2. TIME STUDY
FATHER:- FREDERICK W. TAYLOR
DEFINITION
MEASUREMENT AND ANALYSIS OF THE MOTIONS
OR STEPS INVOLVED IN A PARTICULAR TASK AND
THE TIME TAKEN TO COMPLETE EACH ONE.
SEPARATION OF A JOB INTO A MEASURABLE
PARTS WITH EACH ELEMENT TIMED
INDIVIDUALLY.
3. IMPORTANCE OF TIME STUDY
REDUCE AND CONTROL COSTS, IMPROVE
WORKING CONDITIONS AND ENVIRONMENT,
AND MOTIVATE PEOPLE.
ORGANIZATIONS THAT OPERATE WITHOUT
TIME STANDARDS, 60% PERFORMANCE IS
TYPICAL.
IMPROVE WORK & REDUCE WASTE.
4. WHEN TIME STANDARDS ARE SET,
PERFORMANCE
IMPROVES TO AN AVERAGE OF 85%. I.E 42%
INCREASE IN PERFORMANCE
85 % - 60 %
----------------- = 42% PERFORMANCE
INCREASE
60%
THE BACKBONE OF INDUSTRIAL
ENGINEERING, INDUSTRIAL TECHNOLOGY,
AND INDUSTRIAL
5. MANAGEMENT PROGRAMS. BECAUSE THE
INFORMATION THAT TIME STUDIES
GENERATE AFFECTS SO MANY OTHER
AREAS, INCLUDING THE FOLLOWING:
COST ESTIMATING
PRODUCTION AND INVENTORY CONTROL
PLANT LAYOUT
MATERIALS AND PROCESSES
QUALITY
SAFETY
6. METHODS OF TIME STUDY
STOPWATCH TIME STUDY
HISTORICAL TIMES
PREDETERMINED DATA
WORK SAMPLING
WHAT IS A TIME STANDARD?
DEFINITION:- TIME REQUIRED TO PRODUCE A
PRODUCT AT A WORK STATION WITH THE
FOLLOWING THREE CONDITIONS:
7. 1. A QUALIFIED, WELL-TRAINED
OPERATOR
2. WORKING AT A NORMAL PACE
3. DOING A SPECIFIC TASK
THESE THREE- ESSENTIAL TO THE
UNDERSTANDING TIME STUDY.
IMPORTANCE OF TIME STANDARDS
SHOWN BY THE THREE STATISTICS
60%, 85%, AND 120% PERFORMANCE.
8. TIME STANDARD- MOST IMPORTANT PIECES
OF INFORMATION PRODUCED IN THE
MANUFACTURING DEPARTMENT.
IT IS USED TO DEVELOP ANSWERS FOR THE
FOLLOWING PROBLEMS:
DETERMINING THE NUMBER OF MACHINE
TOOLS TO BUY.
DETERMINING THE NUMBER OF
PRODUCTION PEOPLE TO EMPLOY.
DETERMINING MANUFACTURING COSTS AND
SELLING PRICES.
9. THE CORRECT AMOUNT OF WORK &
BALANCING THE WORK CELLS.
SCHEDULING THE MACHINES,
OPERATIONS, & PEOPLE TO DO THE JOB &
DELIVER ON TIME.
DETERMINING THE ASSEMBLY LINE
BALANCE, DETERMINING THE CONVEYOR
BELT SPEED, LOADING THE WORK CELLS
WITH THE CORRECT AMOUNT OF WORK &
BALANCING THE WORK CELLS.
10. DETERMINE INDIVIDUAL WORKER
PERFORMANCE AND IDENTIFYING
OPERATIONS THAT ARE HAVING PROBLEMS
SO THE PROBLEMS CAN BE CORRECTED.
PAYING INCENTIVE WAGES FOR
OUTSTANDING TEAM OR INDIVIDUAL
PERFORMANCE.
EVALUATING NEW EQUIPMENT PURCHASES
TO JUSTIFY THEIR EXPENSE.
11. DEVELOPING OPERATION PERSONNEL
BUDGETS TO MEASURE MANAGEMENT
PERFORMANCE.
EVALUATING COST REDUCTION IDEAS
AND PICKING THE MOST ECONOMICAL
METHOD BASED ON COST ANALYSIS,
NOT OPINION.
12. IN SUMMERY THE ANALYST GOES TO THE
WORK STATION TO OBTAIN 3 ITEMS OF
INFORMATION:
THE TIME SPENT BY THE OPERATOR ON
THE ESSENTIAL ELEMENTS OF JOB.
THE OPERATOR’S EFFICIENCY
THE FREQUENCY WITH WHICH
UNAVOIDABLE DELAYS OCCUR.
13. TOOLS OF THE TIME STUDY ENGINEER
STOP WATCH
TACHOMETER
A TIME STUDY BOARD
A TIME STUDY FORM
A CO-INCH SLIDE RULE
A STEEL RULE
14. STEPS OF PROCEDURE
1. SELECTING THE METHOD
2. SOME PRELIMINARY STEPS
3. DETERMINING JOB ELEMENTS
4. TIMING THE ELEMENTS OF A TASK
5. DETERMINING THE REQUIRED NUMBER OF
OBSERVATIONS
6. RATING THE OPERATOR’S PERFORMANCE
7. COMPUTE THE ACTUAL TIME.
8. COMPUTE THE NORMAL TIME
9. COMPUTE THE STANDARD TIME
15. ACTUAL TIME:- TIME THAT WILL ELASPE WHEN A
TASK IS PERFORMED.
NORMAL TIME:- AMOUNT OF TIME REQUIRED TO
PERFORM A TASK BY AN OPERATOR WHO IS
WORKING AT 100% EFFICIENCY AND EXPERIENCES
NO AVOIDABLE OR UNAVOIDABLE DELAYS.
STANDARD TIME:- IT IS THE AMOUNT OF TIME
REQUIRED TO PERFORM A TASK BY AN OPERATOR
WHO IS WORKING AT 100% EFFICIENCY &
EXPERIENCES NO AVOIDABLE DELAYS BUT DOES
EXPERIENCE UNAVOIDABLE DELAYS.