internship training report on texeurop bd ltd

1. Page | 1
Industrial Attachment
At
“The Texeurop (BD) Ltd”
Contents
Chapter Topics Name Page no.
Approval of Industrial Attachment ii
Letter of Transmittal iii
Acknowledgement Iv
Chapter - 1 Introduction 6-14
Chapter – 2 Man Power Management 15-21
Chapter - 3 Machine Description 22-36
Chapter - 4 Raw Materials 37-41
Chapter - 5 Production Planning, Sequence and Operations 42-71
Chapter - 6 Quality 72-80
Chapter - 7 Store and Inventory Control 81-83
Chapter - 8 Utility Services 84-87
Chapter - 9 Maintenance 88-91
Chapter - 10 Merchandising 92-97
Chapter – 11 Effluent Treatment Plant (ETP) 98-101
Chapter – 12 Compliance 102-108
Chapter – 13 Conclusion 109
Chapter - 14 Appendix 110

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LIST OF FIGURE
Figure No Figure Name Page
Fig-1 Main Building Of Texeurop (BD) Ltd 7
Fig-2 Location Of Texeurop (BD) Ltd 7
Fig-3 Hydro Extractor Machine 28
Fig-4 Silting Machine 28
Fig-5 Stenter Machine 29
Fig-6 Compactor Machine 29
Fig-7 Dizit Board 30
Fig-8 Plotter 30
Fig-9 Pattern Cutting Machine 31
Fig-10 Automatic Spreading Machine 33
Fig-11 Straight Knife Machine 34
Fig-12 Band Knife Machine 34
Fig-13 Circular Knitting Machine 44
Fig-14 Flat Bed Knitting Machine 44
Fig-15 Dyeing Machine 46
Fig-16 Dyeing Laboratory 46
Fig-17 Pattern Making 48
Fig-18 Sample Section Of Texeurop (BD) Ltd 49
Fig-19 Quality Checking In Sample Section 50
Fig-20 Digitizer 52
Fig-21 Plotter 52
Fig-22 Manually Spreading 53
Fig-23 Automatic Spreading 53
Fig-24 Automatic Cutting Machine 54
Fig-25 Manually Cutting By Straight Knife Machine 54
Fig-26 Band Knife Machine 55
Fig-27 Straight Knife Machine 55
Fig-28 Numbering Machine 55
Fig-29 Plain Machine 57
Fig-30 Over Lock Machine 58
Fig-31 Flat Lock Machine 58
Fig-32 Kansai Machine 58
Fig-33 Button Holing Machine 59
Fig-34 Button Attaching Machine 59
Fig-35 Bartack Machine 59
Fig-36 Sewing Floor Of Texeurop (BD) Ltd 60
Fig-37 T-Shirt 61
Fig-38 Polo Shirt 62
Fig-39 Jacket 64
Fig-40 Skip Stitch 66
Fig-41 Open Seam 66
Fig-42 Scissor Cut 66

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Fig-43 Part Shading 66
Fig-44 Broken Stitch 67
Fig-45 Four Point Up Down 67
Fig-46 Pleat 67
Fig-47 Uneven Stitch 67
Fig-48 Initial Check 69
Fig-49 Ironing 69
Fig-50 Spot Lifter 69
Fig-51 Thinner Fluid 69
Fig-52 Washing Of Spot 70
Fig-53 Inspection 70
Fig-54 Hang Tag 70
Fig-55 Metal Detector 70
Fig-56 Prepare Hanger 70
Fig-57 Folding 71
Fig-58 Packing 71
Fig-59 Cartooning 71
Fig-60 Prepare Cartooning 71
Fig-61 Quality Inspection 73
Fig-62 Raw Material Inventory 82
Fig-63 Generator 85
Fig-64 Boiler 86
Fig-65 Air Dryer 86
Fig-66 Air Compressor 86
Fig-67 Water Treatment Process 87
Fig-68 Motors 87
Fig-69 Maintenance Tools 89
Fig-70 Effluent Treatment 99
Fig-71 Equalization Tank 100
Fig-72 Ferrous Tank 100
Fig-73 Polymer Tank 100
Fig-74 Settling Tank 101
Fig-75 Drinking Water 105
Fig-76 Fire Extinguisher 106
Fig-77 Fire Alarm Switch 106
Fig-78 Fire Equipment 107
Fig-79 Hose Rill 107
Fig-80 First Aid Box 107
Fig-81 Gloves 108
Fig-82 Mask 108

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List of table
Table No Table Name Page
Table-1 Working Hour Analysis 18
Table-2 Worker Man Power Summary 19
Table-3 Total Number Of Machine Is Knitting Section 23
Table-4 Specification Of Circular Knitting Machine 24
Table-5 Specification Of Flat Knitting Machine 25
Table-6 Specification Of Twill Tape Knitting Machine 26
Table-7 List Of Dyeing Machines 27
Table-8 Number Of Machine In Sample Section 31
Table-9 Auto Cutter Machine List 32
Table-10 Cutting Section Machine List 33
Table-11 Machineries In Sewing Section 35
Table-12 Finishing Section 36
Table-13 Different Types Of Yarn 38
Table-14 Raw Material Sources And Costs 39
Table-15 Machinery Of Sample Section 47
Table-16 Sewing Machine Description 57
Table-17 The Point System 79

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Chapter-01
Introduction
Serial No. Content Page No.
1.1 Introduction 6
1.2 Location of Texeurop (BD) Ltd 7
1.3 At a Glance 8
1.4 Factory Information 8
1.5 Vision and Mission of the company 9
1.6 Physical Infrastructure 9
1.7 History of project development 10
1.8 Project cost 10
1.9 annual turnover 10
1.10 Final products name 10
1.11 Buyer name of Texeurop (BD) Ltd 11-12
1.12 Achievements 13
1.13 Remarks 14

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1.1 Introduction
Texeurop (BD) LTD. an 100% export oriented composite knit textile unit Established with the
commitment to care the Global needs for knit and casual clothing. The project has employed the
State-of-Art technology in its very pieces of investments. Aiming at the context of the changing
Global demand pattern, international environment on trade specially the withdrawal of quota
system and GSP and the availability of craftsmanship in the country, the project encompassed
the knitting, dyeing and processing of fabrics and ready-made Garments production to be
available from one stop service.
The project is a new one established in 2004 if compared the with other well established textile
factory, but the manpower engaged in the projects to carry out the day to day business are all
highly skilled, purely professional, vastly experienced. The unique combination of organized
Managerial and Technical term in one hand and latest, advanced and balanced technology on the
other hand made the project one of the top to be referred in this field in the country. The best use
of continuous development of Human Resources by providing them International Standard
Environment and equal opportunity is the keys for achieving comprehensive competence in all
the level Organizational Hierarchy.
Texeurop (BD) LTD. has been established with the objective and vision to cater the needs of
21st century of world wide knit apparels markets from one stop service being committed to One-
time Delivery, Quality Assurance, Price Affordability and Social Accountability .The project is
located in Vogra, Joydebpur under the district of Gazipur, about 37 km distance from the
International Airport Dhaka, Bangladesh. A well developed Road Communication is there to
reach the factory from the Airport as well as from the Dhaka City. The head office of the project
is Located in the heart of Dhaka City in Tejgoan Industrial Area.

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1.2 Location of Texeurop (Bd) Ltd:
Fig 1: Texeurop (Bd) Ltd
Google map view of Texeurop (Bd) Ltd
Fig 2: Location of Texeurop (Bd) Ltd

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1.3 At a Glance:
Name of the company: Texeurop (Bd) Ltd
Company logo :
Factory Address : Texeurop (Bd) Ltd
: Vogra, Joydebpur Gazipur,Bangladesh
Tel : +880-2-9261986, 9261988, 9261993, 9262163-4, 9262701-2,
Fax : +880-2-9261582
Email : info@texeuropbangladesh.com
Web address : www.texeuropbangladesh.com
1.4 Factory Information:
Factory Name : Texeurop (Bd) Ltd
factory type :100% Export Oriented Knit Garments.
Factory Address : Vogra, Joydebpur Gazipur,Bangladesh
Year of Establishment : 2004
Total area of the industry : 12500 sq Meter
Factory land area : 10000 sq. Meter
Products Manufacturing : T-shirt, Polo shirt, Sweat shirt, Golf shirt, Cardigan, Jogging
suit, Short/Trouser, Legging, Fashion dress & Children wears etc.

