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Pim Groen
1. Light
2. Touch
3. Integration
Pim Groen
Holst Centre
TU Delft
Light
Heated wire: point source
Light
In theory 100% = 683 lm/W
OLED Lighting: Anatomy of an OLED device
25 cm x 17 cm
10,000 €/m2
Rigid glass
Vacuum/litho processes
40-60 % material loss
Rare materials
100 €/m2
Flexible substrates
Direct printing processes
<5% material loss
Mainstream materials
2020Now
‘Light’
Organic light emitting diodes (OLED)
One of the key challenges:
How to manufacture these products?
Large quantities and large sizes…
• roll-to-roll (R2R) manufacturing preferred
– easier to make large quantities at low costs
• to be build on low cost flex foils
– not on polyimide-foil: ~ 50 euro/m2
– but on PET-foil: ~ 3 euro/m2
Printing preferred over lithographic patterning
• easier for roll-to-roll processing
• fine features without complicated masks
Large area flexible electronics,
manufacturing
OLEDs coated on new R2R production line
Bottom-emissive OLED on plastic barrier foil Top-emissive OLED on metal foil
NEW: Transparent Flexible OLED
Color change
(Semi)transparent OLEDs
• Currently available in green, blue and red
• Allows for independent colour tuning in combination with a red or yellow
emitting OLED
Color change
Touch
Touch
Keep it simple Piezoelectric materials
Ceramics: Pb(Zr,Ti)O3 (PZT bulk
or fibres)
- Polymers: PVDF (+ Copolymers)
Stiff & Brittle; High T
Complex processing
High power density
Composites:
Flexible
Simple processing
Good sensor properties
Very Flexible
Low T
Complex
processing
High Losses
Why composites?
Flexible ‘Touch’
Composite Piezoelectric materials
1
10
100
1000
1,00 10,00 100,00 1000,00
PiezoelectricVoltageSensitivity(g31)
[mV.m/N]
Young's Modulus [GPa]
Polymers
Ceramics
Single crystals
0-3 Composites
PVDF based
0-3 Composites
Polymers
Ceramics
Glass ceramics
PZT
PT
BT
Quartz
LiTaO3
Single Crystals
OLED
Flexibility
Sensitivity
DEP
Orientation of Lead free Piezo Composite
Polymer
Structure
Filler
+ =
Integration:
24
STORY /
LIFESAVER /
25
Dutch Design Week / Mind the step
26
klokgebouw
TACTILE TOP LAYER
SILICONE SHEET 0,3mm
PRINT LAYER
TRANSFER PRINT (GRAPHICS)
POLYESTER FABRIC (SEMI TRANSP.)
PVC MASKING
COLOR FILTERS
OVERHEAD SHEET
TACTILE BOTTOM LAYER
EPDM RUBBER 2mm
ITO SUBSTRATE
TRANSPARENT LAYER
CONDUCTING ELECTRICITY
EL PRINT
EMITTING LIGHT
ISO PRINT
INSULATING SILVER FROM ITO
SILVER PRINT
CONDUCTING ELECTRICITY
PIEZO PRINT
GOLD CONTACTS GLUED TO ..
LAYERS /
Integration:
info@light-touch-matters.eu
www.light-touch-matters-project.eu
THANKS!

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DRIVE | light.touch.matters the object is the interface (part 2)

  • 2.
  • 3. 1. Light 2. Touch 3. Integration Pim Groen Holst Centre TU Delft
  • 5. Light In theory 100% = 683 lm/W
  • 6. OLED Lighting: Anatomy of an OLED device
  • 7.
  • 8.
  • 9. 25 cm x 17 cm 10,000 €/m2 Rigid glass Vacuum/litho processes 40-60 % material loss Rare materials 100 €/m2 Flexible substrates Direct printing processes <5% material loss Mainstream materials 2020Now ‘Light’ Organic light emitting diodes (OLED)
  • 10. One of the key challenges: How to manufacture these products? Large quantities and large sizes… • roll-to-roll (R2R) manufacturing preferred – easier to make large quantities at low costs • to be build on low cost flex foils – not on polyimide-foil: ~ 50 euro/m2 – but on PET-foil: ~ 3 euro/m2 Printing preferred over lithographic patterning • easier for roll-to-roll processing • fine features without complicated masks Large area flexible electronics, manufacturing
  • 11.
  • 12. OLEDs coated on new R2R production line Bottom-emissive OLED on plastic barrier foil Top-emissive OLED on metal foil
  • 14. Color change (Semi)transparent OLEDs • Currently available in green, blue and red • Allows for independent colour tuning in combination with a red or yellow emitting OLED
  • 16. Touch
  • 17. Touch Keep it simple Piezoelectric materials
  • 18. Ceramics: Pb(Zr,Ti)O3 (PZT bulk or fibres) - Polymers: PVDF (+ Copolymers) Stiff & Brittle; High T Complex processing High power density Composites: Flexible Simple processing Good sensor properties Very Flexible Low T Complex processing High Losses Why composites?
  • 19. Flexible ‘Touch’ Composite Piezoelectric materials 1 10 100 1000 1,00 10,00 100,00 1000,00 PiezoelectricVoltageSensitivity(g31) [mV.m/N] Young's Modulus [GPa] Polymers Ceramics Single crystals 0-3 Composites PVDF based 0-3 Composites Polymers Ceramics Glass ceramics PZT PT BT Quartz LiTaO3 Single Crystals OLED Flexibility Sensitivity
  • 20.
  • 21. DEP Orientation of Lead free Piezo Composite Polymer Structure Filler
  • 22.
  • 26. Dutch Design Week / Mind the step 26 klokgebouw
  • 27. TACTILE TOP LAYER SILICONE SHEET 0,3mm PRINT LAYER TRANSFER PRINT (GRAPHICS) POLYESTER FABRIC (SEMI TRANSP.) PVC MASKING COLOR FILTERS OVERHEAD SHEET TACTILE BOTTOM LAYER EPDM RUBBER 2mm ITO SUBSTRATE TRANSPARENT LAYER CONDUCTING ELECTRICITY EL PRINT EMITTING LIGHT ISO PRINT INSULATING SILVER FROM ITO SILVER PRINT CONDUCTING ELECTRICITY PIEZO PRINT GOLD CONTACTS GLUED TO .. LAYERS /
  • 29.