information Technology Punjab, India Dr. Baldev Raj Director, National Institute of Advanced Studies Indian Institute of Science campus Bangalore Karnataka, India Former Director Indira Gandhi Centre for Atomic Research, Kalpakkam, Tamil Nadu, India Dr. Pankaj Poddar Senior Scientist Physical and Materials Chemistry Division, National Chemical Laboratory Pune, Maharastra India Prof. D. N. Rao Professor and Head Department of Biochemistry All India Institute of Medical Sciences New Delhi, India Dr. Nandini Chatterjee Singh Additional Professor National Brain Research Centre Manesar, Gurgaon Haryana, India Dr. Ashish Runthala Lecturer, Biological Sciences Group Birla Institute of Technology and Science Pilani, Rajasthan, India Dr. Bankim Chandra Ray Professor and Ex-Head of the Department Department of Metallurgical and Materials Engineering National Institute of Technology, Rourkela Odisha, India Prof. Yuwaraj Marotrao Ghugal Professor and Head Department of Applied Mechanics Government College of Engineering Vidyanagar, Karad Maharashtra, India Dr. Hardev Singh Virk Visiting Professor, Department of Physics University of SGGS World University Fatehgarh Sahib, Punjab, India Former Director Research DAV Institute of Engineering and Technology Jallandhar, India Dr. Shrikant Balkisan Dhoot Senior Research Scientist, Reliance Industries Limited, Mumbai, India Former Head (Research and Development) Nurture Earth R&D Pvt Ltd., MIT Campus Beed Bypass Road, Aurangabad Maharashtra, India STM JOURNALS ADVISORY BOARD
  • 6. Dr. Rakesh Kumar Assistant Professor Department of Applied Chemistry Birla Institute of Technology Patna, Bihar, India Prof. Subash Chandra Mishra Professor Department of Metallurgical and Materials Engineering National Institute of Technology, Rourkela Odisha, India Dr. Shankargouda Patil Assistant Professor Department of Oral Pathology KLE Society's Institute of Dental Sciences Bangalore, Karnataka, India Prof. Sundara Ramaprabhu Professor Department of Physics Indian Institute of Technology Madras Chennai, Tamil Nadu India Dr. Baskar Kaliyamoorthy Associate Professor Department of Civil Engineering National Institute of Technology, Trichy Tiruchirappalli, Tamil Nadu, India STM JOURNALS ADVISORY BOARD
  • 7. Editorial Board Abdul Khaliq Professor, Department of Mechanical Engineering, Delhi Technological University, (formerly Delhi College of Engineering) Amar Mullick Professor, National Institute of Technology Durgapur, India. Asis Sarkar Assistant Professor, National Institute of Technology, Agartala. Ashis Kumar Sen Assistant Professor, Department of Mechanical Engineering, Indian Institute of Technology Madras. AKM Sadrul Islam Head, Department of Civil & Environmental Engineering & Professor, Mechanical & Chemical Engineering Dept. Islamic University of Technology, Gahzipur Bangladesh. Bashar Dan-asabe Shell Chair Office, Department of Mechanical Engineering, Ahmadu Bello University, Zaria. Chanchal Loha Scientist Thermal Engineering, CSIR- Central Materials Research Institute Jahar Sarkar Assistant Professor, Indian Institute of Technology –Banaras Hindu University. Manish Rathod Assistant Professor, Mechanical Engineering Department, S.V. National Institute of Technology, Surat. Manoj Arya Assistant Professor, Department of Mechanical Engineering , Maulana Azad National Institute of Technology Bhopal, India. Om Prakash Professor Indian Institute of Technology, Banaras Hindu University Varanasi, India. P Balachander Assistant Professor, Department of Mechanical Engineering, CEG Campus, Anna University, India.