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1.5 Vision and Mission of the company:
Texeurop (BD) Ltd. is a Composite Knit Dyeing Factory that producing & manufacturing
Knitted Fabric and Garments with a mission to be one of the leading exporters by providing the
good quality knitted garments from Bangladesh to various customers around the globe.
The policy of Texeurop (BD) Ltd. to ensure:
a. Customer satisfaction by all means.
b. Providing quality product as per requirement of the buyer.
c. Ensuring quality services in communication & timely delivery of the product.
d. To decrease the percentage of rework.
e. Evaluate the suppliers on yearly basis.
f. Give safe and hygienic working environment to workers.
g. Improve continually in the Quality Management System with every year to come.
h. Reducing environmental pollution with proper treatment of effluents.
i. Providing a better working environment for both employers and employees by strictly
following rules & regulation of various complains issues.
1.6 Physical Infrastructure:
The mill is built in such a way that there is possibility for further expansion of the mill. The
structure such as mill, office buildings, record rooms, guardrooms & dining room etc. are made
of solid hard concrete & brick mtls. . The whole area is surrounded by safety brick wall .The
main set up for m/c’s are built of corrugated iron & iron sheet, transparent hard plastics with
enough ventilation & scope for passing light & air.
Total area of the industry : 12500 sq Meter
Factory land area : 10000 sq.
Meter Building : 8 Storied.

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1.7 History of the Project Development:
Texeurop (BD) Ltd. has been established with the objective and vision to satisfy the needs of
21st century of worldwide knit apparels markets from one stop service being committed to
One-time Delivery, Quality Assurance, Price Affordability and Social Accountability.
Basically Pantex garments factory was the mother textile at Narayangonj of Texeurop (BD)
Ltd. from which the factory was expanded with collaboration of European partner. The project
is located in Vogra Joydebpur under the district of Gazipur, about 25 km distance from the
International Airport Dhaka, Bangladesh. A well-developed Road Communication is there to
reach the factory from the Airport as well as from the Dhaka City
1.8 Project Cost:
The initial cost of Texeurop (BD) Ltd. establishment is about 400 million Taka. But the gradual
enlargement & enhancement of the mill increasing the project cost. So it is very difficult to
measurement the actual cost of the project
1.9 Annual Turnover:
Annual turnover of the factory is approximately Tk 140 core.
1.10 Final Products Name:
a. Basic T - Shirt, d. Long Sleeve T - Shirt, g. Hood Jacket,
b. Polo Shirt, e. Knit Jacket, h. Infant Knitwear
c. Ladies Jacket, f. Kids Jacket,

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1.11 Buyer Name of TEXEUROP (BD) Ltd.:

12. Page | 12

13. Page | 13
1.12 Achievements:

14. Page | 14
1.13 REMARKS:
Texeurop (BD) Ltd is a Modern textile industry. Every facility of a modern textile mill exists in
this factory. It has a no. of renowned buyers especially at Europe. So Texeurop (BD) Ltd. is
getting popular throughout the Textile sectors and its buyers. This Factory has a good
communication system from the capital city Dhaka.

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Chapter-02
Manpower management
Serial No. Content Page No.
2.1 Manpower Organogram 16
2.2 Administration Organogram 16
2.3 Organogram Of Production Section 17
2.4 Different Departments 18
2.5 Supporting Department 18
2.6 Information Medium 19
2.7 Shift Change 19
2.8 Responsibilities Of General Manager 19
2.9 Responsibilities Of Production Manager 20
2.10 Responsibilities Of Production Officer 20
2.11 Job Description Of Production Officer 20
2.12 Job Description Of Sr. Production Officer 21
2.13 Responsibilities Of Floor In-Charge 21
2.14 Remarks 21

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2.1 Manpower Organogram
2.2Administration:

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2.3 Organogram of Production Section :
Organogram of production section

