This article introduces the 20 most effective PCB design rules in the use of design software for PCB layout design and commercial manufacturing that should be kept in mind and practiced.
Currently, semiconductor integration is increasing, many applications have readily available system-on-a-chip and are powerful, but many applications using case electronics still require the use of custom PCBs, so it is still inevitable to learn PCB design.
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20 Golden PCB Design Rules
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20 Golden PCB Design Rules
This article introduces the 20 most effective PCB design rules in the use of design software for
PCB layout design and commercial manufacturing that should be kept in mind and practiced.
Currently, semiconductor integration is increasing, many applications have readily available
system-on-a-chip and are powerful, but many applications using case electronics still require the
use of custom PCBs, so it is still inevitable to learn PCB design.
PCB design rule 1. Control the length of the alignment
Control the length of the alignment, as the name implies, that is, the rules of short lines, PCB
design should be controlled when the wiring length is as short as possible, so as not to introduce
unnecessary interference due to long lines.
In particular, for some important signal lines, such as the clock signal alignment, be sure to place
its oscillator very close to the device. In the case of driving multiple devices, the network
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topology should be decided on a case-by-case basis.
PCB design rule 2. Try to avoid the formation of self-loop alignment
PCB design, pay attention to the formation of signal lines in different layers from the loop,
especially in the multi-layer board wiring, the signal lines in the layers between the crosswalk, the
formation of self-loop chances are greater, self-loop will cause radiation interference.
PCB design rule 3. The principle of minimum ground loop
Ground loop minimum rules, that is, the signal line and its loop to form the smallest possible ring
area, the smaller the ring area, the less external radiation, the less interference received from the
outside world.
For this rule, in the ground plane division, to take into account the ground plane and the
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distribution of important signal lines, to prevent the problems caused by the ground plane
slotting, etc.
In the double-layer board design, in the case of leaving enough space for the power supply, the
part left should be filled with a reference ground, and add some necessary vias to effectively
connect the two-sided signal, try to use ground isolation for some key signals, for some higher
frequency design, special consideration needs to be given to its ground plane signal loop problem,
it is recommended that the use of the multi-layer board is appropriate.
PCB design rule 4. High-speed signal shielding design
The corresponding ground loop rule, in fact, is also to minimize the signal loop area, mostly used
for some of the more important signals, such as clock signals, synchronization signals.
For some particularly important, particularly high-frequency signal, should consider using copper
shaft cable shielding structure design, that is, the line of the cloth up and down around the
ground line isolation, but also consider how to effectively let the shield ground and the actual
ground plane effectively combined.
PCB design rule 5. Avoid the "antenna effect"
Generally do not allow one end of the floating wiring, mainly to avoid the "antenna effect" to
reduce unnecessary interference radiation and acceptance, otherwise, it may bring unpredictable
results.
PCB design rule 6. Chamfering rules
PCB design should be avoided to produce sharp angles and right angles, producing unnecessary
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radiation, while process performance is also bad. The angle of all lines and lines should be ≥
135 °.
PCB design rule 7. Avoid overlapping different power supply layers
Different power supply layers in space to avoid overlap, mainly to reduce interference between
different power supplies, especially between some power supplies with very different voltages,
the problem of overlapping power supply planes must try to avoid, difficult to avoid when you
can consider the interval ground layer.
PCB design rule 8. 3W rule
In order to reduce the line between the tampering, should ensure that the line spacing is large
enough, when the line center distance of not less than 3 times the line width, it can maintain 70%
of the electric field does not interfere with each other, known as the 3W rule. If you want to
achieve 98% of the electric field does not interfere with each other, you can use the 10W rule.
PCB design rule 9. 20H rule
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Since the electric field between the power layer and the ground layer is variable, electromagnetic
interference will be radiated outward at the edge of the board. It is called the edge effect. The
power supply layer can be inwardly shrunk so that the electric field is conducted only in the range
of the grounding layer.
In terms of one H (thickness of dielectric between power and ground), if the inward shrinkage is
20H, 70% of the electric field can be confined within the ground edge; if the inward shrinkage is
100H, 98% of the electric field can be confined.
PCB design rule 10. Filter capacitor configuration rules (for reference only)
(1) The configuration of a high-frequency filter capacitor
Small-scale integrated circuit with less than 10 outputs, f ≤ 50MHz, at least one 100nf filter
capacitor. f ≥ 50MHz, each power pin with a 100nf filter capacitor.
For medium and large-scale integrated circuits, each power supply pin is connected with a 100nf
filter capacitor. For circuits with large redundancy of power supply pins, the number of mating
capacitors can also be calculated according to the number of output pins, with one 100nf filter
capacitor for every five outputs.
For the area without active devices, at least one 100nf per 6 cm2 should be connected.