  • 8. Editorial Board P. R. Tailor Department of Mechanical Engineering S. V. National Institute of Technology, Surat India. P. Kalaichelvi Associate Professor & Associate Dean-I (Research & Consultancy) Department of Chemical Engineering National Institute of Technology Tiruchirappalli India. Ramjee Repaka Assistant Professor School of Mechanical Materials and Energy Engineering Indian Institute of Technology Ropar. Prosejit Das Scientist, CSIR-CMERI & Assistant Professor, CSIR Durgapur, India. P. Selva Kumar Department of Mechanical Engineering, PSN Engineering College, Tirunelveli, India. Randip Das Professor and Head of the Department, Dept. of Mechanical Engg. Indian School of Mines, Dhanbad India. Satyabhama Bhat Assistant Professor Department of Mechanical Engineering National Institute of Technology Karnataka, Surathkal. Shailendra Kumar Shukla Associate Professor, Mechanical Engineering Department, Indian Institute of Technology, Banaras Hindu University, India. Sitaram Nekkanti Professor Thermal Turbomachines Laboratory Department of Mechanical EngineeringIndian Institute of Technology, Madras. Sudip Kumar Samanta Principal Scientist NNMT Group & Coordinator, CSIR-Central Mechanical Engineering Research Institute Durgapur, India. Tapano Kumar Hotta Visiting Assistant Professor, Mechanical Engineering, Centre of Excellency - Energy, Indian Institute of Technology Jodhpur (IITJ), India. Ajay Tripathi Rustamji Institute of Technology, BSF Academy, Tekanpur, Gwalior.
  • 9. Editorial Board Ahmed Hussein Assist.Prof.College of Engineering, Department of Mechanical Engineering, Babylon University, Babylon City, HIILA , Iraq. Prakash Ghose School of mechanical Engineering, KIIT University, Bhubaneswar. Dr. Varun Mechanical Engg. Deptt. National Institute of Technology Hamirpur, Himachal Pradesh. Dr.Nrip Jeet Department of Mechanical Engineering, Beant College of Engineering & Technology, Gurdaspur, Punjab Suchismita Satapathy Department of Mechanical Engineering,. National Institute of Technology,. Rourkela-769008, India. Ankur Geete Mechanical Engineering Department, Sushila Devi Bansal College of Technology, Indore (M.P.) Sudhakar Kumarasamy Department of Energy, Maulana Azad National Institute of Technology Bhopal. M. K. Pradhan Department of Mechanical Engineering, Maulana Azad National Institute of Technology, Bhopal. Deoraj Prajapati Department of Mechanical Engineering, PEC University of Technology, Chandigarh. M. Sivasubramanian Department of Mechanical Engineering, Kalasalingam University, Krishnankoil. Nirvesh Mehta Mechanical Engineering Department, L.D.R.P. Institute of Technology and Research, Gandhinagar. Dr.Ch.S.N.Murthy Department of Mining Engineering National Institute of Technology Karnataka, Surathkal.