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2.4 Different Departments:
a. Knitting section
 Knitting
 Inspection
b. Dying section
 Batch section
 Dye house
 Dyeing Lab
 Quality Control
 Finishing
c. Garments Section
 Merchandising
 Sample
d. Maintenance Section
 Electrical
 Mechanical
e. Store Section
2.5 Supporting Departments
a. Personnel Administration
b. HRD
c. Marketing
d. Procurement
e. Finance and accounting
f. Security department
Table 1: Working Hour Analysis:
Working Day Per Week 06 Day
Normal Working Hour Per Day 08 Hour
Overtime Hour 02 Hour (If required)
Break 01 Hour
No. of Shift 03 (Dyeing)

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Table 2: Workers manpower summary:
Total no of worker 3392
Total no of staff officer and managers 907
2.6 Information Medium
 Intercom telephone
 Oral
 Fax
 Mobile
 Written letters
2.7 Shift Change:
There are three shifts in this factory and each shift is of eight hours. Shift is changed after a week
on Saturday.
Shift Change/ for worker of Security:
A Shift – 07:00 – 15:00
B Shift – 15:00 – 23:00
C Shift – 23:00 – 07:00
General shift :
10:00 – 19:00
Office Time
10:00 – 19:00
2.8 Responsibilities of General Manager
 To discuss with the buyer or party for order
 To control dyeing and finishing floor.
 To control lab and Q.C.
 To control all manpower

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2.9 Responsibilities of Production Manager:
 To plan the production schedule with capacity and volume of order.
 To observe dyeing finishing.
 To supervise senior production officer and production officer.
 To rectify any kinds of problems during dyeing.
 To match shade as required.
2.10 Responsibilities Of Production Officer:
From getting an order of upper level all responsibilities are on the production officers. They
work with a troop of operators, helpers, fitters etc. to finish the production in due time. In the
meantime production officers bear all hazards, problems. They have to explain to the manager
for any type of production hamper. So, all production activities and its success depend on the
production officers.
Job Alignment of P.O & S.P.O:
 Job title: Production officer & Senior Production officer
 Report to: Production Manager
Purpose:
 To control shift according to the plan made by the production manager
 Territory: Dyeing section (major)
 Batching and Finishing section (minor)
Role within the organization:
 Responsible for own shift production with good quality and minimum time.
Environment:
Production officer has to work under huge stress. He has to work in acute heat under physical
and mental pressure. Also he has to work in acute heat all the year round.
2.11 Job Description of Production Officer:
 Report To: Sr. production officer
 Job Summary: To plan, execute & follows up the production activities & control the
quality production with related activities.

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Duties & Responsibilities:
 Overall supervision of dyeing, finishing production.
 Batch preparation & PH check
 Dyes & chemical requisition issue & check.
 Write fabrics loading & loading time from m/c.
 Program making, sample checking, color management.
 Control the supervisors, operator, asst. operator & helpers of dyeing m/c.
 And also any other works as & when required by the management.
2.12 Job Description of Sr. Production Officer:
Report To: P.M (production)
Job Summary:
To plan, execute & follows up the production activities & control the quality production with
related activities. Duties & Responsibilities:
 Overall supervision of dyeing, finishing production.
 Checks the different log books of different areas & report to management.
 Checks the sensitive parameters of different machine for smooth dyeing.
 Checks out the plan to control the best output from supervisor & workers.
 To trained up & motive the subordinates how to improve the quality production.
 Maintenance of machine & equipment. Any other works & when required by the
management.
 Control the supervisors, operator, asst. operator & helpers of dyeing m/c.
2.13 Responsibilities of Floor In-Charge:
 To check Lab recipe and Prepare Production Recipe.
 Batch preparation and pH check.
 Control of supervisor, operator, asst. operator and helper of dyeing floor.
 To match shade as required.
 To find out dyeing and fabric fault as early as possible.
2.14 Remarks:
Production runs with the help of mechanical fitters. For any kind of mechanical fault of any
machine they fix and work under technical in-charge. Production officers’ takes account of daily
production by running after the two supervisors and workers so on.