For UHF circuits, connect a 1nf filter capacitor to each power supply pin. For circuits with large
redundancy of power supply pins, the number of capacitors can be calculated based on the
number of output pins, with one 1nf filter capacitor for every five outputs.
For dedicated circuits refer to the recommended filter capacitor configuration in the application
manual.
For circuits or areas with multiple power supplies, each power supply should be connected with
filtering capacitors according to 1, 2, and 3 respectively.
The high-frequency filtering capacitor should be as close as possible to the power supply pins of
the IC circuit.
Filter capacitor pads to the connection plate should be 0.3mm thick wire connection, the
interconnection length should be ≤ 1.27mm.
(2) Configuration of low-frequency filter capacitors
Every 5 high-frequency filter capacitors should be connected with at least one 10μf
low-frequency filter capacitor.
Every 5 10μf at least two 47μf low-frequency filter capacitors.
Every 100cm2, at least one 220μf or 470μf low-frequency filter capacitor should be connected.
Each module power outlet should be configured around at least two 220μf or 470μf capacitors, if
space allows, the number of capacitors should be increased appropriately.
Low-frequency filter capacitors should be placed evenly around the filtered circuit.
PCB design rule 11. Select the correct grid
Set and always use the grid spacing that matches the largest number of components. Although
multiple grids may seem to have significant utility, engineers who can think more in the early
stages of PCB layout design will be able to avoid spacing setup problems and can maximize the
application of the board.
As many devices are used in a variety of package sizes, engineers should use the most conducive
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to their own design products. In addition, polygons are critical for board coppering, multiple grid
boards in polygonal coppering will generally produce polygon fill deviation, although not as
standard as based on a single grid, but can provide more than the required board life.
PCB design rule 12. Keep the path shortest and most direct
This may sound simple and unusual, but it should be kept in mind at every stage, even if it means
changing the board layout to optimize the wiring length. This point also applies in particular to
system performance is always partly limited by the impedance and parasitic effects of analog and
high-speed digital circuits.
PCB design rule 13. Use the power supply layer as much as possible to manage the distribution
of power and ground lines
Power layer copper for most PCB design software is a faster and simpler option. By connecting a
large number of wires in common, you can ensure the highest efficiency and minimum
impedance or voltage drop of the current, while providing sufficient ground return path.
If possible, you can also run multiple power supply lines in the same area of the board to confirm
whether the ground layer covers most of the layers of a PCB, which facilitates the interaction
between adjacent layers running lines.
PCB design rule 14. Group-related components together with the required test points
For example, the discrete components required for OpAmp op-amps are placed closer to the
device so that the bypass capacitors and resistors can work with it on the same ground, thus
helping to optimize the wiring length mentioned in the rule two, while also making testing and
fault detection easier.
PCB design rule 15. Replicate the required board several times on another larger board for PCB
layout
Select the most suitable size for the manufacturer's equipment used to help reduce the cost of
prototyping and manufacturing.
First, in the panel board layout, contact the board manufacturer to obtain their preferred size
specifications for each panel, then modify your design specifications, and try to repeat your
design within these panel sizes several times.
PCB design rule 16. Integrate component values
As a designer, you will choose discrete components that have either high or low component
values, but the same performance. By integrating within a smaller range of standard values, you
can simplify the bill of materials and potentially reduce costs.
If you have a range of PCB products based on preferred device values, it is also better for you to
make the right inventory management decisions in the longer term.
PCB design rule 17. Perform as many design rule checks (DRC) as possible
Although it takes only a short time to run the DRC function on the PCB software, in more complex
design environments, as long as you always perform checks during the design process can save a
lot of time, it is a good habit to maintain.
Every wiring decision is critical, and by running DRC you can always be reminded of the most
important ones.
PCB design rule 18. Use screen printing flexibly
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Screen printing can be used to mark a variety of useful information for future use by board
builders, service or test engineers, installers, or equipment commissioners.
Not only marked with clear function and test point labels but also as far as possible to mark the
direction of components and connectors, even if these notes are printed on the lower surface of
the components used on the board (after the board is assembled).
The full application of screen printing technology on the upper and lower surfaces of the board
can reduce duplication of effort and streamline the production process.
PCB design rule 19. Must choose decoupling capacitors
Do not try to avoid decoupling power lines and optimize your design based on the limits in the
component datasheet.
Capacitors are inexpensive and rugged, and you can spend as much time as possible assembling
the capacitors while following rule number six, using a standard range of values to keep your
inventory tidy.
PCB design rule 20. Generate PCB manufacturing parameters and verify them before
submitting them for production
Although most board manufacturers are happy to download and verify them directly for you, it is
best to export the Gerber file yourself and check that it is as expected with the free viewer to
avoid misunderstandings.
By verifying it yourself, you may even find some inadvertent errors and thus avoid losses by
completing production with the wrong parameters.
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