  • 10. It is my privilege to present the print version of the [Volume 3, Issue 3] of our Journal of Thermal Engineering and Applications (JoTEA), 2016. The intension of JoTEA Journal is to create an atmospherethatstimulatesvision,researchandgrowth intheareaofThermalEngineering. Timely publication, honest communication, comprehensive editing and trust with authors and readers have been the hallmark of our journals. STM Journals provide a platform for scholarly research articles to be published in journals of international standards. STM journals strive to publish qualitypaperinrecordtime,makingitaleaderinserviceandbusiness offerings. The aim and scope of STM Journals is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high level learning, teaching andresearchinalltheScientific,TechnicalandMedicaldomains. Finally, I express my sincere gratitude to our Editorial/ Reviewer board, Authors and publication team for their continued support and invaluable contributions and suggestions in the form of authoring write ups/reviewing and providing constructive comments for the advancement of the journals.With regards to their due continuous support and co-operation, we have been able to publish qualityResearch/Reviewsfindingsfor our customersbase. Ihopeyouwillenjoyreadingthisissue andwewelcomeyourfeedbackonanyaspectof theJournal. Dr.ArchanaMehrotra ManagingDirector STM Journals Director's Desk STM JOURNALS
  • 11. 1. Assessment of Engine Performance with Perforated and Solid Fins Prashant Sharma, Siddhartha Kosti 1 2. Thermal Analysis (Energy and Exergy) of Crystalline Silicon Solar Photovoltaic Module for Hazy Day Ankit Singh, N.V. Saxena 8 3. Performance Evaluation of an Arbitrary Profiled Vertical Fin in Non Newtonian Medium Ravi Kumar Sangewar 20 4. Influence of Process Parameters on Temperature Distribution and Micro Structure of Friction Stir Welded Magnesium Alloy Piyush Gulati, Dinesh Kumar Shukla, Gurpreet Singh Phull 27 5. Thermal Performance Analysis of a Solar Dryer-cum-Air Heater with Modified Absorber Surface Harshita Badal, Ankita Badal, Usha Bajpai 34 ContentsJournal of Thermal Engineering and Applications
  • 12. JoTEA (2016) 1-7 © STM Journals 2016. All Rights Reserved Page 1 Journal of Thermal Engineering and Applications ISSN: 2349-8994(online) Volume 3, Issue 3 www.stmjournals.com Assessment of Engine Performance with Perforated and Solid Fins Prashant Sharma, Siddhartha Kosti* Department of Mechanical Engineering, ShriRam College of Engineering and Management, Banmore, Gwalior, Madhya Pradesh, India Abstract Fins increases the heat transfer from a heat generated device by increasing the surface area of it. Fin with holes or perforated fins increases the surface area available for heat removal but also increases the intensity of the air flow, which further increases the heat removal. A two wheeler engine with fins having circular perforation has been designed in the present work. ANSYS 16.0 has been utilized to solve present analysis. Al6063 and Nickel as a material have been considered to see its effect on the heat transfer rate. Perforation has been done to see its effect on the heat transfer. Results of perforated fin engine have been compared by engine without perforated fins. Time-temperature cooling curve has been plotted and results reveal that perforation increases the heat transfer. From the results it also been noticed that Nickel shows larger heat transfer rate compared to Al6063. Weight analysis has also been conducted in the present work. Engine having perforated fins weigh 1.0772 kg for Al6063 and 3.5507 kg for Nickel, but engine with solid fins weigh 1.0798 kg for Al6063 and 3.5593 for Nickel, which reveals that engine made of Nickel weigh more than three times when compared with engine made of Al6063. Keywords: Fin arrays, Navier-Stokes, Nusselt number, Reynold number INTRODUCTION All most all the electronic devices today generates large amount of heat, which needed to be cool down. This heat can either be cool by passive ways or by active ways. Fins, also known as extended surface have been most widely used active ways studied and adopted for the cooling of these heat generated systems. Perforations in the fins are the recent topic of research nowadays. Shaeri and Yaghoubi in 2009 [1] numerically studied the fluid flow and turbulent convection heat transfer from solid and perforated fins array. They solved the incompressible Navier-Stokes equation considering air as a working fluid using k-ε RNG turbulence model. They used SIMPLE algorithm for solving the problem for Prandtl number of 0.71 for air. Reynolds number was the governing parameter of the flow problem and has been varied from 2×104 to 4×104 . They concluded that the flow is steady for solid fin and fin with 1 perforation. They found large average friction drag for fin with perforation. Total drag is higher for solid fin when compared with fin with perforation and it increases with number of perforation. They found larger fin effectiveness for perforated fins and it increases with number of perforation. They also concluded that the perforated fins are lighter in weight. Shaeri and Yaghoubi in 2009 [2] studied the thermal performance of perforated fins in a heat sink. Three-dimensional heat transfer and fluid flow have been studied by solving the incompressible Navier-stokes equation. They adopted finite volume approach and SIMPLE algorithm for solving the present problem. To discretize the governing equation they adopted second order upwind scheme. They take Reynolds number as a governing parameter whose range is 100– 350. They calculated effectiveness, friction coefficient and thermal performance of the fins with perforation and compared it with the results of fin without perforation.