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CHAPTER – 03
MACHINE DESCRIPTION
Serial No Content Page No
3.1 Introduction 23
3.2 Knitting Section 23
3.3 Circular Knitting Machine 23
3.4 Flat Knitting Section 25
3.5 Cloth Knitting Section 26
3.6 List Of Machines 26
3.7 Garments Section 30
3.7.1 Sample Section 30-31
3.7.2 Cutting Section 32-34
3.7.3 Machineries Is Sewing Section 35
3.7.4 Finishing Section 36
3.8 Remarks 36

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3.1 Introduction:
Texeurop (BD) LTD. is an integrated computerized company. It has total 20 dyeing machines
among of them 10 machines are known as sample dyeing machine on the basis of their
production capacity. The machines are controlled by high skilled operators. On the other hand
Knitting section contains 18 machines, among of them 13 are circular knitting machine and
another 5 are flat bed machines.
3.2 Knitting Section:
Process requirements:
In Texeurop (BD) Ltd. three types of machines are used for producing and inspecting knitted
fabrics. These are:-
1. Circular knitting machine (Single& Double Jersey Machine)
2. Flat knitting Machine (Cuff & Collar).
3. Fabric inspection machine
And the whole knitting section is divided in four sections,
1. Circular knitting section
2. Flat knitting section
3. Fabric inspection section
4. Store section
Table 3 Total no of machine at a glance:
M/c type Total no of machine Ground total
Single jersey 13
45
Rib 04
Fleece 06
Auto Stripe 04
Flat bed 15
Twill tape 03
3.3 Circular Knitting Section.
This section contains 27 circular knitting machines. Circular knitting machines are of
different types, made by different manufacturer and also have different specifications. In this
section body fabric for knitted garments is produced. The different specifications of different
machines are given one after another

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Table 4 :Specification of circular knitting machine
M/c no
Brand of
machine
Origin of
machine
M/c type
Dia
(inch)
Gauge
No of
needle
No of
feeder
01
JIUNN
LONG
Taiwan Rib 36 18 2040*2 72
02
JIUNN
LONG
Taiwan Rib 34 18 1920*2 68
03
JIUNN
LONG
Taiwan Rib 34 18 1920*2 68
04
JIUNN
LONG
Taiwan Rib 32 18 1800*2 62
05 - 08
JIUNN
LONG
Taiwan
Single
jersey
36 24 1740 69
09-10
JIUNN
LONG
Taiwan
Single
jersey
34 24 1812 72
11
JIUNN
LONG
Taiwan
Single
jersey
24 24/20 1872 75
12
JIUNN
LONG
Taiwan
Single
jersey
28 24 2112 84
13-15
JIUNN
LONG
Taiwan
Single
jersey
30 24 2256 90
16-17
ORIZI
O
Italy
Single
jersey
30 28 1680 72
18-19
GOAN
G LIH
Taiwan
Fleece
36 20 2256 102

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20-21
GOAN
G LIH
Taiwan
Fleece
34 20 2136 96
22
GOAN
G LIH
Taiwan
Fleece
30 20 1860 84
23
GOAN
G LIH
Taiwan
Fleece
30 20 1860 84
Auto Stripe
24-26 Lisky Taiwan
Single
jersey
4 color
28 24/22 1344 70
27 Lisky Taiwan
Single
jersey
4 color
36 24/28 1420 90
3.4 Flat Knitting Section:
Generally collar, cuff of knitted garments is produced in this section. In this section there
are 5 flat knitting machines, all of them are same type and also have same specification. The
specification of all machines is given below
Table 5: Specification of flat knitting machine
Serial no
Machine
brand
Country
of origin
Maximum
width
Machine
type
Machine
gauge
No of
feeder
01 -05
JIUNN
LONG
Taiwan 68” V-Bed 14 8
06-15
JIUNN
LONG
China 40” V-Bed 14 8

26. Page | 26
Table 6: Specification of Twill tape knitting machine
Serial no Machine brand Country of origin No of head
01-03 Nobletex China 10
3.5 Cloth Inspection Section:
In cloth inspection section one machines is available. Specification of this machines is given
below
Type Cloth Inspection Machine
Manufacturer name Uzu fabric Inspection
Country Thailand
Model No. UZ 900.31
3.6 List of Machines
Department Machine type No. of machine
Grey Fabric Store &
inspection
Fabric inspection machine 1
Batching
Turning machine 02
Over lock machine 03
Dyeing floor
Sample dyeing machine
all are high pressure
10
Winch dyeing machine
(Atmospheric) Bulk
08
Winch dyeing machine (High
temperature) Bulk
05
Dark Room Light Box 03
Lab Dip Machine 03

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Lab
Electric Pipet 02
Electric Balance 02
Spectrophotometer(Data Color) 01
Computer 01
Printer 01
Philips Hot Iron 01
Washing Machine 01
Tumble Dryer 03
GSM Cutter 03
Crock meter (wet & dry Rub) 01
PH Meter 01
Dryer 01
Washing Section
Washing Machine 07
Hydro Extractor 01
Tumble Dryer 03
Finishing Section
Hydro extractor 01
Squeezer 01
Slitting & Dewatering machine 02
Dryer(tube) 01
Tube Compactor 01
Open Compactor 02
Stenter 02
Stenter (Mahlo) 01

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Calendar 01
Brushing machine 01
Sueding Machine 01
Some machine picture used in finishing section:
Fig 3:Hydro extractor machine
Fig 4: Silting machine

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Fig 5 : Stenter Machine
Fig 6 : Compactor Machine

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3.7 Garments section:
Here the machines are categorized by the concerned section. These are section of the Texeurop
Bd Ltd garments section.
3.7.1 Sample section
3.7.2 Cutting section
3.7.3 Sewing section
3.7.4 Finishing section
3.7.1 Sample section :
CAD Room
CAD room has the following machine:
01. Dizit board-copy the hand marking
pattern
Fig 7:Dizit board
02. Printer:
a. Consumption(mini print)
b. Plotter(big print)
Fig 8:Plotter Machine

31. Page | 31
03.Pattern cutter machine:
Brand: Winda
Fig 9 :Pattern cutter machine
04.Software
a. Gerber technology
Table 8 : Total number of machine used in sample section
SL
NO
Machine type No of
Machine
Description
O1 Pain machine (lock stitch) 57 1 needle
02 Over lock machine 27 4 thread (2 needle,2
looper)
03 Flat lock machine 22 3,4,5 thread
04 Button hole machine 1 1 needle
05 Button attaching machine 1 1 needle
06 Bartact machine 1 1 needle
07 Snap machine 1
08 Prequitting machine 2 2/4 needle
09 Rib cutting machine 1
10 Feed of the arm 1
11 Kansai special(chain stitch) 2 Special
12 Kansai special(back tap) 1 Special
13 Kansai special(smoke
Machine)
7 Special
=124

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3.7.2 Cutting section
In cutting section following machines are use-
1. Cutting m/c
 Completely manual: Hand operated scissor.
 Manually operated powered knife:
 Straight knife
 Band knife
 Computerized cutting machine:
 Garber Cutting machine (no of machine 2)
2. Spreading machine
 Brio 1000(no of machine 4)
 Konsan (no of machine 1)
Equipment’s in cutting section
 Cutting table
 Perforated paper
 Marker
 Auto sticking m/c
 Gsm tester
 Gsm cutter
 Electric balance
Cutting Department equipped with Auto Spreading & Auto Cutting Machine:
Table 9 :Equipped with state of the art automatic spreading and CNC technology cutting
machine made by Gerber
Machine Specification Brand
Auto Cutter Automatic Fabric Cutting
Machine with clearing Belt
Gerber
Spreader Automatic Fabric Spreading
Machine with Spreading
Processor
Brio 1000
Konsan

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Fig 10: Automatic Spreading Machine and Automatic Cutting Machine
Table 10 :Cutting section machine list :
Type Brand Machine Quantity
Computer hp 2
CAD Machine Winda digitizer 1
CAD Machine Winda plotter 1
CAD Machine Winda laser cutting machine 1
Straight knife cutting machine BLUISTER 15
Band knife Cutting Machine BLUISTER 2
Sticker machine 10

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Fig 11 straight knife cutting machine
Fig 12 band knife cutting machine

