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Pimpri Chinchwad Education Trust’s
Pimpri Chinchwad College of Engineering and
Research, Pune
Course- Theory of Machines-II
Topic –Spiral Gear
By
Prof.Fodase G.M.
Spiral Gears
• Skew Gears / Crossed Helical Gears
• Used for Non-parallel & Non-intersecting shafts
• Point contact between mating teeth
• Low load transmission
• Used in distribution devices of automobile engines/
measurement instruments
Spiral Gears
• Two meshing gears can have same or opposite hands
• Helix angle in case of spiral angle is known as Spiral Angle
• If spiral angles are different, Transverse module mt is also
different
• For specifying size of spiral gears Normal module mn is
always used
Shaft Angle Of Spiral Gears
Shaft Angle Of Spiral Gears
21  
21  
• The shaft angle (θ) is the angle through which one of the
shaft must be rotated so that it is parallel to the other
shaft
• If the hands of two meshing spiral gears are same, then
the shaft angle θ is given by,
• If the hands of two meshing spiral gears are different,
then the shaft angle θ is given by,
Centre Distance Between Spiral Gears
l= C.D. between spiral gears
α1,α2= Spiral angles for gear 1 & 2
T1,T2 = No. of teeth on gear 1 & 2
N1,N2= Speed of gear 1 & 2
G= Gear ratio=T2/T1=N1/N2
mt1,mt2= Transverse module for 1 & 2
mn= Normal module for 1& 2
r1,r2 = PC radius for 1 & 2
Centre Distance Between Spiral Gears
2
22
2
Tm
r
t 

2
11
1
Tm
r
t 

2
Tm
r
t 

We know that pitch circle radius of gear is,
Pitch circle radius of gear 1 is,
Pitch circle radius of gear 2 is,
Centre Distance Between Spiral Gears





















21
1
2
12
1
1
2
2
1
1
2
2
1
1
2211
coscos
1
2
cos
/
cos
1
2
coscos2
2cos2cos
22
21




GTm
l
TTTm
l
TTm
l
TmTm
l
TmTm
l
rrl
n
n
n
nn
tt
The centre distance between two spiral gear is, 1
2
l
Efficiency Of Spiral Gears
Efficiency Of Spiral Gears
Ft1 = Tangential force acting on gear 1
Ft2 = Tangential force acting on gear 2
Fa = Axial force acting on gear 1
Fa2 = Axial force acting on gear 2
FN = Normal reaction at the point of contact
F = Resultant force/ Resultant reaction at pt of contact
α1 = Spiral angles for gear 1
α2 = Spiral angles for gear 2
• θ = Shaft angle = α1 + α2
• Φ = Angle of friction
• N1 = Speed of gear 1
• N2 = Speed of gear 2
• G = Gear ratio = T2/T1 = N1/N2
• mt1 = Transverse module for 1
• mt2 = Transverse module for 2
• mn = Normal module for 1 & 2
• d1 = PC diameter for 1
• d2 = PC diameter for 2
Efficiency Of Spiral Gears
Efficiency Of Spiral Gears
)1.........().........(cos
60
)/(
60
)/(
260
2
)/(
60
2
)/(
60
2
)/(
)cos(
,....
1
11
1
11
1
1
1
11
1
1
1
11














F
Nd
piwork
F
Nd
piwork
d
F
N
piwork
rF
N
piwork
M
N
piwork
FF
PABFrom
t
t
t
t
t
Work i/p or i/p power to the driver is;
Efficiency Of Spiral Gears
)2........().........(cos
60
)/(
60
)/(
260
2
)/(
60
2
)/(
60
2
)/(
)cos(
,....
2
22
2
22
2
2
2
22
2
2
2
22














F
Nd
powork
F
Nd
powork
d
F
N
powork
rF
N
powork
M
N
powork
FF
PCDFrom
t
t
t
t
t
Work i/p or i/p power to the driver is;
Efficiency Of Spiral Gears
)(cos
)(cos
)(cos
60
)(cos
60
)/(
)/(
111
222
1
11
2
22
















Nd
Nd
F
Nd
F
Nd
piwork
powork
The Efficiency of Spiral gear is;
Efficiency Of Spiral Gears
)4(....................
cos
)3(....................
cos
................cos
cos
2
2
2
1
1
1
1
1
1
11




