This document discusses safety in the oil and gas industry. It describes the upstream, midstream, and downstream processes. It then summarizes Fluor's role as an engineering, procurement, construction and management (EPCM) contractor in the industry. Fluor is involved in conceptual studies, front-end engineering design, detailed design, construction management, procurement, and project controls. The document discusses some catastrophic incidents that occurred in the industry and emphasizes that safety should be considered starting in the design phase of projects. It provides examples of safety considerations for piping design.

1. FLUOR: AN EPCM IN THE OIL & GAS INDUSTRY
SAFETY IN THE
OIL AND GAS INDUSTRY
RAYMARK T. MANONGSONG
© 2019 Fluor Corporation. All Rights Reserved. | man26972

2. Oil and Gas Industry
UPSTREAM

3. Oil and Gas Industry
MIDSTREAM

4. Oil and Gas Industry
DOWNSTREAM

5. Oil and Gas Industry
Distillation
Column
DOWNSTREAM
UPSTREAM

6. Applications of Petroleum Products
Liquefied Petroleum Gas (LPG)
Chemicals
Petrol for Vehicles
Jet fuel,
Paraffin for
lighting and
heating
Diesel fuel
Lubricating
oils, waxes,
polishes
Fuels for
ships, factories
and
central
heating
Bitumen for
roads and
roofing
Crude Oil

8. Fluor as an EPCM in the Oil and Gas Industry

9. Fluor as an EPCM in the Oil and Gas Industry

10. Conceptual and
Feasibility Studies
Front End Eng’g
and Design (FEED)
Detailed
Engineering and
Design
Site/Construction
Management
Procurement,
Material
Management
Project Controls
and Estimating
Health, Safety
and Environment
Project
Management
EPCM
Fluor as an EPCM in the Oil and Gas Industry

11. Fluor as an EPCM in the Oil and Gas Industry
FEASIBILITY DESIGN CONSTRUCTION OPERATION DEMOLITION
INTEGRATED SOLUTIONS

12. Fluor as an EPCM in the Oil and Gas Industry

13. Fluor as an EPCM in the Oil and Gas Industry

14. Fluor as an EPCM in the Oil and Gas Industry

15. Fluor as an EPCM in the Oil and Gas Industry

16. Conceptual and
Feasibility Studies
Front End Eng’g
and Design (FEED)
Detailed
Engineering and
Design
Site/Construction
Management
Procurement,
Material
Management
Project Controls
and Estimating
Health, Safety
and Environment
Project
Management
EPCM
Fluor as an EPCM in the Oil and Gas Industry

17. Fluor as an EPCM in the Oil and Gas Industry

18. Fluor as an EPCM in the Oil and Gas Industry

19. Fluor as an EPCM in the Oil and Gas Industry

20. Fluor as an EPCM in the Oil and Gas Industry

21. Fluor as an EPCM in the Oil and Gas Industry

22. Catastrophic Incidents in the Oil and Gas Industry

23. Catastrophic Incidents in the Oil and Gas Industry
Piper Alpha, 1988

25. Catastrophic Incidents in the Oil and Gas Industry
Maptaphut, 2012

26. DESIGN
FEASIBILITY DESIGN CONSTRUCTION OPERATION DEMOLITION
26
• FIRE
• EXPLOSION
• EXPOSURE TOXICS
• EXPOSURE CORROSIVES
• ASPHYXIATION
• TRIPS AND FALLS
• MOVING OBJECTS
• TRANSPORTATION
• HEAVY LIFTS
• ELECTRICITY
Fluor as an EPCM in the Oil and Gas Industry

27. Safety in the Oil and Gas Industry

28. Safety in the Oil and Gas Industry
SAFETY in DESIGN?
BEST PRACTICES

29. Safety in the Oil and Gas Industry
Piping

30. Santos LTD Gladstone Liquefied Natural Gas

31. Codes and Standards
Access for operation,
maintenance, and escape
way.
Cost competitiveness.
Constructability.
Safety in the Oil and Gas Industry
Process Requirement

32. Safety in the Oil and Gas Industry

33. PIPING DEPARTMENT
ORGANIZATIONAL
STRUCTURE
AUTOMATION

34. PROCESS
PIPING
CONTROL
SYSTEMS
CIVIL/STRUCTURAL/
ARCHITECTURAL
MECHANICAL
ELECTRICAL
process conditions
WORKFLOW
instrument data
electrical utility layout
equipment data
soil properties

35. WORKFLOW
PIPING
PIPING MAT ENG PIPING DESIGN
PIPING STRESS
material specifications
vendor interface
piping layout
piping stress analysis
incorporation of comments
PIPING MAT CON
material take-off

36. PROCESS
PIPING
CONTROL
SYSTEMS
CIVIL/STRUCTURAL/
ARCHITECTURAL
MECHANICAL
ELECTRICAL
process conditions
WORKFLOW
instrument data
electrical utility layout
equipment data
soil properties
equipment nozzle loads
structural loads

37. PIPING
WORKFLOW
fabrication isometric
SHOP/SITE
Piping to do field engineering

39. Experience and research shows that;
“The DESIGN of the facility is
important for the SAFETY
PERFORMANCE of the facility.”