  • 13. JoTEA (2016) 8-19 © STM Journals 2016. All Rights Reserved Page 8 Journal of Thermal Engineering and Applications ISSN: 2349-8994(online) Volume 3, Issue 3 www.stmjournals.com Thermal Analysis (Energy and Exergy) of Crystalline Silicon Solar Photovoltaic Module for Hazy Day Ankit Singh*, N.V. Saxena Department of Thermal Engineering, Millennium Institute of Technology, Bhopal, Madhya Pradesh, India Abstract With the growing population, demand for a renewable energy source has reached to peak level. It is necessary to have that source available easily and in sufficient quantity so that with the diminishing non-renewable source, basic need of energy can be fulfilled. This source can be the all-time available source, ‘solar energy’. Concern of most of the countries is just to make the availability of this source better and cheaper. Researches are ongoing in this field. This paper presents the thermal analysis for 10 W polycrystalline solar photovoltaic module with regard to the first and second laws of thermodynamics by taking analytical and experimental test reading at the energy centre, MANIT, Bhopal, India, on a hazy day of 20 June, 2016. We have to evaluate energy, exergy or availability, and power conversion efficiency of the module. This evaluation depends on parameters like solar intensity, wind speed, module temperature and ambient temperature. Exergetic efficiency of polycrystalline photovoltaic module varied from 10.85 to 1.31% throughout the day. It is clear that PV modules are very promising devices and there exists a lot of scope to further improve their performances. All these evaluations and analyses will result to give recommendation that will be befitted to improve the efficiency of PV module, along with making it cost effective and more compatible in today’s market. Keywords: Energy efficiency, exergy efficiency, power conversion efficiency, PV module INTRODUCTION With the growing demand of energy, development of a new or convenient energy source is very important all over the world. It can be in the form of derived energy or from some renewable source that has futuristic value. Energy is the basic need necessarily to be fulfilled in any developing country, as, with the increasing demand and utilizing capacity, the hike in prices of the fuel are reaching beyond limits for one or the other person in developing country. Also in few coming decades, the availability of those fossil reserves is near to get diminished. To switch these depleting sources with some new and effective source, researchers are being carried out in this way. One of the most viable sources that is widely available and from which energy can be obtained in unlimited amount is the Sun. India is highly benefitted and has great scope for generating solar energy because of its geographical location on Earth. This is the reason of India being a tropical country as it receives solar radiation almost throughout the year, which accounts to about 3,000 h of sunshine per year. This is equal to more than 5,000 trillion kWh. Almost all parts of India receive 4–7 kWh of solar radiation per square meters. States like Andhra Pradesh, Bihar, Gujarat, Haryana, Madhya Pradesh, Maharashtra, Orissa, Punjab, Rajasthan, and West Bengal have great potential for trapping solar energy due to their location. As in our country majority of the population lives in rural areas where electricity is still a big problem, it will be of great benefit to promote solar energy to this region and thus increasing the scope for research. Also, use of solar energy can reduce the use of firewood and dung cakes by rural household [1]. Basics of Photovoltaic Solar Module Photovoltaic modules are used to convert solar radiation into electricity. Modules are made of semiconductor material. They convert incident solar radiation to heat energy by absorbing solar energy.
  • 14. JoTEA (2016) 20-26 © STM Journals 2016. All Rights Reserved Page 20 Journal of Thermal Engineering and Applications ISSN: 2349-8994(online) Volume 3, Issue 3 www.stmjournals.com Performance Evaluation of an Arbitrary Profiled Vertical Fin in Non-Newtonian Medium Ravi Kumar Sangewar* Department of Mechanical Engineering, O.P. Jindal Institute of Technology, Raigarh, Chhattisgarh, India Abstract In this article, the problem of a parabolic profiled fin dissipating heat by natural convection to quiescent non-Newtonian fluid has been solved theoretically. The generalized equations of temperature distribution and heat transfer rates have been generated using the appropriate boundary conditions with different flow behavior index (n). The results obtained from the graphs indicated that there is a significant influence of flow behavior index (n) and fin parameter (M) on the local and average heat transfer coefficient. The results further indicated that for a wide range of fin parameters, the local heat transfer coefficients are exhibiting non- monotonically varying characteristics along the length of fin. Keywords: Non-Newtonian fluid, Nusselt number, Prandtl number INTRODUCTION The outcome of investigations regarding flow of non-Newtonian fluids in modern industries is very important. For example, the calculation of heat transfer is very much essential in designing the components accurately in cosmetic and pharmaceutical industries where non-Newtonian fluids such as molten plastics emulsions and pulps flow. Cho and Nell, in their study revealed the heat transfer phenomenon for non-Newtonian fluids flowing through the circular pipes [1]. Shenoy et al. theoretically solved the conjugate problem of thermal convection from a fin dissipating heat to non-Newtonian fluid by adopting a power law type relation between the shear stress and shear deformation [2]. Aim of present study is to formulate a general equation for a parabolic profile vertical fin dissipating heat to non-Newtonian fluid with flow behavior index (n), which gives temperature distribution on its surface and heat transfer rates. FORMULATION The fin is assumed to be dissipating heat only by convection to the isothermal quiescent non- Newtonian fluid. The physical configuration of the fin is shown in Figure 1. .
  • 15. JoTEA (2016) 27-33 © STM Journals 2016. All Rights Reserved Page 27 Journal of Thermal Engineering and Applications ISSN: 2349-8994(online) Volume 3, Issue 3 www.stmjournals.com Influence of Process Parameters on Temperature Distribution and Microstructure of Friction Stir Welded Magnesium Alloy Piyush Gulati1,2, *, Dinesh Kumar Shukla1 , Gurpreet Singh Phull2 1 Department of Mechanical Engineering, Dr. B.R. Ambedkar National Institute of Technology, Jalandhar, Punjab, India 2 School of Mechanical Engineering, Lovely Professional University, Phagwara, Punjab, India Abstract The effect of processing parameters on temperature distribution and microstructure was evaluated after friction stir welding of AZ31 magnesium alloy plates. Temperature distributions were recorded using thermocouples inserted into the drilled holes. Microstructures of the specimens were evaluated using optical microscopy and grain size and other factors were measured. Microhardness results were evaluated using Vicker’s micro hardness tester. Microstructure results revealed that grain size was reduced and grain structure became fine after friction stir welding. Keywords: Friction stir welding, grain size, microhardness, microstructure, thermocouples INTRODUCTION Magnesium and its alloys are the lightest of all metal alloys and possess excellent mechanical properties such as high strength to weight ratio and stiffness and also good machinability, therefore are in great demand in automobile industry [1, 2]. However, joining the magnesium alloys is a great challenge, if performed by traditional joining techniques such as GTAW, or GMAW as it leads to defects like hot cracks and porosity deteriorating joint’s mechanical properties. These defects produced by fusion welding processes can be overcome by solid state joining processes [3, 4]. Friction stir welding (FSW) is a solid state joining technique, which is capable of producing defect free joints, especially materials with low melting point [5, 6]. In FSW, a solid rotating tool, harder than the workpiece material, is used to join the plates permanently. The tool consisting of a shoulder and a probe/pin is plunged at a constant rotational speed into the joint line between two butted specimens that are clamped rigidly and is moved longitudinally at a constant welding speed. The combined rotating and plunging action of tool pin and shoulder produces severe plastic deformation due to frictional heat and hence produces a strong metallurgical joint. The material flows in a stirring motion, thereby elongating the grains and producing a refined grain structure, which effectively responds to this technique to improve the strength