Tm
d
Tm
d
T
d
m
T
d
m
mm
n
n
tn
tn

















We know that;
Efficiency Of Spiral Gears
)5....(..............................
cos
cos
cos
cos
cos
cos
cos
cos
2
1
1
2
2
1
11
22
2
1
1
2
1
2
2
1
11
22
11
22
1
1
1
2
2
2
11
22












N
N
T
T
G
Nd
Nd
T
T
d
d
NT
NT
Nd
Nd
N
Tm
N
Tm
Nd
Nd
n
n









From eq (3) & (4);
Efficiency Of Spiral Gears
Substituting value of eq (5) in η;
)].....([..........
)cos()cos(
)cos()cos(
)cos()cos(2/1
)cos()cos(2/1
)(coscos
)(coscos
21
12
21
1212
2121
12
21
A






















Efficiency Of Spiral Gears
Angles Φ & θ are constants,
Therefore, Efficiency will be maximum when
cos(α1-α2-Φ) is maximum i.e.,










12
21
21
21
21
0
1)cos(
OR
Efficiency Of Spiral Gears
Substituting value of α1 & α2 in η;
2
,.............
2
2
)(
1)cos(
1)cos(
)0cos()cos(
)0cos()cos(
)cos()cos(
)cos()cos(
21
1
11
11
21
21
max
max
11
22
max




































Similarly
Efficiency Of Spiral Gears
2
1




2
2



&
Are conditions for maximum efficiency of spiral gears
)sin(
,
)sin(
,
22
11






FF
PCDFrom
FF
PABFrom
a
a
Axial thrust on driver is;
Axial thrust on driven is;
Velocity Of Sliding Between Spiral Gears
V1
V2
V1sinα
V2sinα
Velocity Of Sliding Between Spiral Gears
222
111
rV
rV




22
11
sin
sin


V
V


222111
2211
sinsin
sinsin




rrV
VVV
s
s
Circumferential velocity/ Tangential velocityof gear 1 at pitch pt;
Circumferential velocity/ Tangential velocityof gear 2 at pitch pt;
Component of V1 along the tooth profile
Component of V2 along the tooth profile
Velocity of sliding between gear 1 & 2 is;
Unit ii spiral gears

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Unit ii spiral gears

  • 1. Pimpri Chinchwad Education Trust’s Pimpri Chinchwad College of Engineering and Research, Pune Course- Theory of Machines-II Topic –Spiral Gear By Prof.Fodase G.M.
  • 2. Spiral Gears • Skew Gears / Crossed Helical Gears • Used for Non-parallel & Non-intersecting shafts • Point contact between mating teeth • Low load transmission • Used in distribution devices of automobile engines/ measurement instruments
  • 3. Spiral Gears • Two meshing gears can have same or opposite hands • Helix angle in case of spiral angle is known as Spiral Angle • If spiral angles are different, Transverse module mt is also different • For specifying size of spiral gears Normal module mn is always used
  • 4. Shaft Angle Of Spiral Gears
  • 5. Shaft Angle Of Spiral Gears 21   21   • The shaft angle (θ) is the angle through which one of the shaft must be rotated so that it is parallel to the other shaft • If the hands of two meshing spiral gears are same, then the shaft angle θ is given by, • If the hands of two meshing spiral gears are different, then the shaft angle θ is given by,
  • 6. Centre Distance Between Spiral Gears l= C.D. between spiral gears α1,α2= Spiral angles for gear 1 & 2 T1,T2 = No. of teeth on gear 1 & 2 N1,N2= Speed of gear 1 & 2 G= Gear ratio=T2/T1=N1/N2 mt1,mt2= Transverse module for 1 & 2 mn= Normal module for 1& 2 r1,r2 = PC radius for 1 & 2
  • 7. Centre Distance Between Spiral Gears 2 22 2 Tm r t   2 11 1 Tm r t   2 Tm r t   We know that pitch circle radius of gear is, Pitch circle radius of gear 1 is, Pitch circle radius of gear 2 is,
  • 8. Centre Distance Between Spiral Gears                      21 1 2 12 1 1 2 2 1 1 2 2 1 1 2211 coscos 1 2 cos / cos 1 2 coscos2 2cos2cos 22 21     GTm l TTTm l TTm l TmTm l TmTm l rrl n n n nn tt The centre distance between two spiral gear is, 1 2 l
  • 10. Efficiency Of Spiral Gears Ft1 = Tangential force acting on gear 1 Ft2 = Tangential force acting on gear 2 Fa = Axial force acting on gear 1 Fa2 = Axial force acting on gear 2 FN = Normal reaction at the point of contact F = Resultant force/ Resultant reaction at pt of contact α1 = Spiral angles for gear 1 α2 = Spiral angles for gear 2
  • 11. • θ = Shaft angle = α1 + α2 • Φ = Angle of friction • N1 = Speed of gear 1 • N2 = Speed of gear 2 • G = Gear ratio = T2/T1 = N1/N2 • mt1 = Transverse module for 1 • mt2 = Transverse module for 2 • mn = Normal module for 1 & 2 • d1 = PC diameter for 1 • d2 = PC diameter for 2 Efficiency Of Spiral Gears
  • 12. Efficiency Of Spiral Gears )1.........().........(cos 60 )/( 60 )/( 260 2 )/( 60 2 )/( 60 2 )/( )cos( ,.... 1 11 1 11 1 1 1 11 1 1 1 11               F Nd piwork F Nd piwork d F N piwork rF N piwork M N piwork FF PABFrom t t t t t Work i/p or i/p power to the driver is;
  • 13. Efficiency Of Spiral Gears )2........().........(cos 60 )/( 60 )/( 260 2 )/( 60 2 )/( 60 2 )/( )cos( ,.... 2 22 2 22 2 2 2 22 2 2 2 22               F Nd powork F Nd powork d F N powork rF N powork M N powork FF PCDFrom t t t t t Work i/p or i/p power to the driver is;
  • 14. Efficiency Of Spiral Gears )(cos )(cos )(cos 60 )(cos 60 )/( )/( 111 222 1 11 2 22                 Nd Nd F Nd F Nd piwork powork The Efficiency of Spiral gear is;
  • 15. Efficiency Of Spiral Gears )4(.................... cos )3(.................... cos ................cos cos 2 2 2 1 1 1 1 1 1 11     Tm d Tm d T d m T d m mm n n tn tn                  We know that;
  • 16. Efficiency Of Spiral Gears )5....(.............................. cos cos cos cos cos cos cos cos 2 1 1 2 2 1 11 22 2 1 1 2 1 2 2 1 11 22 11 22 1 1 1 2 2 2 11 22             N N T T G Nd Nd T T d d NT NT Nd Nd N Tm N Tm Nd Nd n n          From eq (3) & (4);
  • 17. Efficiency Of Spiral Gears Substituting value of eq (5) in η; )].....([.......... )cos()cos( )cos()cos( )cos()cos(2/1 )cos()cos(2/1 )(coscos )(coscos 21 12 21 1212 2121 12 21 A                      
  • 18. Efficiency Of Spiral Gears Angles Φ & θ are constants, Therefore, Efficiency will be maximum when cos(α1-α2-Φ) is maximum i.e.,           12 21 21 21 21 0 1)cos( OR
  • 19. Efficiency Of Spiral Gears Substituting value of α1 & α2 in η; 2 ,............. 2 2 )( 1)cos( 1)cos( )0cos()cos( )0cos()cos( )cos()cos( )cos()cos( 21 1 11 11 21 21 max max 11 22 max                                     Similarly
  • 20. Efficiency Of Spiral Gears 2 1     2 2    & Are conditions for maximum efficiency of spiral gears )sin( , )sin( , 22 11       FF PCDFrom FF PABFrom a a Axial thrust on driver is; Axial thrust on driven is;
  • 21. Velocity Of Sliding Between Spiral Gears V1 V2 V1sinα V2sinα
  • 22. Velocity Of Sliding Between Spiral Gears 222 111 rV rV     22 11 sin sin   V V   222111 2211 sinsin sinsin     rrV VVV s s Circumferential velocity/ Tangential velocityof gear 1 at pitch pt; Circumferential velocity/ Tangential velocityof gear 2 at pitch pt; Component of V1 along the tooth profile Component of V2 along the tooth profile Velocity of sliding between gear 1 & 2 is;