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1 International Journal for Modern Trends in Science and Technology
Volume: 2 | Issue: 04 | April 2016 | ISSN: 2455-3778IJMTST
A Novel Integrated AC-DC Five Level
Converter Strategy for Power Factor
Correction
K. Karthik1
| T. Srinivasarao2
1PG Scholar, Department of EEE, Avanthi Engineering College, Narispatnam, Viskhaptnam (Dt), AP,
India.
2Assistant Professor, Department of EEE, Avanthi Engineering College, Narispatnam, Viskhaptnam(Dt),
AP, India.
Paper Setup must be in A4 size with Margin: Top 1.1 inch, Bottom 1 inch, Left 0.5 inch, Right 0.5 inch,
Multilevel configuration has the advantage of its simplicity and modularity over the configurations of the
other converters. With the application of multilevel converter in the high voltage and large power occasions in
recent years, its modulation strategy has become a research hot point in the field of power electronics. The
proposed power-factor-correction circuit can achieve unity power factor and ripple-free input current using a
coupled inductor. The proposed rectifier can also produce input currents that do not have dead band regions
and an output current that is continuous for all load conditions. The features of this converter are that it has
lower input section peak current stresses and a better harmonic content than similar converter with a
non-interleaved output, the output current is continuous for all load ranges, and the dc bus voltage is less
than 450 for all line and load conditions. In this paper, the operation of the new converter is explained, its
steady-state characteristics are determined by analysis, and these characteristics are used to develop a
procedure for the design of the converter. Hence the simulation results are obtained using
MATLAB/SIMULINK software. The proposed system provides a closed loop control for variable output
voltage. The SSPFC AC/DC converter can operate with lower peak voltage stresses across the switches and
the DC bus capacitors as it is a three-level converter. The proposed concept can be implemented with 5-level
for efficient output voltage.
KEYWORDS: Power Factor Correction (PFC), Single –Stage, Five Level Topology, Total Harmonic Distortion
(THD).
Copyright © 2016 International Journal for Modern Trends in Science and Technology
All rights reserved.
I. INTRODUCTION
Electric Power quality is a term which has
captured increasing attention in power engineering
in the recent years. Even though this subject has
always been of interest to power engineers; it has
assumed considerable interest in the 1990's.
Electric power quality means different things for
different people. To most electric power engineers,
the term refers to a certain sufficiently high grade
of electric service but beyond that there is no
universal agreement. The goal of developing
AC/DC converters with Isolation and Power Factor
Correction (PFC) feature in a single power
processing stage and without a mandatory
full-bridge rectifier has for years eluded power
electronics researchers. Present AC/DC
converters operated from a single-phase AC line
are based on conventional Pulse Width Modulation
(PWM) switching and process the power through at
least three distinct power processing stages:
full-bridge rectifier followed by boost PFC converter
and another cascaded isolated full-bridge DC/DC
converter stage, which together use a total of 14
switches and three magnetic components resulting
in corresponding efficiency, size and cost
limitations. Power-electronic inverters are
becoming popular for various industrial drives
applications. In recent years also high-power and
medium-voltage drive applications have been
installed. To overcome the limited semiconductor
voltage and current ratings, some kind of series
ABSTRACT
2 International Journal for Modern Trends in Science and Technology
Title of the Research Paper
and/or parallel connection will be necessary. Due
to their ability to synthesize waveforms with a
better harmonic spectrum and attain higher
voltages, multi-level inverters are receiving
increasing attention in the past few years.
Another method is using an ac–dc boost
converter in the front-end rectifying stage to
perform active PFC for most applications. The
ac–dc boost converter shapes the input line
current as an almost sinusoidal shape with a
harmonic content compliant with agency
standards. Using active PFC, however, increases
the cost and complexity of the overall two-stage
converter because an additional switching
converter must be implemented [2]. This has led to
the emergence of single-stage power
factor-corrected (SSPFC) converters.
There have been numerous publications
about SSPFC converters, particularly for
low-power ac–dc fly back and forward converters
[1]–[11]. Research on the topic of higher power
ac–dc single-stage full-bridge converters, however,
has proved to be more challenging, and thus, there
have been much fewer publications
[12]–[14].Several single-stage ac–dc full-bridge
current fed converters have been proposed [2];
these converters have a boost inductor connected
to the input of the full bridge circuit. Although
they can achieve a near-unity input power factor,
they lack an energy-storage capacitor across the
primary-side dc bus, which can result in the
appearance of high voltage overshoots and ringing
across the dc bus. It also causes the output
voltage to have a large low-frequency 120-Hz
ripple that limits their applications.
Fig.1 Power Factor Triangle
Power Factor Correction (PFC) technique
continues to be attractive research topic with
several effective regulations being reported.
Conventional cascade of two stage topology can
achieve good performance such as high power
factor and low voltage stress, but it usually suffers
from high cost and increased circuit complexity.
Many single-stage PFC AC/DC converters have
been proposed that can be applied cost-effectively.
However, it’s well known that in single stage
topologies, the voltage across the bulk capacitor
cannot be controlled well due to the fact that only
one switch and control loop are used. Moreover, the
storage capacitor voltage varies widely with the
input voltage and load variation, especially.
II. MULTILEVEL INVERTER
The general structure of the multilevel inverter is
to synthesize a sinusoidal voltage from several
levels of voltages typically obtained from capacitor
voltage sources. The so-called “multilevel” starts
from three levels. A three level inverter, also known
as a “neutral-clamped” inverter, consists of two
capacitor voltages in series and uses the center tap
as the neutral. Each phase leg of the three-level
inverter has two pairs of switching devices in
series. The center of each device pair is clamped to
the neutral through clamping diodes. The output
obtained from a three-level inverter is a
quasi-square wave output if fundamental
frequency switching is used. Multilevel inverters
are being considered for an increasing number of
applications due to their high power capability
associated with lower output harmonics and lower
commutation losses. Multilevel inverters have
become an effective and practical solution for
increasing power and reducing harmonics of AC
load. The main multilevel topologies are classified
into three categories: diode clamped inverters,
flying capacitor inverters, and cascaded inverters.
In a three-phase inverter system, the number of
main switches of each topology is equal.
Comparing with the number of other components,
for example, clamping diodes and dc-link
capacitors having the same capacity per unit, diode
clamped inverters have the least number of
capacitors among the three types but require
additional clamping diodes. Flying capacitor
inverters need the most number of capacitors. But
cascaded inverters are considered as having the
simplest structure.
The diode clamped inverter, particularly the
three-level one, has drawn much interest in motor
drive applications because it needs only one
common voltage source. Also, simple and efficient
PWM algorithms have been developed for it, even if
it has inherent unbalanced dc-link capacitor
voltage problem. However, it would be a limitation
to applications beyond four-level diode clamped
inverters for the reason of reliability and complexity
considering dc-link balancing and the prohibitively
high number of clamping diodes. Multilevel PWM
has lower dv/dt than that experienced in some
3 International Journal for Modern Trends in Science and Technology
Volume: 2 | Issue: 04 | April 2016 | ISSN: 2455-3778IJMTST
two-level PWM drives because switching is between
several smaller voltage levels. Diode clamped
multilevel inverter is a very general and widely used
topology. DCMLI works on the concept of using
diodes to limit voltage stress on power devices. A
DCMLI typically consists of (m-1) capacitors on the
DC bus where m is the total number of positive,
negative and zero levels in the output voltage.
Figure 2 shows a five level diode clamped inverter.
The order of numbering of the switches for phase a
is S1, S2, S3, S4, S5, S6, S7 and S8 and likewise
for other two phases. The DC bus consists of four
capacitors C1, C2, C3 and C4 acting as voltage
divider. For a DC bus voltage Vdc, the voltage
across each capacitor is Vdc/4 and voltage stress
on each device is limited to Vdc/4 through
clamping diode. The middle point of the four
capacitors „n‟ can be defined as the neutral point.
The principle of diode clamping to DC-link voltages
can be extended to any number of voltage levels.
Since the voltages across the semiconductor
switches are limited by conduction of the diodes
connected to the various DC levels, this class of
multilevel inverter is termed diode clamped MLI.
Table 1 shows the output voltage levels and the
corresponding switch states for the chosen five
level DCMLI. The switches are arranged into 4 pairs
(S1, S5), (S2, S6), (S3, S7), (S4, S8). If one switch of
the pair is turned on, the complementary switch of
the same pair must be off. Four switches are
triggered at any point of time to select the desired
level in the five levels DCMLI.
Mode1: output voltage of VO=0, two upper
switches S3, S4 and two lower switches S5 and S6
are turned on.
Mode2: output voltage of VO=Vdc/4, three upper
switches S2, S3, S4 and one lower switch S5 are
turned on.
Mode3: output voltage of VO=Vdc/2, all upper
switches S1 through S4 are turned on.
Mode4: output voltage of VO= -Vdc/4, upper
switch S4 and three lower switches S5, S6 and S7
are turned on.
Mode5: output voltage of VO = -Vdc/2, all lower
switches S5 through S6 are turned on.
The output voltage VO has five states: Vdc/2,
Vdc/4, 0, - Vdc/4 and - Vdc/2. The gate signals for
the chosen five level DCMLI are developed using
MATLABSIMULINK.
Vin D1
D2
D3
D4
D5
D6
CF
Vdc/2
S1
S2
S3
S4
S5
S6
S7
S8
N1:N2
Lo
VO
Dx1
Dx2
Dx3
Dx4
Dx1
Dx2
Dx3
Dx4
Dx1
Dx2
Dx3
Dx4
Vo
Vdc/2
Vdc/2
Vdc/2
Fig.2. Interleaved three-stage five level converters.
Table 1 Switching Scheme for five Level DCMLI
S1 S2 S3 S4 S5 S6 S7 S8 Vo
1 1 1 1 0 0 0 0 Vdc/2
0 1 1 1 1 0 0 0 Vdc/4
0 0 1 1 1 1 0 0 0
0 0 0 1 1 1 1 0 -Vdc/4
0 0 0 0 1 1 1 1 -Vdc/2
III. OPERATION OF PROPOSED CONVERTER
The proposed converter and its key waveforms
are shown in Fig. 3 and 4. The proposed converter
uses auxiliary windings that are taken from the
converter transformer to act As "magnetic
switches" to cancel the dc bus capacitor voltage so
that the voltage that appears across the diode
bridge output is zero. When the primary voltage of
the main transformer is positive, Auxiliary Winding
1 cancels out the dc bus voltage so that the output
voltage of Diode Bridge 1 (DB1) is zero and the
currents in input inductors La1, Lb1, and Lc1 rise.
When the primary voltage of the main transformer
is negative, Auxiliary Winding 2 cancels out the dc
bus voltage so that the output voltage of Diode
Bridge 2 (DB2) is zero and the currents in input
inductors La2, Lb2, and Lc2 rise. When there is no
voltage across the main transformer primary
winding, the total voltage across the dc bus
capacitors appears at the output of the diode
bridges and the input currents falls since this
voltage is greater than the input voltage. If the
input currents are discontinuous, then they will be
naturally sinusoidal and in phase with the input
voltages. The converters modes of operation are
explained in this section. Typical converter
waveforms are shown in Fig. 3. The equivalent
circuit in each stage is shown in Fig. 4.The
converter goes through the following modes of
operation.
4 International Journal for Modern Trends in Science and Technology
Title of the Research Paper
Fig.3. Proposed interleaved three-stage three-level
converter.
Mode 1 (t0< t < t1) (Fig. 5):
During this interval, switches S1and S2 are ON. In
this mode, energy from dc bus capacitor C1flows to
the output load. Due to magnetic coupling, a
voltage appears across Auxiliary Winding 1 that
cancels the total dc bus capacitor voltage; the
voltage at the diode bridge output is zero and the
input currents in La1, Lb1, and Lc1 rise.
Fig. 4. Typical waveforms describing the modes of
operation.
Mode 2 (t1< t < t2) (Fig. 6):
In this mode, S1 is OFF and S2 remains ON. The
energy stored in L1during the previous mode starts
to transfer into the dc bus capacitor. The primary
current of the main transformer circulates through
D1and S2. With respect to the converter's output
section, the load inductor current freewheels in the
secondary of the transformer, which defines a
voltage across the load filter inductor equal to –VL.
Fig.5. Mode 1 operation of interleaved three-stage
three-level converter.
Fig.6. Mode 2operation of interleaved three-stage
three-level converter.
Mode 3 (t2< t < t3) (Fig. 7)
In this mode, S1and S2 is OFF. The energy stored
in L1still is transferring into the dc bus capacitor.
The primary current of the transformer charges C2
through the body diodes of S3and S4. Switches S3
and S4 are switched ON at the end of this mode.
Fig.7. Mode 3 operation of interleaved three-stage
three-level converter.
5 International Journal for Modern Trends in Science and Technology
Volume: 2 | Issue: 04 | April 2016 | ISSN: 2455-3778IJMTST
Fig.8. Mode 4 operation of interleaved three-stage
three-level converter.
Mode 4 (t3< t < t4) (Fig. 8)
In this mode, S3 and S4 are ON and energy flows
from the capacitor C2 into the load. The magnetic
switch cancels out the dc bus voltage and voltage
across the auxiliary inductors L2 becomes only the
rectified supply voltage of each phase and the
current flowing through each inductor increases.
This mode ends when the energy stored in
L1completely transfers into the dc bus capacitor.
For the remainder of the switching cycle, the
converter goes through Modes 1 to 4, but with S3
and S4 ON instead of S1and S2and DB2instead of
DB1.It should be noted that input current is
summation of inductor currents iL1and iL2 which
are both discontinuous. However, by selecting
appropriate values for L1(= La1= Lb1= Lc1) and
L2(= La2= Lb2= Lc2) in such a way that two
inductor currents such as iLa1and iLa2have to
overlap each other, the input current can be made
continuous as shown in Fig. 9; thus reducing the
size of input filter significantly. There is a natural
180o phase difference between the currents in L1
and the currents in L2 as one set of currents rises
when the transformer
Fig.9. Interleaving between two input inductor currents.
Primary is impressed with a positive voltage and
the other set rises when the transformer primary is
impressed with a negative voltage – these two
events occurs 180o apart during a switching cycle.
IV. MATLAB/ SIMULINK RESULTS
Here simulation is carried out in several cases,
in that, 1). Evaluation of Proposed Three Level
AC-DC Converter under Power Factor Correction
Mode 2). Evaluation of Proposed Five level AC-DC
Converter under Power Factor Correction Mode.
Case 1: Evaluation of Proposed AC-DC Converter
under Power Factor Correction Mode
Fig.10. Matlab/Simulink Model of Proposed AC-DC
Converter under Power Factor Correction Mode.
Fig.10. shows the Matlab/Simulink Model of
Proposed AC-DC Converter under Power Factor
Correction Mode using Matlab/Simulink Software
package.
(a) Voltages of VDS1 & VDS2
(b) Primary Voltage of Main Transformer
(c) Source Side Power Factor
6 International Journal for Modern Trends in Science and Technology
Title of the Research Paper
(d) Output Inductor Current
Fig. 11 Simulation Results of Proposed AC-DC
Converter under Power Factor Correction Mode, in
that represents (a) Voltage at VDS1 & VDS2
Switches, (b) Primary Voltage of Main Transformer,
(c) Source Side Power factor, (d) Output Inductor
Current.
Case 2: Evaluation of Proposed Five level AC-DC
Converter under Power Factor Correction Mode
Fig.12 Matlab/Simulink Model of Proposed 5-Level AC-DC
Converter under Power Factor Correction Mode.
Fig.12. shows the Matlab/Simulink Model of
Proposed 5-Level AC-DC Converter under Power
Factor Correction Mode using Matlab/Simulink
Software package.
(a) Primary Voltage of main Transformer (Five Level
Voltage)
(b) Output Voltage
(c) Output Current
(d) Source Side Power Factor
Fig. 13 shows the Simulation Results of Proposed
5-Level AC-DC Converter under Power Factor
Correction Mode, in that represents (a) Primary
Voltage of Main Transformer, (b) Output Voltage (c)
Output Inductor Current, (d) Source Side Power
factor.
V. CONCLUSION
The proposed converter can operate with an
input current harmonic content that meets the
EN61000-3-2 Class Constructing new power
converters that are suitable for medium to high
voltage range applications is a great challenge for
power electronics. The need for solid-state ac-dc
converters to improve power quality in terms of
power-factor correction (PFC), reduced total
harmonic distortion at input ac mains, and
precisely regulated dc output have motivated the
proposal of several topologies based on classical
converters. Here proposed a three-phase,
three-level and five levels, single-stage power-factor
corrected AC/DC converter that operates to
7 International Journal for Modern Trends in Science and Technology
Volume: 2 | Issue: 04 | April 2016 | ISSN: 2455-3778IJMTST
regulate the output voltage was presented in this
paper. The proposed converter has the following
features. Proposed converter can operate with
lower peak voltage stresses across the switches
and the dc bus capacitors as it is a three-level &
five level converters. This allows for greater
flexibility in the design of the converter and
ultimately improved performance.
REFERENCES
[1] “Limits for Harmonic Current Emission (Equipment
Input Current<16A per Phase),” IEC1000-3-2
International Standard, 1995.
[2] “Limits for Harmonic Current Emission (Equipment
Input Current>16A per Phase),” IEC1000-3-4
International Standard, 1998.
[3] IEEE Std. 519-1992, “IEEE Recommended Practices
and Requirements for Harmonic Control in Electric
Power Systems,” April 1993.
[4] B. Tamyurek, and D.A. Torrey, “A three-phase unity
power factor single-stage ac–dc converter based on
an interleaved fly back topology,”IEEE Trans. on
Power. Elec., vol. 26, no. 1, pp. 308-318, 2011.
[5] J.M. Kwon, W.Y. Choi, B.H. Kwon, “Single-stage
quasi-resonant fly back converter for a cost-effective
PDP sustain power module,”IEEE Trans. on
Industrial. Elec., vol. 58, no. 6, pp 2372-2377, 2011.
[6] H.S. Ribeiro, B.V. Borges, “Analysis and design of a
high-efficiency full-bridge single-stage converter
with reduced auxiliary components,” IEEE Trans. on
Power Elec., vol. 25, no. 7, pp. 1850-1862, 2010.
[7] H.L. Cheng, Y.C. Hsieh, C.S. Lin, “A novel
single-stage high-power factor ac/dc converter
featuring high circuit efficiency,” IEEE Trans. on
Industrial. Elec., vol. 58, no. 2, pp. 524-532, 2011.
[8] S.K. Ki, D.D.-C. Lu, “Implementation of an efficient
transformer-less single-stage single-switch ac/dc
converter,” IEEE Trans. on Industrial. Elec., vol. 57,
no. 12, pp. 4095-4105, 2010.
[9] H. Ma, Y. Ji, Y. Xu, “ Design and analysis of
single-stage power factor correction converter with a
feedback winding,” IEEE Trans. on Power Elec., vol.
25, no. 6., pp. 1460-1470, 2010.
[10]H. Keyhani, H.A. Toliyat, "Flying-capacitor boost
converter," Applied Power Electronics Conference
and Exposition (APEC), 2012 TwentySeventh Annual
IEEE, pp.2311-2318, 5-9 Feb. 2012.
[11]J. Zhang, D.D.-C. Lu, T. Sun; “Fly back-based
single-stage power factor-correction scheme with
time-multiplexing control,” IEEE Trans. on
Industrial. Elec., vol. 57, no. 3, pp. 1041-1049,
2010.
[12]H.S. Ribeiro, B.V. Borges, “New optimized full-bridge
single-stage ac/dc converters,” IEEE Trans. on
Industrial. Elec., vol. 58, no. 6, pp. 2397-2409,
2011.
[13]H. M. Suraywanshi, M.R. Ramteke. K. L. Thakre,
and V. B. Borghate, “Unity-power-factor operation of
three phase ac-dc soft switched converter based on
boost active clamp topology in modular approach,”
IEEE Trans. on Power Elec., vol. 23, no. 1., pp.
229-236, Jan. 2008.
[14]U. Kamnarn, V. Chunkag, “Analysis and design of a
modular three phase ac-to-dc converter using CUK
rectifier module with nearly unity power factor and
fast dynamic response, ”IEEE Trans. on Power Elec.,
vol. 24, no. 8., 2009, pp. 2000-2012.
[15]U. Kamnarn, V. Chunkag, “A power balance control
technique for operating a three-phase ac to dc
converter using single-phase CUK rectifier modules,
” IEEE conference on Industrial Electronics and
Applications,2006 pp. 1-6.

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A Novel Integrated AC-DC Five Level Converter Strategy for Power Factor Correction

  • 1. 1 International Journal for Modern Trends in Science and Technology Volume: 2 | Issue: 04 | April 2016 | ISSN: 2455-3778IJMTST A Novel Integrated AC-DC Five Level Converter Strategy for Power Factor Correction K. Karthik1 | T. Srinivasarao2 1PG Scholar, Department of EEE, Avanthi Engineering College, Narispatnam, Viskhaptnam (Dt), AP, India. 2Assistant Professor, Department of EEE, Avanthi Engineering College, Narispatnam, Viskhaptnam(Dt), AP, India. Paper Setup must be in A4 size with Margin: Top 1.1 inch, Bottom 1 inch, Left 0.5 inch, Right 0.5 inch, Multilevel configuration has the advantage of its simplicity and modularity over the configurations of the other converters. With the application of multilevel converter in the high voltage and large power occasions in recent years, its modulation strategy has become a research hot point in the field of power electronics. The proposed power-factor-correction circuit can achieve unity power factor and ripple-free input current using a coupled inductor. The proposed rectifier can also produce input currents that do not have dead band regions and an output current that is continuous for all load conditions. The features of this converter are that it has lower input section peak current stresses and a better harmonic content than similar converter with a non-interleaved output, the output current is continuous for all load ranges, and the dc bus voltage is less than 450 for all line and load conditions. In this paper, the operation of the new converter is explained, its steady-state characteristics are determined by analysis, and these characteristics are used to develop a procedure for the design of the converter. Hence the simulation results are obtained using MATLAB/SIMULINK software. The proposed system provides a closed loop control for variable output voltage. The SSPFC AC/DC converter can operate with lower peak voltage stresses across the switches and the DC bus capacitors as it is a three-level converter. The proposed concept can be implemented with 5-level for efficient output voltage. KEYWORDS: Power Factor Correction (PFC), Single –Stage, Five Level Topology, Total Harmonic Distortion (THD). Copyright © 2016 International Journal for Modern Trends in Science and Technology All rights reserved. I. INTRODUCTION Electric Power quality is a term which has captured increasing attention in power engineering in the recent years. Even though this subject has always been of interest to power engineers; it has assumed considerable interest in the 1990's. Electric power quality means different things for different people. To most electric power engineers, the term refers to a certain sufficiently high grade of electric service but beyond that there is no universal agreement. The goal of developing AC/DC converters with Isolation and Power Factor Correction (PFC) feature in a single power processing stage and without a mandatory full-bridge rectifier has for years eluded power electronics researchers. Present AC/DC converters operated from a single-phase AC line are based on conventional Pulse Width Modulation (PWM) switching and process the power through at least three distinct power processing stages: full-bridge rectifier followed by boost PFC converter and another cascaded isolated full-bridge DC/DC converter stage, which together use a total of 14 switches and three magnetic components resulting in corresponding efficiency, size and cost limitations. Power-electronic inverters are becoming popular for various industrial drives applications. In recent years also high-power and medium-voltage drive applications have been installed. To overcome the limited semiconductor voltage and current ratings, some kind of series ABSTRACT
  • 2. 2 International Journal for Modern Trends in Science and Technology Title of the Research Paper and/or parallel connection will be necessary. Due to their ability to synthesize waveforms with a better harmonic spectrum and attain higher voltages, multi-level inverters are receiving increasing attention in the past few years. Another method is using an ac–dc boost converter in the front-end rectifying stage to perform active PFC for most applications. The ac–dc boost converter shapes the input line current as an almost sinusoidal shape with a harmonic content compliant with agency standards. Using active PFC, however, increases the cost and complexity of the overall two-stage converter because an additional switching converter must be implemented [2]. This has led to the emergence of single-stage power factor-corrected (SSPFC) converters. There have been numerous publications about SSPFC converters, particularly for low-power ac–dc fly back and forward converters [1]–[11]. Research on the topic of higher power ac–dc single-stage full-bridge converters, however, has proved to be more challenging, and thus, there have been much fewer publications [12]–[14].Several single-stage ac–dc full-bridge current fed converters have been proposed [2]; these converters have a boost inductor connected to the input of the full bridge circuit. Although they can achieve a near-unity input power factor, they lack an energy-storage capacitor across the primary-side dc bus, which can result in the appearance of high voltage overshoots and ringing across the dc bus. It also causes the output voltage to have a large low-frequency 120-Hz ripple that limits their applications. Fig.1 Power Factor Triangle Power Factor Correction (PFC) technique continues to be attractive research topic with several effective regulations being reported. Conventional cascade of two stage topology can achieve good performance such as high power factor and low voltage stress, but it usually suffers from high cost and increased circuit complexity. Many single-stage PFC AC/DC converters have been proposed that can be applied cost-effectively. However, it’s well known that in single stage topologies, the voltage across the bulk capacitor cannot be controlled well due to the fact that only one switch and control loop are used. Moreover, the storage capacitor voltage varies widely with the input voltage and load variation, especially. II. MULTILEVEL INVERTER The general structure of the multilevel inverter is to synthesize a sinusoidal voltage from several levels of voltages typically obtained from capacitor voltage sources. The so-called “multilevel” starts from three levels. A three level inverter, also known as a “neutral-clamped” inverter, consists of two capacitor voltages in series and uses the center tap as the neutral. Each phase leg of the three-level inverter has two pairs of switching devices in series. The center of each device pair is clamped to the neutral through clamping diodes. The output obtained from a three-level inverter is a quasi-square wave output if fundamental frequency switching is used. Multilevel inverters are being considered for an increasing number of applications due to their high power capability associated with lower output harmonics and lower commutation losses. Multilevel inverters have become an effective and practical solution for increasing power and reducing harmonics of AC load. The main multilevel topologies are classified into three categories: diode clamped inverters, flying capacitor inverters, and cascaded inverters. In a three-phase inverter system, the number of main switches of each topology is equal. Comparing with the number of other components, for example, clamping diodes and dc-link capacitors having the same capacity per unit, diode clamped inverters have the least number of capacitors among the three types but require additional clamping diodes. Flying capacitor inverters need the most number of capacitors. But cascaded inverters are considered as having the simplest structure. The diode clamped inverter, particularly the three-level one, has drawn much interest in motor drive applications because it needs only one common voltage source. Also, simple and efficient PWM algorithms have been developed for it, even if it has inherent unbalanced dc-link capacitor voltage problem. However, it would be a limitation to applications beyond four-level diode clamped inverters for the reason of reliability and complexity considering dc-link balancing and the prohibitively high number of clamping diodes. Multilevel PWM has lower dv/dt than that experienced in some
  • 3. 3 International Journal for Modern Trends in Science and Technology Volume: 2 | Issue: 04 | April 2016 | ISSN: 2455-3778IJMTST two-level PWM drives because switching is between several smaller voltage levels. Diode clamped multilevel inverter is a very general and widely used topology. DCMLI works on the concept of using diodes to limit voltage stress on power devices. A DCMLI typically consists of (m-1) capacitors on the DC bus where m is the total number of positive, negative and zero levels in the output voltage. Figure 2 shows a five level diode clamped inverter. The order of numbering of the switches for phase a is S1, S2, S3, S4, S5, S6, S7 and S8 and likewise for other two phases. The DC bus consists of four capacitors C1, C2, C3 and C4 acting as voltage divider. For a DC bus voltage Vdc, the voltage across each capacitor is Vdc/4 and voltage stress on each device is limited to Vdc/4 through clamping diode. The middle point of the four capacitors „n‟ can be defined as the neutral point. The principle of diode clamping to DC-link voltages can be extended to any number of voltage levels. Since the voltages across the semiconductor switches are limited by conduction of the diodes connected to the various DC levels, this class of multilevel inverter is termed diode clamped MLI. Table 1 shows the output voltage levels and the corresponding switch states for the chosen five level DCMLI. The switches are arranged into 4 pairs (S1, S5), (S2, S6), (S3, S7), (S4, S8). If one switch of the pair is turned on, the complementary switch of the same pair must be off. Four switches are triggered at any point of time to select the desired level in the five levels DCMLI. Mode1: output voltage of VO=0, two upper switches S3, S4 and two lower switches S5 and S6 are turned on. Mode2: output voltage of VO=Vdc/4, three upper switches S2, S3, S4 and one lower switch S5 are turned on. Mode3: output voltage of VO=Vdc/2, all upper switches S1 through S4 are turned on. Mode4: output voltage of VO= -Vdc/4, upper switch S4 and three lower switches S5, S6 and S7 are turned on. Mode5: output voltage of VO = -Vdc/2, all lower switches S5 through S6 are turned on. The output voltage VO has five states: Vdc/2, Vdc/4, 0, - Vdc/4 and - Vdc/2. The gate signals for the chosen five level DCMLI are developed using MATLABSIMULINK. Vin D1 D2 D3 D4 D5 D6 CF Vdc/2 S1 S2 S3 S4 S5 S6 S7 S8 N1:N2 Lo VO Dx1 Dx2 Dx3 Dx4 Dx1 Dx2 Dx3 Dx4 Dx1 Dx2 Dx3 Dx4 Vo Vdc/2 Vdc/2 Vdc/2 Fig.2. Interleaved three-stage five level converters. Table 1 Switching Scheme for five Level DCMLI S1 S2 S3 S4 S5 S6 S7 S8 Vo 1 1 1 1 0 0 0 0 Vdc/2 0 1 1 1 1 0 0 0 Vdc/4 0 0 1 1 1 1 0 0 0 0 0 0 1 1 1 1 0 -Vdc/4 0 0 0 0 1 1 1 1 -Vdc/2 III. OPERATION OF PROPOSED CONVERTER The proposed converter and its key waveforms are shown in Fig. 3 and 4. The proposed converter uses auxiliary windings that are taken from the converter transformer to act As "magnetic switches" to cancel the dc bus capacitor voltage so that the voltage that appears across the diode bridge output is zero. When the primary voltage of the main transformer is positive, Auxiliary Winding 1 cancels out the dc bus voltage so that the output voltage of Diode Bridge 1 (DB1) is zero and the currents in input inductors La1, Lb1, and Lc1 rise. When the primary voltage of the main transformer is negative, Auxiliary Winding 2 cancels out the dc bus voltage so that the output voltage of Diode Bridge 2 (DB2) is zero and the currents in input inductors La2, Lb2, and Lc2 rise. When there is no voltage across the main transformer primary winding, the total voltage across the dc bus capacitors appears at the output of the diode bridges and the input currents falls since this voltage is greater than the input voltage. If the input currents are discontinuous, then they will be naturally sinusoidal and in phase with the input voltages. The converters modes of operation are explained in this section. Typical converter waveforms are shown in Fig. 3. The equivalent circuit in each stage is shown in Fig. 4.The converter goes through the following modes of operation.
  • 4. 4 International Journal for Modern Trends in Science and Technology Title of the Research Paper Fig.3. Proposed interleaved three-stage three-level converter. Mode 1 (t0< t < t1) (Fig. 5): During this interval, switches S1and S2 are ON. In this mode, energy from dc bus capacitor C1flows to the output load. Due to magnetic coupling, a voltage appears across Auxiliary Winding 1 that cancels the total dc bus capacitor voltage; the voltage at the diode bridge output is zero and the input currents in La1, Lb1, and Lc1 rise. Fig. 4. Typical waveforms describing the modes of operation. Mode 2 (t1< t < t2) (Fig. 6): In this mode, S1 is OFF and S2 remains ON. The energy stored in L1during the previous mode starts to transfer into the dc bus capacitor. The primary current of the main transformer circulates through D1and S2. With respect to the converter's output section, the load inductor current freewheels in the secondary of the transformer, which defines a voltage across the load filter inductor equal to –VL. Fig.5. Mode 1 operation of interleaved three-stage three-level converter. Fig.6. Mode 2operation of interleaved three-stage three-level converter. Mode 3 (t2< t < t3) (Fig. 7) In this mode, S1and S2 is OFF. The energy stored in L1still is transferring into the dc bus capacitor. The primary current of the transformer charges C2 through the body diodes of S3and S4. Switches S3 and S4 are switched ON at the end of this mode. Fig.7. Mode 3 operation of interleaved three-stage three-level converter.
  • 5. 5 International Journal for Modern Trends in Science and Technology Volume: 2 | Issue: 04 | April 2016 | ISSN: 2455-3778IJMTST Fig.8. Mode 4 operation of interleaved three-stage three-level converter. Mode 4 (t3< t < t4) (Fig. 8) In this mode, S3 and S4 are ON and energy flows from the capacitor C2 into the load. The magnetic switch cancels out the dc bus voltage and voltage across the auxiliary inductors L2 becomes only the rectified supply voltage of each phase and the current flowing through each inductor increases. This mode ends when the energy stored in L1completely transfers into the dc bus capacitor. For the remainder of the switching cycle, the converter goes through Modes 1 to 4, but with S3 and S4 ON instead of S1and S2and DB2instead of DB1.It should be noted that input current is summation of inductor currents iL1and iL2 which are both discontinuous. However, by selecting appropriate values for L1(= La1= Lb1= Lc1) and L2(= La2= Lb2= Lc2) in such a way that two inductor currents such as iLa1and iLa2have to overlap each other, the input current can be made continuous as shown in Fig. 9; thus reducing the size of input filter significantly. There is a natural 180o phase difference between the currents in L1 and the currents in L2 as one set of currents rises when the transformer Fig.9. Interleaving between two input inductor currents. Primary is impressed with a positive voltage and the other set rises when the transformer primary is impressed with a negative voltage – these two events occurs 180o apart during a switching cycle. IV. MATLAB/ SIMULINK RESULTS Here simulation is carried out in several cases, in that, 1). Evaluation of Proposed Three Level AC-DC Converter under Power Factor Correction Mode 2). Evaluation of Proposed Five level AC-DC Converter under Power Factor Correction Mode. Case 1: Evaluation of Proposed AC-DC Converter under Power Factor Correction Mode Fig.10. Matlab/Simulink Model of Proposed AC-DC Converter under Power Factor Correction Mode. Fig.10. shows the Matlab/Simulink Model of Proposed AC-DC Converter under Power Factor Correction Mode using Matlab/Simulink Software package. (a) Voltages of VDS1 & VDS2 (b) Primary Voltage of Main Transformer (c) Source Side Power Factor
  • 6. 6 International Journal for Modern Trends in Science and Technology Title of the Research Paper (d) Output Inductor Current Fig. 11 Simulation Results of Proposed AC-DC Converter under Power Factor Correction Mode, in that represents (a) Voltage at VDS1 & VDS2 Switches, (b) Primary Voltage of Main Transformer, (c) Source Side Power factor, (d) Output Inductor Current. Case 2: Evaluation of Proposed Five level AC-DC Converter under Power Factor Correction Mode Fig.12 Matlab/Simulink Model of Proposed 5-Level AC-DC Converter under Power Factor Correction Mode. Fig.12. shows the Matlab/Simulink Model of Proposed 5-Level AC-DC Converter under Power Factor Correction Mode using Matlab/Simulink Software package. (a) Primary Voltage of main Transformer (Five Level Voltage) (b) Output Voltage (c) Output Current (d) Source Side Power Factor Fig. 13 shows the Simulation Results of Proposed 5-Level AC-DC Converter under Power Factor Correction Mode, in that represents (a) Primary Voltage of Main Transformer, (b) Output Voltage (c) Output Inductor Current, (d) Source Side Power factor. V. CONCLUSION The proposed converter can operate with an input current harmonic content that meets the EN61000-3-2 Class Constructing new power converters that are suitable for medium to high voltage range applications is a great challenge for power electronics. The need for solid-state ac-dc converters to improve power quality in terms of power-factor correction (PFC), reduced total harmonic distortion at input ac mains, and precisely regulated dc output have motivated the proposal of several topologies based on classical converters. Here proposed a three-phase, three-level and five levels, single-stage power-factor corrected AC/DC converter that operates to
  • 7. 7 International Journal for Modern Trends in Science and Technology Volume: 2 | Issue: 04 | April 2016 | ISSN: 2455-3778IJMTST regulate the output voltage was presented in this paper. The proposed converter has the following features. Proposed converter can operate with lower peak voltage stresses across the switches and the dc bus capacitors as it is a three-level & five level converters. This allows for greater flexibility in the design of the converter and ultimately improved performance. REFERENCES [1] “Limits for Harmonic Current Emission (Equipment Input Current<16A per Phase),” IEC1000-3-2 International Standard, 1995. [2] “Limits for Harmonic Current Emission (Equipment Input Current>16A per Phase),” IEC1000-3-4 International Standard, 1998. [3] IEEE Std. 519-1992, “IEEE Recommended Practices and Requirements for Harmonic Control in Electric Power Systems,” April 1993. [4] B. Tamyurek, and D.A. Torrey, “A three-phase unity power factor single-stage ac–dc converter based on an interleaved fly back topology,”IEEE Trans. on Power. Elec., vol. 26, no. 1, pp. 308-318, 2011. [5] J.M. Kwon, W.Y. Choi, B.H. Kwon, “Single-stage quasi-resonant fly back converter for a cost-effective PDP sustain power module,”IEEE Trans. on Industrial. Elec., vol. 58, no. 6, pp 2372-2377, 2011. [6] H.S. Ribeiro, B.V. Borges, “Analysis and design of a high-efficiency full-bridge single-stage converter with reduced auxiliary components,” IEEE Trans. on Power Elec., vol. 25, no. 7, pp. 1850-1862, 2010. [7] H.L. Cheng, Y.C. Hsieh, C.S. Lin, “A novel single-stage high-power factor ac/dc converter featuring high circuit efficiency,” IEEE Trans. on Industrial. Elec., vol. 58, no. 2, pp. 524-532, 2011. [8] S.K. Ki, D.D.-C. Lu, “Implementation of an efficient transformer-less single-stage single-switch ac/dc converter,” IEEE Trans. on Industrial. Elec., vol. 57, no. 12, pp. 4095-4105, 2010. [9] H. Ma, Y. Ji, Y. Xu, “ Design and analysis of single-stage power factor correction converter with a feedback winding,” IEEE Trans. on Power Elec., vol. 25, no. 6., pp. 1460-1470, 2010. [10]H. Keyhani, H.A. Toliyat, "Flying-capacitor boost converter," Applied Power Electronics Conference and Exposition (APEC), 2012 TwentySeventh Annual IEEE, pp.2311-2318, 5-9 Feb. 2012. [11]J. Zhang, D.D.-C. Lu, T. Sun; “Fly back-based single-stage power factor-correction scheme with time-multiplexing control,” IEEE Trans. on Industrial. Elec., vol. 57, no. 3, pp. 1041-1049, 2010. [12]H.S. Ribeiro, B.V. Borges, “New optimized full-bridge single-stage ac/dc converters,” IEEE Trans. on Industrial. Elec., vol. 58, no. 6, pp. 2397-2409, 2011. [13]H. M. Suraywanshi, M.R. Ramteke. K. L. Thakre, and V. B. Borghate, “Unity-power-factor operation of three phase ac-dc soft switched converter based on boost active clamp topology in modular approach,” IEEE Trans. on Power Elec., vol. 23, no. 1., pp. 229-236, Jan. 2008. [14]U. Kamnarn, V. Chunkag, “Analysis and design of a modular three phase ac-to-dc converter using CUK rectifier module with nearly unity power factor and fast dynamic response, ”IEEE Trans. on Power Elec., vol. 24, no. 8., 2009, pp. 2000-2012. [15]U. Kamnarn, V. Chunkag, “A power balance control technique for operating a three-phase ac to dc converter using single-phase CUK rectifier modules, ” IEEE conference on Industrial Electronics and Applications,2006 pp. 1-6.