In dis we have selected one material too And we have one analysing on solid works ... We have mentioned components with there estimated cost to..

2. TEAM MEMBERS:
•SONU KUMAR
•ABHINAV KR. KANOJIA
•DEEPAK KUMAR
TEAM MENTOR:
MR. AJAY SINGH

3.  Abstract
 Introduction
 Work methodology
 Forging machine
 About the project
1. Working principle
2. Component of machine
3. Assembly
4. Job material selection
5. Deformation of job material
6. Cost estimation of the components
 Bibliography

4.  The aim is to reduce the Wight and cost of the
Pneumatic forging without reducing the quality of
the output. Using the best possible resources in
design can affect decrease in the weight and cost of
the forging machine. One way of doing, it will be
the optimizing the volume of material utilized for
building the complete structure of machine .Here
we have consider an industrial application project
consisting of mass minimization of a Pneumatic
forging. For reduction of volume of material
Forming operation is consider. For analysis
Purpose SOLIDWORKS has been used.

5. Here we have fabricated the pneumatic forging
machine; it’s a new innovative concept. Forging is the
term for shaping metal by using localized compressive
forces. Cold forging is done at room temperature or
near room temperature. Hot forging is done at a high
temperature, which makes metal easier to shape and
less likely to fracture . This machine has been mainly
developed for metal forming to the required shape and
size. In this machine we have using the pneumatic
cylinder for forging the specimen. Pneumatic is air
operated device. By doing the manual process it
consumes more time and large amount of man power
required for forging. By using this machine we can
save the time and man power requirement in the
industries.

6. Market Survey Define Specification of
Product
Study Alternative
Mechanism for Product
and Select Proper
Mechanism
Prepare General Layout of
Configuration and Select
Joining Methods Between
Individual Components of
Product Mechanism
Proper Assembly and Detailed Drawing
and Modify Drawing after Testing
Prototype Model Mechanism

7.  Forging is a
manufacturing process
involving the shaping
of metal using
localized compressive
forces.
 The power is
delivered by hammer.

8. COLD FORGING
 Cold forging is done at
room temperature or below
recrystallization temperature.
HOT FORGING
 Hot forging is done at a
high temperature or above the
recrystallization temperature.
 Makes metal easier to
shape

10.  we have fixed the pneumatic cylinder fixed on the base
table. The forging hammers are fixed at the end of the
pneumatic cylinder piston rod, the compressed air is passed
to the pneumatic cylinder with the help of the solenoid
valve. The solenoid valves are operated through the control
unit. The air enters on port one in the pneumatic cylinder to
moves the forging hammer in downward direction. After
the forging operation takes places the forging hammer will
moves in upward direction. While on the hammer moves in
upward direction the port one will release and the air will
be forced into the port number two. The two directions are
controlled by control unit. During the movement the forging
hammer forged the specimen to make it to the required
shape and size. After the required number of strokes
completed the forging process is stopped by the help of the
control unit.

11. PISTON (CAST
ALUMINUM ALLOY)
Weight :- 800 gm
Bore size :- 32 mm
Stroke :- 50mm
Working pressure:- 110 psi
BASE (CAST IRON)
Weight :- 6kg (Appox.)
Size :- 300 x 300 x 420 (mm)

12. SOLENOID VALVE (BRASS
MATERIAL)
5/2 -Solenoid valve (4V ,1/4 thread)
Weight:- 310gm
COMPRESSOR
Weight :- 20- 22kg
Tank capacity:-30L
Pressure:- 0.8 Mpa=116.03 psi
Air delivery:- 170 L/min

13.  ASSEMBLY
DONE IN THE
SOLIDWORKS

14. STEEL – AISI 1020

15. PRESSURE APPLIED ON MATERIAL = 90 PSI
BEFORE
APPLYING LOAD
AFTER APPLYING
LOAD

16. NO. COMPONENTS WEIGHT PRICE RATE
1 COMPRESSOR 22 kg RS. 6500(approx.)
2 PNEUMATIC DOUBLE
ACTING CYLINDER
800 gm Rs. 300(approx. )
3 SOLENOID VALVE 310gm RS. 300(approx.)
4 BASE 6kg RS . 3000(approx.)
5 MISCELLANEOUS
MATERIALS
_ _ RS . 500(approx.)
TOTAL 29.11kg RS. 10,600(approx.)

17. •https://en.wikipedia.org/wiki/Forging
•https://en.wikipedia.org/wiki/Power_hammer
•http://mechengg.net/wp-content/uploads/2015/09/Pneumatic-Forging-
Machine_clip_image002-1.jpg
•https://www.google.co.in/search?q=cold+forging&source=lnms&tbm=isch&sa=X
&ved=0ahUKEwj8lfu00MrXAhVCcBoKHS4TA2oQ_AUICigB&biw=1366&bih=637#i
mgrc=Ijyuj-2sqPbI6M:
•https://www.google.co.in/search?q=hot+forging&source=lnms&tbm=isch&sa=X&
ved=0ahUKEwiaxq7-
0MrXAhXCSxoKHZlSBiIQ_AUICygC&biw=1366&bih=637#imgrc=E9tNjRz26pipO
M: