Industrial Attachment on "Texeurop (BD) Ltd."

Submitted By –
Amanuzzaman
ID No: TE-69/17
DU Reg: 499
Level-3, Term-1
B.Sc. in Textile Engineering
Submitted To –
Engr. Masud Rana
Lecturer,
Department of Apparel Manufacturing,
Shyamoli Textile Engineering College.
Shyamoli Textile Engineering College
(A constituent college of University of Dhaka)
Industrial Report On
Texeurop BD Ltd.
Vogra, Joydebpur, Gazipur.

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SHYAMOLI TEXTILE
ENGINEERING COLLEGE
Industrial
Attachment

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Acknowledgement
I wish to thank the immeasurable grace and profound kindness of Allah, the supreme
authority of the universe who gave me the opportunity to complete this report. I am
grateful to many individuals for the completion of the report successfully.
“Shyamoli Textile Engineering College” and “Texeurop (BD) Ltd.” both
provided enormous support and guidance for my project
I would like to thank my respected supervisor, Lecturer Engr. Masud Rana, Dept.
of Apparel Manufacturing, for allowing me to work on this report and giving me
all the necessary help and suggestions that are needed.
I would also like thank all the people related to the organization. Again, I want to
thank our faculty for all the encouragement that helped me to complete this project
successfully.

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Contents
Acknowledgement.......................................................................................................3
Chapter 01: Project Description ...............................................................................8
1.1 Name of the Project .........................................................................................8
1.2 Type of Project.................................................................................................8
1.3 Year of the Project ...........................................................................................8
1.4 Investors...........................................................................................................8
1.5 Address.............................................................................................................8
1.6 Location ...........................................................................................................9
1.7 Vision and Mission of the Project..................................................................10
1.8 History of the Project Development...............................................................10
1.9 Project Cost....................................................................................................11
1.10 Annual Turnover ..........................................................................................11
1.11 Certification and Award ..............................................................................11
1.12 Physical Infrastructure ................................................................................12
1.13 Production Type...........................................................................................13
1.14 Production Capacity....................................................................................13
1.15 Final Products Name...................................................................................13
Remarks................................................................................................................14
Chapter 02: Manpower Management......................................................................16
2.1 Manpower Organogram ................................................................................16
2.2 Organogram of Production Section...............................................................17
2.3 Different Departments ...................................................................................18
2.4 Management Information System (MIS)........................................................18
2.5 Information Medium ......................................................................................19
2.6 Responsibilities of General Manager ............................................................20
2.7 Responsibilities of Production Manager .......................................................20
2.8 Responsibilities of Production Officer...........................................................20
2.9 Responsibilities of Floor In-Charge ..............................................................21

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Remarks................................................................................................................21
Chapter 03: Knitting Section ...................................................................................23
3.1 Knitting Introduction .....................................................................................23
3.1.1 Flow chart of knitting process..................................................................23
3.2 Knitting Machines on Texeurop.....................................................................23
3.3 Circular Knitting Section...............................................................................24
3.4 Flat Knitting Section......................................................................................26
3.5 Cloth Inspection Section ................................................................................26
Chapter 04: Dyeing & Finishing Section ................................................................28
4.1 Dyeing Introduction.......................................................................................28
4.2 Finishing Introduction ...................................................................................28
4.3 List of Machines.............................................................................................28
4.4 Layout of Dyeing Floor..................................................................................30
4.5 Specification of Dyeing Machines .................................................................31
4.6 Specification of Finishing Machine...............................................................35
Chapter 05: Garments Section.................................................................................47
5.1 Garments Manufacturing Introduction..........................................................47
5.2 Sample Section...............................................................................................47
5.3 Cutting section ...............................................................................................49
5.4 Sewing Section ...............................................................................................51
Chapter 6: Conclusion.............................................................................................64
References ................................................................................................................65

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Table of Figure
Figure 1: Shyamoli Textile Engineering College to Texeurop (BD) Ltd. Route .......9
Figure 2: Texeurop (BD) Ltd. Location.....................................................................9
Figure 3: Manpower organogram..........................................................................16
Figure 4: Organogram of Production Section. .......................................................17
Figure 5: Specification of flat knitting machine......................................................26
Figure 6: Specification of twill tape knitting machine. ...........................................26
Figure 7: Layout plan of Dyeing floor.....................................................................30
Figure 8: Hydroextrator m/c. ..................................................................................36
Figure 9: Slitting m/c...............................................................................................37
Figure 10: Squeezer m/c ..........................................................................................38
Figure 11: Dryer m/c...............................................................................................39
Figure 12: Tube compactor. ....................................................................................40
Figure 13: Stenter m/c .............................................................................................41
Figure 14: Sueding m/c............................................................................................44
Figure 15: Raising m/c ............................................................................................45
Figure 16: Digitizing board.....................................................................................47
Figure 17: Pattern cutter machine ..........................................................................48
Figure 18: Madarite software (for design + parts + grading) ...............................48
Figure 19: Straight knife..........................................................................................50
Figure 20: Band knife ..............................................................................................51
Figure 21: Chain stitch Machine.............................................................................53
Figure 22: Lock stitch Machine...............................................................................54
Figure 23: Button holling m/c..................................................................................55
Figure 24: Button sewing Machine..........................................................................55
Figure 25: Feed Of The Arm Machine ....................................................................56
Figure 26: Bartacking Machine...............................................................................57
Figure 27: Overlock Machine..................................................................................58
Figure 28: Kansai Machine (Flatlock)....................................................................59
Figure 29: Flat lock Machine..................................................................................60
Figure 30: Flatlock m/c ...........................................................................................61

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CHAPTER 01:
Project Description

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Chapter 01: Project Description
1.1 Name of the Project : TEXEUROP (BD) LTD.
1.2 Type of Project : Composite knit fabrics & garments (with dyeing &
finishing) factory. (100% export-oriented factory)
1.3 Year of the Project : 2004
1.4 Investors : Mr. Md. Abdul Mazid Khan,
Managing Director.
A major portion of project cost is financed by Dutch-Bangla Bank ltd.
1.5 Address
Factory & Corporate office:
Vogra, Joydebpur Gazipur, Bangladesh.
Tel. : +880-2-9262986, 9262988, 9262993, 9262163-4, 9262701-2
Fax : +880-2-9261582
E-mail : info@texeuropbangladesh.com
Website : www.texeuropbangladesh.com

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1.6 Location
.
Figure 2: Texeurop (BD) Ltd. Location.
Figure 1: Shyamoli Textile Engineering College to Texeurop (BD) Ltd. Route

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1.7 Vision and Mission of the Project
Texeurop (BD) Ltd. is a Composite Knit Dyeing Factory that producing &
manufacturing Knitted Fabric and Garments with a mission to be one of the
leading exporters by providing the good quality knitted garments from Bangladesh
to various customers around the globe.
It’s the policy of Texeurop (BD) Ltd. to ensure:
• Customer satisfaction by all means.
• Providing quality product as per requirement of the buyer.
• Ensuring quality services in communication & timely delivery of the
product.
• To decrease the percentage of rework.
• Evaluate the suppliers on yearly basis.
• Give safe and hygienic working environment to workers.
• Improve continually in the Quality Management System with every year to
come.
• Reducing environmental pollution with proper treatment of effluents.
• Providing a better working environment for both employers and employees
by strictly following rules & regulation of various complains issues.
1.8 History of the Project Development
Texeurop (BD) Ltd. has been established with the objective and vision to satisfy
the needs of 21st century of worldwide knit apparels markets from one stop service
being committed to One-time Delivery, Quality Assurance, Price Affordability and
Social Accountability. Basically Pantex garments factory was the mother textile at
Narayangonj of Texeurop (BD) Ltd. from which the factory was expanded with
collaboration of European partner. The project is located in Vogra, Joydebpur
under the district of Gazipur, about 25 km distance from the International Airport
Dhaka, Bangladesh. A well-developed Road Communication is there to reach the
factory from the Airport as well as from the Dhaka City.

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1.9 Project Cost
The initial cost of Texeurop (BD) Ltd. establishment is about 400 million Taka.
But the gradual enlargement & enhancement of the mill increasing the project cost.
So, it is very difficult to measurement the actual cost of the project.
1.10 Annual Turnover
Annual turnover of the factory is approximately Tk 140 core.
1.11 Certification and Award
There are several buyer(s) / their representative conduct social audit in this factory
and found the results are satisfactory. The following buyers/ their representative
conduct social audit:
• SGS conduct audit on 30.11.2005 for Okaidi and found results are
satisfactory.
• H & M conduct their first audit on 31.07.2006 and found results are
satisfactory. They also had done a follow-up audit on 24.04.2007.
• Omega Compliance had done an audit on 29.01.2007 for Kwintet AB and
found satisfactory.
• CSCC had done an audit on 14.03.2007 for MAD Engine Inc. and found
satisfactory.
• It‟s had done an audit on 15.05.2007 for Cotton Group based on BSCI and
found results are satisfactory.
• BKMEA had done an audit on 15.07.2007 and found results are satisfactory.
• CSCC had done an Audit based on buyer’s code of conduct for Street One
on 17.02.2008 and results are satisfactory.
• BKMEA had done an audit on 05.04.2008 and found results are satisfactory.
• H&M had conducted their follow up audit on 05.05.2008.
• TUV SUD had conducted an audit based on buyers COC for MPL. On dated
22.06.2008 & 23.06.2008 and found results are satisfactory.
• H&M had conducted a Full Audit Program on dated 02.11.2008 and we
achieved “Yellow” Assessment.
• Intertek had conducted an audit in the Global Security Verification Program.
A comprehensive Supply Chain Security verification to determine the

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minimum-security measures, as published by the U.S Bureau of Customs
and Border Protection on dated January 04, 2009. and they found that we
had implemented and maintained throughout the facility and scored Green
Certificate.
• WAL-MART had conducted an Ethical Standards audit on dated March 03,
2009 and we received a “Yellow” Assessment certificate.
• CSCC (A STR Company) had conducted a Social audit on dated March 14,
2009 for Street One, GmbH and results scored “Acceptable”.
• CSCC (A STR Company) had conducted a Social Audit on dated April 01,
2009 for Redcats Group and we scored rating 98% as “Acceptable” grading.
• H&M had conducted a follow-up audit on 05.05.2009.
1.12 Physical Infrastructure
The factory is built in such a way that there is possibility for further expansion of
the mill. The structure such as mill, office buildings, record rooms, guardrooms &
dining room etc. are made of solid hard concrete & brick Martials. The whole area
is surrounded by safety brick wall. The main set up for m/c’s are built of
corrugated iron & iron sheet, transparent hard plastics with enough ventilation &
scope for passing light & air.
Total area of industry : 12,500 sq. Meter
Factory land area : 10,000 sq. Meter
Building : 8 Storied
Floor space (Knitting) : 5000 SFt
Floor space (Dyeing & Finishing) : 20,000 SFt

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1.13 Production Type
a) Knitted grey fabrics: Plain single jersey, Heavy Jersey, Polo Pique, Lacoste,
Rib & Interlock double jersey, drop needle, 2/3 Thread fleece (Brushed/ Un-
brushed), Collar & cuff etc.
─ 100% Cotton
─ 100% Polyester
─ Grey mélange (15% viscose + 85% cotton
30% viscose + 70% cotton
10% viscose + 90% cotton
1% viscose + 99% cotton)
─ Cheap value of cotton
─ Polyester-Cotton blends.
b) Knit Garments: T-shirt, Polo shirt, Sweat shirt, Golf shirt, Cardigan, Jogging
suit, Short/Trouser, Legging, Fashion dress & Children wears etc.
1.14 Production Capacity
Knitting Section: 4-5.5 tons/day.
Dyeing Section: 25 tons/day
Garments Section: 20,000 pcs/day
1.15 Final Products Name
a. Basic T - Shirt, d. Long Sleeve T - Shirt, g. Hood Jacket,
b. Polo Shirt, e. Knit Jacket, h. Infant Knitwear
c. Ladies Jacket, f. Kids Jacket

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Remarks
Texeurop (BD) Ltd. Is a Modern textile industry. Every facility of a modern textile
factory exists in this factory. It has a no. of renowned buyers especially at Europe.
So Texeurop (BD) Ltd. is getting popular throughout the Textile sectors and its
buyers. This Factory has a good communication system from the capital city
Dhaka.

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CHAPTER 02:
Manpower
Management

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Chapter 02: Manpower Management
2.1 Manpower Organogram
Figure 3: Manpower organogram.

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2.2 Organogram of Production Section
Figure 4: Organogram of Production Section.

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2.3 Different Departments
a. Knitting section
➢ Knitting
➢ Inspection
b. Dying section
➢ Batch section
➢ Dye house
➢ Dyeing Lab
➢ Quality Control
➢ Finishing
c. Garments Section
➢ Merchandising
➢ Sample
d. Maintenance Section
➢ Electrical
➢ Mechanical
e. Store Section
Supporting Departments –
─ Personnel Administration
─ HRD
─ Marketing
─ Procurement
─ Finance and accounting
─ Security department
2.4 Management Information System (MIS)
There are three shifts of working in the mill. The most of the top level officers do
their job in general shift .But the others have to do their job in alternate shifts.
There are two dyeing managers in dyeing section do day shift. One Asst. dyeing
manager do constant A shift. Three Sr. production officers do alternate shifting
duty and four production officers do alternate shifting duty also.

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Shift arrangement are as follows:
General Shift : 9.00am-5.00pm
A Shift : 6.00am-2.00pm
B Shift : 2.00pm-10.00pm
C Shift : 10.00pm-6.00am
Order Flow Sequence
G.M

A.G.M

D.M

D.A.M

Sr. P.O

P.O

Supervisor

Operator

Helper
2.5 Information Medium
● Intercom telephone ● Oral ● Fax
● Mobile ● Written letters

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2.6 Responsibilities of General Manager
─ To discuss with the buyer or party for order
─ To control dyeing and finishing floor.
─ To control lab and Q.C.
─ To control all manpower
2.7 Responsibilities of Production Manager
─ To plan the production schedule with capacity and volume of order.
─ To observe dyeing finishing.
─ To supervise senior production officer and production officer.
─ To rectify any kinds of problems during dyeing.
─ To match shade as required.
2.8 Responsibilities of Production Officer
─ To preparation and pH
check.
─ Control of supervisor, operator, assistant operator & helper.
─ To find out dyeing and fabric fault as early as possible.
─ To recover the finished fabric this is rejected from quality department.
─ To register each batch dyeing condition.
─ To check daily production report.
─ To check water level in dyeing stage.
─ To maintain connection with finishing and quality control department.
─ To maintain connection with maintenance department etc.
─ Check recipe.
─ Batch

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2.9 Responsibilities of Floor In-Charge
─ To check Lab recipe and Prepare Production Recipe.
─ Batch preparation and pH
check.
─ Control of supervisor, operator, asst. operator and helper of dyeing floor.
─ To find out dyeing and fabric fault as early as possible.
Remarks
Production runs with the help of mechanical fitters. For any kind of mechanical
fault of any machine they fix and work under technical in-charge. Production
officer’s takes account of daily production by running after the two supervisors and
workers so on.

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CHAPTER 03:
Knitting Section

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Chapter 03: Knitting Section
3.1 Knitting Introduction
Knitting is one kind of fabric manufacturing process in which fabric is produced by
inter looping among loops formed by single or several yarn feeding
simultaneously. Knitted fabrics produced with stitch formation.
3.1.1 Flow chart of knitting process
Yarn in package form
↓
Place the yarn package in the creel
↓
Feeding the yarn
↓
Set the m/c as per design & GSM
↓
Knitting
↓
Withdraw the roll fabric and weighting
↓
Roll marking
↓
Inspection
↓
Numbering
3.2 Knitting Machines on Texeurop
M/c type Total no of machine Ground total
Single jersey 13
45
Rib 04
Fleece 06
Auto Stripe 04
Flat bed 15
Twill tape 03

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3.3 Circular Knitting Section
This section contains 27 circular knitting machines. Circular knitting machines are
of different types, made by different manufacturer and also have different
specifications. In this section body fabric for knitted garments is produced. The
different specifications of different machines are given one after another.
M/c no
Brand of
machine
Origin
of
machine
M/c type
Dia
(inch)
Gauge
No of
needle
No of
feeder
01
JIUNN
LONG
Taiwan Rib 36 18 2040*2 72
02
JIUNN
LONG
Taiwan Rib 34 18 1920*2 68
03
JIUNN
LONG
Taiwan Rib 34 18 1920*2 68
04
JIUNN
LONG
Taiwan Rib 32 18 1800*2 62
05 - 08
JIUNN
LONG
Taiwan
Single
jersey
36 24 1740 69
09-10
JIUNN
LONG
Taiwan
Single
jersey
34 24 1812 72
11
JIUNN
LONG
Taiwan
Single
jersey
24 24/20 1872 75

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12
JIUNN
LONG
Taiwan
Single
jersey
28 24 2112 84
13-15
JIUNN
LONG
Taiwan
Single
jersey
30 24 2256 90
16-17
JIUNN
LONG
Taiwan
Single
jersey
30 28 1680 72
18-19
JIUNN
LONG
Taiwan
Single
jersey
36 20 2256 102
20-21
JIUNN
LONG
Taiwan
Single
jersey
34 20 2136 90
22
JIUNN
LONG
Taiwan
Single
jersey
30 20 1860 84
23
JIUNN
LONG
Taiwan
Single
jersey
30 20 1860 84

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3.4 Flat Knitting Section
Generally, collar, cuff of knitted garments is produced in this section. In this
section there are 5 flat knitting machines, all of them are same type and also have
same specification. The specification of all machines is given below.
Serial no
Machine
brand
Country
of origin
Maximum
width
Machine
type
Machine
gauge
No of
feeder
01 -05
JIUNN
LONG
Taiwan 68” V-Bed 14 8
06-15
JIUNN
LONG
China 40” V-Bed 14 8
Figure 5: Specification of flat knitting machine.
Serial no Machine brand Country of origin No of head
01-03 Nobletex China 10
Figure 6: Specification of twill tape knitting machine.
3.5 Cloth Inspection Section
In cloth inspection section one machines is available. Specification of this
machines is given below.
Type Cloth Inspection Machine
Manufacturer name Uzu fabric Inspection
Country Thailand
Model No. UZ 900.31

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CHAPTER 04:
Dyeing Section

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Chapter 04: Dyeing & Finishing Section
4.1 Dyeing Introduction
Dyeing is process in which textile substrate is colored by suitable substances that is
dyes or pigment (pigment dyeing). The former is widely used in textile wet
processing. A basic knowledge of dyeing process and related terms are quite
important to understand dyeing theory. Dyeing can be done at any stage of the
manufacturing of textile- fiber, yarn, fabric or a finished textile product including
garments and apparels. Textile materials can be dyed using batch, continuous or
semi-continuous processes. The type of process used depends on several things
including type of material (fiber, yarn, fabric, fabric construction, and garment),
generic type of fiber, size of dye lots and quality requirements in the dyed fabric.
4.2 Finishing Introduction
After construction of fabric through one of the many techniques described above, it
is known as greige good or gray good. This simply denotes any unfinished fabric.
Many finishing processes are employed for improving the appearance, feel and
durability of the fabric. These processes are broadly classified as Preparatory
Processes, Stabilizing Processes, and Textural Processes.
4.3 List of Machines
Department Machine Type No. of Machines
Grey Fabric store &
inspection
Fabric inspection m/c 01
Batching
Turning m/c 02
Overlock m/c 03
Dyeing Floor
Winch dyeing m/c
(environmental)
16
Winch Dyeing m/c (High
Pressure)
04
Dark Room Light Box 03
Lab
LaB Dip m/c 03
Electric pipet 02
Electric Balance 02

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Spectrometer (Data Color) 01
Computer 01
Printer 01
Philips Hot Iron 01
Washing Machine 01
Tumble Dryer 03
GSM Cutter 03
Crock meter (Wet & Dry
rub)
01
PH
meter 01
Dryer 01
Washing Section
Washing m/c 07
Hydro Extractor 01
Tumble Dryer 03
Finishing Section
Sqeezer 01
Slitting & Dewatering m/c 02
Dryer (Tube) 01
Tube Compactor 01
Open Compactor Stenter 02
Stenter (Mahlo) 01
Caleder 01
Brushing m/c 01
Suiding m/c 01

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4.4 Layout of Dyeing Floor
Figure 7: Layout plan of Dyeing floor

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4.5 Specification of Dyeing Machines
● Dyeing Machine Fong’s – 01,02,03,04:
Type : Small production Dyeing Machine
Name : Jet Dyeing Machine
Manufacturer Name : FONG’S
Country : Hongkong
Temp. Range : 0ᴼ-140ᴼC
Used Utilities : Water, Steam, Electricity, Compressed air.
No. of Nozzle : 1,1,1,1
Production Capacity : 10 Kg, 60 Kg, 120 Kg, 280 Kg
Winch speed : 250-300 m/min
● Dyeing Machine Fong’s – 05:
Type : Dyeing Machine
Country : Hongkong
Model No : ECO-38-1T
No. of motor : 07
No. of Nozzle : 01
Production Capacity : 150 Kg
Country : Hongkong
Model No : HSJ-2T

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No. of motor : 07
No. of Nozzle : 01
Country : Hongkong
No. of motor : 08
No. of Nozzle : 06
Country : Hongkong
No. of motor : 08
No. of Nozzle : 08
Name : HT/HP Dyeing Machine
Country : Hongkong

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Model No : HSJ-4T
No. of motor : 13
No. of Nozzle : 04
Country : Hongkong
No. of motor : 08
No. of Nozzle : 06
Country : Hongkong
Model No : EC0-38-2T
Year of Manufacturing : 2003
No. of motor : 08
No. of Nozzle : 02

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Country : Hongkong
Year of Manufacturing : 2003
No. of motor : 07
No. of Nozzle : 01
Country : Hongkong
No. of motor : 08
No. of Nozzle : 04
Country : Hongkong

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No. of motor : 08
No. of Nozzle : 04
Name : HT/HP Dyeing Machine
Country : Hongkong
Model No : GN-6-2T
No. of motor : 13
No. of Nozzle : 04
● Dyeing Machine Fong’s – 16,17,18,19,20:
Country : Hongkong
No. of Nozzle : 1,1,1,1
Production Capacity : 30 Kg, 30 Kg, 10 Kg, 10 Kg, 10 Kg
4.6 Specification of Finishing Machine
01. Hydroextractor m/c:
Model : Local
RPM : 700-746 (max)

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Extraction% : 60% (Apprx.)
Use : Loose structure fabric like rib, interlock etc.
Figure 8: Hydroextrator m/c.
02. Slitting m/c:
Function:
1. To cut the tubular fabric for opening
2. To check the fabric fault.
3. Rubber pressure roller removes a slight amount of water
4. Softener can be at the tank
5. Utility used: air, water, electricity.
6. Mainpoints:
Speed: 100 m/min
For s/j fabric line speed is maintained as 5 m/min.
For other fabric line speed is maintained as 1 m/min
Production capacity: 7 ton per day.

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Figure 9: Slitting m/c
03. Open squeezer:
Main parts:
1. Squeeze roller (dewatering)
2. Over feeding roller (to delivers as per feed)
3. Folding device (to delivers the fabric in folded form)
4. Softener tray (to impart soft finish)
Utilities used:
• Electricity.
• Compressed air.
Padderpressure: 4.5-5 bar.
04. Squeezer:
Main parts:
• Revolving platform.
• J-box squeezer.
• Detwisting unit.
• Stretching unit (for adjusting dia)
• 1st
tank to remove dust, hairy fiber etc. Over feed system.
• 2nd
tank to apply different chemical finishes like flame retardant,
softener, fixer. Speed: 80 m/min(max) Pressure of 1st
padder: 3

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• Pressure of 2nd
padder: 4-5 Water extraction%: 36-40%
Figure 10: Squeezer m/c
05. Dryer m/c:
Function:
• To dry the fabric properly. To dry the fabric without tension.
• To gain the finished GSM.
• Specially used for lycra, piping, twill tape, Rib collar.
•
Main parts:
1. Heat chamber. (3)
2. Burner. (3)
3. Blower. (6)
4. Exhaust fan.
5. Synthetic blanket.
6. Folding device.
Utility used:
Steam
Electricity.
Steam pressure: 5.5 Kg/sq.cm (78 psi) at 155 C.
Speed: 45 m/min(max)
Blower Speed: 230 rpm(max)

(BD) Ltd.
SHYAMOLI TEXTILE
ENGINEERING COLLEGE
Figure 11: Dryer m/c
Setting according to fabric construction:
Fabric Type
Speed
(m/min)
Temperature
(ᴼC)
Overfeed
Single Jersey 14-16 140 20
Interlock 10 140 25-30
Rib
12-13 (220 gsm) 140 15-20
9-10 (250 gsm) 150 14-16
T/C, P/C, Viscose 20-23 130 20-25
Lacoste 30 140 20-25
Collar 12 160 20-25
Lycra Fabric 17 130 15-20
O6. Tube Compactor:
Functions:
• To minimize the shrinkage.
• Overfeed given to achieve the finished gsm.
• Hairy Fibers can be removed to improve the handle.
• Spirality & Boeing can be minimized.

(BD) Ltd.
SHYAMOLI TEXTILE
ENGINEERING COLLEGE
Features:
Maximum line speed : 100 m/min.
Maximum dia : 62”
GSM Shrinkage : Maximum 20% increase after
M/c temperature compacting : ± 5%
Production : 95
Capacity Utility : 7 tons per day.
Used:
Gas.
Electricity.
Steam.
Sensor position:
On the stretcher.
After compacting unit.
On the conveyor.
Figure 12: Tube compactor.

(BD) Ltd.
SHYAMOLI TEXTILE
ENGINEERING COLLEGE
07.Stenter m/c (4 chamber):
1. For Lycra fabric Heat setting is available only.
2. Width is set in such a way so that it gives the required GSM & shrinkage.
Suitable for open compactor.
3. Course and wales become align and even distribution by Mahlo in the feed
side i.e to minimize Bais & Boeing problem.
4. For Rib Fabric blower speed is less due to its loose structure.
5. 8 burner, 4 chamber, 8 blower.
6. In case of heavy fabric temp 210 C and for light fabric it is 180-190 C .
Maximum width is not used because pin penetration is difficult and chains
are locked.
7. Over feed speed is maintained as per delivery speed so that it can give the
desired quality.
8. Temperature control depends on shade condition.
9. In every chamber fabric width should be same.
10.Glue is used along the selvedge to prevent curling.
11.Two set of padders with tank are used to apply chemical finishes &
squeezing.
12.Padder pressure must be controlled carefully.
Controlling points:
Fabric speed.
Fabric width.
Temperature.
Over feeding speed.
Utility used:
Gas.
Electricity
Steam
Figure 13: Stenter m/c

(BD) Ltd.
SHYAMOLI TEXTILE
ENGINEERING COLLEGE
Setting:
Fabric Type Overfeed (%)
Temperature
(ᴼC)
Speed (m/min) Blower speed
Single Jersey 65 140-150 20-30 60
Rib 50 170-190 20-30 35-45
Interlock 55 160-170 20-30 40-45
Lacoste 50 145-150 20-30 45-55
T.C 60 190 20-30 40-50
P.K 50 140-150 20-30 50
**For heat seating overfeed % is kept 20%
**For heat seating temp. is kept 180-185ᴼC
**Overheat (%) Fabric ↑ Tension ↓ Shrinkage ↓ GSM ↓
08. Open compactor:
Functions:
To impart dimensional stability.
To provide better cohesion.
To obtain required width and G.S.M.
Main parts:
Heated cylinder(steam)
Steaming device.
Blanket.
Teflon roller.
Sensor.
Overfeed %: upto 50%.
Steam pressure: 5-6 bar.
Machine Specification:
Brand name: Ferraro
Type/model no: COMPTEX-RE 2800.
Company: Italy
No of motor: 08

(BD) Ltd.
SHYAMOLI TEXTILE
ENGINEERING COLLEGE
Over feed = 35
4.7 Special finishing machine
Sueding
A sueder is sometimes referred to a s a sander since the machine consists of one or
more rolls covered with sand paper as the abrasive. Fabrics traveling over these
rolls develop a very low pile and the material’s surface can be made to feel like
suede leather. The hand will depend on the fiber composition, the filament count in
the yarn and the intensity with which the fabric is worked.
Filament fabrics can be made to feel like a spun fabric and all fabrics will have a
softer hand. It also known as pitch finish or carbon finish.
Tasks:
To develop soft feeling at the face side.
To increase the aesthetic properties on the garments
To provide warm feeling to the garments.
Sueding M/C:
M/C quantity : 01
Brand :Unitech- Santalucia
Model: 10 GS X 1952
Origin-Italy
Voltage – 400 V
Normal Current – 96 amp. No of Pile :03
No of Counter-Pile :03 Setting Point :
Taker -in- Tension (14 K/g) Drum Tension (47 K/g)

(BD) Ltd.
SHYAMOLI TEXTILE
ENGINEERING COLLEGE
Figure 14: Sueding m/c
Raising m/c:
Raising is a permanent mechanical finishing process of lifting a layer of fibers
from the body of the fabric which stand out from the surface. Raising is most
commonly done for Fleece fabric.
Tasks:
o To provide warm and smooth feeling.
o To satisfy the buyer needs like heavy, medium & light brushing.
o To produce a heavier surface made of fibers.
Machine specification:
Brand name: I KVANG M/C Works Ltd.
Type/model no: RG2-200
Country: Taiwan
No of motor: 04
No of pile roller: 35
Speed of main drum: 50 rpm
Manpower Required: Worker: 05
Production Capacity: 2 tones/day
Actual production: 1.5 tones/day
Utility: Electricity, Compressed air

(BD) Ltd.
SHYAMOLI TEXTILE
ENGINEERING COLLEGE
Figure 15: Raising m/c
REMARKS:
Texeurop (BD) Ltd. has different type of dyeing machines for small to large
scale production. As the quality of the machineries of dyeing, finishing & testing
section are good, so the quality level of the product is also good. The machines
are controlled by skilled and experienced operators. The machines are erected at
the dyeing floor at two rows at a wellplanned manner that facilitates loading and
unloading of the fabric on the machines.

(BD) Ltd.
SHYAMOLI TEXTILE
ENGINEERING COLLEGE
CHAPTER 05:
Garments Section

(BD) Ltd.
SHYAMOLI TEXTILE
ENGINEERING COLLEGE
Chapter 05: Garments Section
5.1 Garments Manufacturing Introduction
Here the machines are categorized by the concerned section.these are section of
the TEXEUROP BD Ltd garments section.
Sample section
Cutting section
Sewing section
Finishing section
5.2 Sample Section
Cad room:
Cad room has the following machine-
Dizit board-copy the handmaking pattern
Figure 16: Digitizing board
Printer-1. consumption(mini rint 2.plotter(big print)

(BD) Ltd.
SHYAMOLI TEXTILE
ENGINEERING COLLEGE
Pattern cutter machine:
Brand: Winda
Figure 17: Pattern cutter machine
Software:
Figure 18: Madarite software (for design + parts + grading)

(BD) Ltd.
SHYAMOLI TEXTILE
ENGINEERING COLLEGE
SL
NO
MACHINE TYPE NO OF
MACHINE
DESCRIPTION
O1 PAIN MACHINE(LOCK STITCH) 57 1NEEDLE
02 OVERLOCK MACHINE 27 4THREAD(2 NEEDLE,2
LOOPER)
03 FLAT LOCK MACHINE 22 3,4,5 THREAD
04 BUTTON HOLE MACHINE 1 1NEEDLE
05 BUTTON ATTACHING MACHINE 1 1NEEDLE
06 BARTACT MACHINE 1 1NEEDLE
07 SNAPMACHINE 1
08 PREQUITTING MACHINE 2 2/4NEEDLE
09 RIB CUTTING MACHINE 1
10 FEED OF THE ARM 1
11 KANSAI SPECIAL(CHAIN STITCH) 2 SPECIAL
12 KANSAI SPECIAL(BACK TAP) 1 SPECIAL
13 KANSAI SPECIAL(SMOKE
MACHINE)
7 SPECIAL
=124
5.3 Cutting section
In cutting section following machines are use-
1. Cutting m/c
Completely manual: Hand operated scissor.
Manually operated powered knife:
i. Straight knife
ii. Band knife
Computerized cutting machine:
i. Vector fashion mx-latest
ii. Vector fashion 7000
2. Spreading machine
I. Brio 1000 (no of machine 4)
II. Konsan (no of machine 1)
Equipments in cutting section
Cutting table

(BD) Ltd.
SHYAMOLI TEXTILE
ENGINEERING COLLEGE
Perforated paper
Marker
Auto sticking m/c
Gsm tester
a) Gsm cutter
b) Electric balance
Knife specification:
Tools to be used : 2.4 * 8.5 blade (thickness* width)
Speed : 30 m/min
Acceleration : 3 m/s2
Vibration : 5000-5500 turns/min
Machine requirements:
m/c power supply-electric voltage-440v
knife pneumatic supply -6 bar
Straight knife:
No of machine :1
Company : BLUISTER
Knife length : 8‟‟ & 10‟‟
Knife width : 2cm
Knife thickness : 0.1cm
Cutting height : 4 (standard)
In this machine is movable but fabric is fixed suitable for cutting large garments
parts.
Figure 19: Straight knife

(BD) Ltd.
SHYAMOLI TEXTILE
ENGINEERING COLLEGE
Band knife:
No of machine :2
Model : max-700A
Voltage :220V
Knife length : endless
Knife width : 0.5cm
Knife thickness : .02cm
G.W : 295 kg
N.W : 230 kg
Origin : China
In this machine is movable but fabric is fixed.
Suitable for cutting small garment parts, round shape etc.
Figure 20: Band knife
5.4 Sewing Section
List of sewing Machine-
S/L Sewing Machine Quantity Brand
01 1-Needle lock stitch 511
JUKI, BROTHER,
SUNSTAR, PUFF
02 1- Needle chain stitch 25 JOJE, FEIYUE
03 Vertical Trimmer 50 JOKI, SUNSTAR

(BD) Ltd.
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04 2-Needle Lock Stitch 22 SUNSTAR
05 2-Needle Chain Stitch 50 KANSAI, JOJE, FEIYUE
06 Multineedle chain stitch 46 CANSAI
07
4-Thread Overlock (with
electrical chain cutter)
451 JOKI, PEGASUS, KANSAI
08 2-Needle Piping (Backtape) 25 PEGASUS, KANSAI
09
2/3- Needle Converting Stitch
(Flat Lock)
461 JOKI, PEGASUS, KANSAI
10 Zig Zag Machine 10 JOKI, SUNSTAR
11 Bar Tack Machine 110
JOKI, BROTHER,
SUNSTAR
12 Button Hole machine 63 JOKI, BROTHER
13 Button Sewing Machine 65 JOKI, BROTHER
14
Smoking Machine (12 & 33
needle)
15 KANSAI
15 Picoting Machine 11 KANSAI
16 Rib cutting machine 31 IDEA, IU-922
17
Blind Stitch machine
(Overlock)
58 PEGASUS
18 Snap Button 33 NYTO, UZU, MAX
19 Fusing Machine 15 HASHAIMA
Grand Total = 2948
CHAIN STITCH MACHINE
Description:
The machine comes with a thread spreading mechanism and an adjustable needle
guard to prevent stitch skipping. The thread clamp mechanism, tension release
mechanism and needle thread draw-out mechanism enable the machine to leave
thread of a uniform length after thread trimming, and prevent slip-off of the needle
thread. All of these mechanisms contribute to upgraded sewing.

(BD) Ltd.
SHYAMOLI TEXTILE
ENGINEERING COLLEGE
Figure 21: Chain stitch Machine
Model Name MH481
Maximum sewing speed 5500st/min
Stitch length 1-4mm
Pressure foot By knee 4mm
Needle TV×7
LOCK STITCH MACHINE
Description:
The thread take-up mechanism ,feedmechanism,thread paths and hook have been further
improved to enhanced responsiveness to material changes & ensure stitch quality

(BD) Ltd.
SHYAMOLI TEXTILE
ENGINEERING COLLEGE
Figure 22: Lock stitch Machine
Model name DDL-8300N
Max. sewing speed 5500sti/min
Max. stitch length 5mm
Needle DB×1
BUTTON HOLLING MACHINE
The LBH-1790A Series follows the world's highest sewing speed and dry- head
mechanism of its predecessor model. In addition, this machine comes with the
latest model operation panel which is installed with a USB port. Furthermore, all drive
mechanisms have been digitalized to manage each sewing pattern individually.

(BD) Ltd.
SHYAMOLI TEXTILE
ENGINEERING COLLEGE
Figure 23: Button holling m/c
BUTTON SEWING MACHINE
LK-1903B Series
The machine achieves sewing speed of 2,700sti/min. The machine's starting,
stopping, thread-trimming and automatic presser lifting speeds have been
increased to significantly shorten total cycle time.
Figure 24: Button sewing Machine

(BD) Ltd.
SHYAMOLI TEXTILE
ENGINEERING COLLEGE
.
Model name LK-1903B
Max. sewing speed 1,500sti/min
Number of stitches 8, 16, and 32 stitches
Feed length (crosswise feed) 2.5～6.5mm
Stitching shape
Applicable button Shank button, Wrapped-around button,
Snap,Label, Metal button, Stay button
Button size φ10～28mm
Needle TQ×1 (#16) #14～20
FEED-OF-THE-ARM MACHINE
Description:
The thread guide located between the needle bar thread take-up and the intermediate
tension release lever, the timingto tense the needle thread can be decreased. As a result,
the machine is capable of beautiful stitches with a soft appearance even when heavy-
weight material issued.
Figure 25: Feed Of The Arm Machine

(BD) Ltd.
SHYAMOLI TEXTILE
ENGINEERING COLLEGE
Model name MS-1190
Needle gauge 3.2mm (1/8")～6.4mm
(1/4")
Stitch length 1.2～3.2mm
Needle TV×64-NY (#12)
BARTACKING MACHINE:
LK-1850 series
The machine is provided with a material-drawing mechanism which draws the right
and left parallel portions of an eyelet buttonhole near to one another. The machine
performs bartacking with the right and left parallel portions of the eyelet buttonhole
drawn near to one another after the buttonhole is clamped under the work clamp
foot, thereby finishing highly durable and well-tensed eyelet buttonholes
Figure 26: Bartacking Machine

(BD) Ltd.
SHYAMOLI TEXTILE
ENGINEERING COLLEGE
Model name LK-1850
Lift ofthe work clamp Max. 17mm
Needle DP×5
OVERLOCK MACHINE:
MO-6700 series
Since the machine comes with a needle-thread take-up mechanism aswell as a
looper thread take-up mechanism, to offer upgraded responsivenessfrom light-
to heavy-weight materials with a lower applied tension.
Figure 27: Overlock Machine
Model Name MO-6700
Types 3, 4& 5threads
Stitch Per Minute (SPM) 6500-8500
Stitch Class 500

(BD) Ltd.
SHYAMOLI TEXTILE
ENGINEERING COLLEGE
Group Chain stitch
Seam class Super imposed
TPI 15-16 (3thread), 17-18 (4thread) 21-22 (5thread)
Needle no 1 needle, 2 loopers (3Thread);
2 needles, 2 loopers (4Thread)
2 needles, 3 loopers (5Thread)
KANSAI MACHINE (FLATLOCK):
Figure 28: Kansai Machine (Flatlock)
Place of Origin Japan
Brand Name KANSAI
Model Number DFB1404PSF
Type Industrial Sewing Machine
Stitch Formation Chain Stitch
Mechanical Configuration Flat-Bed
Max. Sewing Speed 4500spm
Max. Sewing Thickness 8mm
Stitch Length 3/16-3/4-3/16

(BD) Ltd.
SHYAMOLI TEXTILE
ENGINEERING COLLEGE
Kansai Japan
FLAT LOCK MACHINE:
Figure 29: Flat lock Machine
Brand Name Pegasus W600
Yamata
Stitch formation Chain Stitch
ELECTRIC SNAP FIXING MACHINE:
─ Easy to change mould
─ Suitable for punch snap on garment
─ Main shaft lubricated
─ Operated by motor
─ Moving pulley enclosed with bearing

(BD) Ltd.
SHYAMOLI TEXTILE
ENGINEERING COLLEGE
Figure 30: Flatlock m/c
Needle group & size
MACHINE NAME TYPE OF
NEEDLE
NEEDLE SIZE
PLAIN M/C DB#1 9,10,11,12,13,14
OVER LOCK M/C DC#1/27 7,8,9,10,11
DOUBLE NEDLE M/C DP#5 9,10,11,12,13,14
FLAT LOCK DP#128 9,10,11,12,13,14
BUTTON HOLE DP#5 9,10,11,12,13,14
BUTTON ATTACHING (AUTO) DP#17 10,11,12,13,14
BARTACK DP#5 10,11,12,13,14
SMOKING DV#57 10,11,12,13,14
BACK TAPE MACHINE UY#128 10,11,12,13,14
PICOTING MACHINE UO#163 10,11,12,13,14
CHAIN STITCH DY#128 10,11,12,13,14
EMBROIDERY DB#1 9,10,11
Uses of Machines:
Plain m/c: All types of Woven fabric stitching.
Over lock m/c: All types of sewing of light and heavy fabric garments for edge
neating and side joining.
Double needle m/c: All types of sewing of heavy and light weight fabric garments.
Flat lock m/c: All types of sewing of heavy and light fabric garments specially for
hemming and decorative purpose.
Button hole m/c: All types of sewing of heavy and light fabric garments for button
holing.
Button attaching m/c: All types of sewing of heavy and light fabric garments for
button attaching.

(BD) Ltd.
SHYAMOLI TEXTILE
ENGINEERING COLLEGE
Bartack m/c: All types of sewing of heavy and light fabric garments.Specially in
the seamjoining area,belt loop trouser.
Machine brand:
MACHINE BRAND COUNTRY
SUNSTAR KOREA
KANSAI SPECIAL JAPAN
JUKI JAPAN
PEGASUS JAPAN
BROTHER JAPAN
PUFF JAPAN
Finishing Section:
In finishing section following machines are use-
Sl no Finishing machine Quantity Brand
01 STEAM IRON 158 VEIT,SLIVER
STAR,NISHO02 VACCUM TABLE 148 VEIT,SLIVER
STAR,NISHO03 METAL DETECTOR 3 CINTEX
04 NEEDLE DETECTOR 12 CINTEX,HASHIMA
05 HAND METAL DETECTOR 5 KM,HASHIMA
06 STRAPPING MACHINE 2 TOYO
07 SPOT REMOVING MACHINE 12 UZU
08 TAG ATTACHER MACHINE 6 ARTEKA
TOTAL 346
Remarks:
Texeurop is a well planned factory.Everything which is necessary is available here
is a well furnished factory.

(BD) Ltd.
SHYAMOLI TEXTILE
ENGINEERING COLLEGE
CHAPTER 06:
Conclusion

(BD) Ltd.
SHYAMOLI TEXTILE
ENGINEERING COLLEGE
Chapter 6: Conclusion
We have completed our Industrial visit successfully by the grace of Almighty Allah.
Industrial visit gives me to the expected destiny of practical life. It was completely
a new experience in my life which will be very effective and valuable for service
life.
“TEXEUROP Ltd.” is a well-known factory group in the textile field of
Bangladesh. The completion of the industrial visit at “TEXEUROP Ltd.” gave us
the inspiration that factory is one of the appropriate destiny to implement the
theoretical knowledge. From this industrial visit we got the details idea about the
factory, environment, production process, etc. “TEXEUROP Ltd.” is well
equipped.
Special thanks to all of the honorable teachers and stuffs for their helpful attitude
towards us. Without them, this visit would not be possible. We hope that in future,
with the help of our responsible teachers and all the stuffs, we can maintain this
success.

(BD) Ltd.
SHYAMOLI TEXTILE
ENGINEERING COLLEGE
References
1. www.textilelearner.blogspot.com
2. www.wikipedia.com
3. Weaving Technology-II, Prof. Dr. E. Onder.
4. www.textilestudycenter.com
5. Texeurop ltd.
6. http://www.definetextile.com
7. http://www.neoakruthi.com
8. http://mytextshare.weebly.com
9. Garment Manufacturing Technolgy, Md. Saiful Azam
10.Knitting Technology, Devid J. Spencer
11.Advances in Knitting Technology, K F Au
12.TEXTILE DYEING Edited by Peter J. Hauser

Industrial Attachment on "Texeurop (BD) Ltd."

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