and mechanical properties. In friction stir welding, various tool and processing parameters such as tool pin profile, shoulder and pin diameter, rotational speed, welding speed and plunge depth play a major role in producing defect free joints. Many researchers have shown the effect of varying tool profile and size on mechanical and metallurgical properties [7–10]. Since tool shoulder diameter plays a major role in producing frictional heat to produce a good joint, it has also been optimized [11]. The effects of welding speed on mechanical properties of friction stir welded magnesium alloys has also been investigated and it was observed that welding speed has significant influence on the formation of defects and hardness of stir zone and hardness of stir zone [12, 13]. However, effect of processing parameters on temperature distribution, resulting microstructure and grain development can be more explored. In this
  • 16. JoTEA (2016) 34-40 © STM Journals 2016. All Rights Reserved Page 34 Journal of Thermal Engineering and Applications ISSN: 2349-8994(online) Volume 3, Issue 3 www.stmjournals.com Thermal Performance Analysis of a Solar Dryer-cum-Air Heater with Modified Absorber Surface Harshita Badal*, Ankita Badal, Usha Bajpai Centre of Excellence in Renewable Energy Education and Research, Department of Physics, University of Lucknow, Lucknow, Uttar Pradesh, India Abstract The use of solar resource for food drying has always been a food preservation technique which has widely been practised in most parts of the world. The solar drying system utilizes solar energy to heat up air and to dry food substance placed in dryer, which is beneficial in reducing wastage of food products and helps in preservation of the same. Unfortunately, some of the methods practised in the rural areas have many disadvantages, one of which is the poor quality of food dried. The paper looks at bringing out a new modified design of a solar dryer, which combines the concept of mirror reflectors for better solar insulation and chimney for creating stack effect for better air movement. The ideas of flat plate and curved surface area and exhaust fan have also been explored. The system is designed for increasing the drying rate of the dryer and removing maximum possible moisture contents. The dryer is designed primarily as an indirect type passive solar dryer. The indirect type passive dryer has an advantage that the products are being protected from the UV radiation and there is less damage from temperature extremes; because in these types of dryers, food is placed in trays without sun exposure in the drying cabinet. Our aim has been not only to improve the performance of dryer but we want some better food products. The results obtained during the test period revealed that the temperatures inside the dryer and the solar collector were much higher than the ambient temperature during most sunshine hours. As a result, we got the collector temperature and dryer temperature higher with mirror reflectors than without mirror reflectors. The drying rate was also increased with mirror reflectors than without mirror reflectors and open drying. The variation of surface area of the absorber plate is also analysed in this paper and the effect of incorporating exhaust fan in the system has also been discussed. The results from this paper will go a long way in solar drying technology and preservation of food products in rural areas of India. Keywords: Solar drying, drying rate, passive dryer, collector area INTRODUCTION Dry food items are a very important part of our daily life. Many countries and people require dry food items due to the climate conditions of their country because not every plant produces food through a year; we have to store some food for further consumption in off seasons. Dry food can be used or stored for a long time than normal food product; normal food does not last for more than two or three days. So people and scientists have discovered many ways of drying the food; ancient and basic type of food drying is solar drying. Solar drying saves food from spoilage bacteria and keeps its nutrition after drying also. Open sun drying is an old method of drying and very popular among normal household workers [1]. In open air drying, food can be spoiled because of dust dirt and humidity, so, scientists discovered new methods of solar drying with solar food dryers. These dryers can be categorised as: simple, active, passive, and hybrid type of dryers. These dryers save our food from spoilage, dirt, dust and improve its quality also. The aim of this research is therefore to improve the performance of a passive solar dryer by its designing (using multiple mirror reflectors, modified absorber surface (using flat and curve surfaces), or using better air movement in dryer [2].
  • 17. ISSN 2349-8994 (Online) Journal of Thermal Engineering & Applications (JoTEA) September–December 2016 www.stmjournals.com STM JOURNALS Scientific Technical Medical