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3.7.3 Machineries in sewing section:
Table 11 :sewing section machine
SL
No
Sewing Machine Quantity Brand
1 1-Needle Lockstitch 551 JUKI,BROTHER,SUNSTA
R,PUFF
2 1-Needle Chain Stitch 25 JOJE,FEIYUE
3 Vertical Trimmer 50 JUKI,SUNSTAR
4 2-Needle Lockstitch 22 SUNSTAR
5 2-Needle Chain Stitch 50 KANSAI, JOJE,FEIYUE
6 Multi Needle Chain Stitch 46 KANSAI
7 4-Thread Over lock (With
Electrical Chain Cutter)
451 JUKI,PEGASUS,KANSAI
8 2-Needle Piping (Back tape) 25 PEGASUS,KANSAI
9 2/3-Needle Covering Stitch
(Flatlock)
461 JUKI,PEGASUS,KANSAI
10 Zig-Zag Machine 10 JUKI,SUNSTAR
11 Bartack Machine 110 JUKI,BROTHER,SUNSTA
R
12 Button Hole Machine 63 JUKI,BROTHER
13 Button Swing Machine 65 JUKI,BROTHER
14 Smocking Machine(12 & 33
Needle)
15 KANSAI
15 Pico ting machine 11 KANSAI

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3.7.4 Finishing Section:
Table 12 :In finishing section following machines are use:
Serial
No
Finishing Machine Quantity Brand
01 STEAM IRON 158 VEIT,SLIVER
STAR,NISHO
02 VACCUM TABLE 148 VEIT,SLIVER
STAR,NISHO
03 METAL DETECTOR 3 CINTEX
04 NEEDLE DETECTOR 12 CINTEX,HASHIMA
05 HAND METAL DETECTOR 5 KM,HASHIMA
06 STRAPPING MACHINE 2 TOYO
07 SPOT REMOVING MACHINE 12 UZU
08 TAG ATTACHER MACHINE 6 ARTEKA
TOTAL 346
3.8 Remarks:
Texeurop BD ltd is a well-planned factory. Everything which is necessary is available here is a
well-furnished factory.

37. Page | 37
CHAPTER-04
Raw Material
Serial No. Content Page No.
4.1 Raw material 38
4.2 Different Types of Yarn for Knitting 38
4.3 Raw materials sources and costs 39
4.4 Grey Fabrics 40
4.5 Grey fabric sources 40
4.6 Garment accessories 40
4.7 Different types of trimmings item 41
4.8 Remarks 41

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4.1 Raw material:
Raw material is a unique substance in any production oriented textile industry. It plays a vital
role in continuous production and for high quality fabric.
Types of raw materials:
1. Yarn
2. Grey fabric
3. Dyes
4. Chemical
4.2 Different Types of Yarn for Knitting:
Table 13 : Different Types of Yarn for Knitting:
Generally used yarn Count
Cotton 10S
,18 S
,20 S
,24S
, 26S
, 28S
, 30S
, 32S
, 34S
,
38s
,40S
Polyester 75D, 100D
Spandex yarn 20D,40D, 70D
Grey Mélange (C-90% V-10%) 24S
, 26S
Ecru Mélange (C-85% V-15%) 24S
, 26S
, 28S
Anthra Mélange (C-65% V-35%) 24S
, 26S
, 28S
PC (65%Polyester & 35% cotton) 24S
, 26S
, 28S
, 30S
CVC 24S
, 26S
, 28S
, 30S

39. Page | 39
4.3 Raw materials sources and costs
Table 14: Raw material sources and costs
Yarn Types. Yarn Count Source of Yarn Price of Yarn
100% Cotton,
Combed.
40/s Shinha Tex $ 3.55/kg
100% Cotton,
Carded.
40/s Rahmat Tex $ 2.90/kg
100%Cotton,
Combed.
34/s Akij Tex $ 3.08/kg
100%Cotton,
Carded.
34/s Shamim Tex $ 2.70/kg
100% Cotton,
Carded.
32/s Shamim Tex $ 2.56/kg
100% Cotton,
Carded.
30/s Akij Tex $ 2.55/kg
100%Cotton,
Combed.
30/s Akij Tex $ 2.95/kg
100%Cotton,
Combed
30/s Keya Tex $ 3.00/kg
100%Cotton,
Combed.
26/s Akij Tex $ 2.90/kg
100% Cotton,
Carded.
26/s Keya Tex $ 2.45/kg
100% Cotton,
Carded.
24/s Akij Tex $ 2.45/kg

40. Page | 40
100%Cotton,
Combed.
24/s Akij Tex $ 2.85/kg
100%Cotton, 20/s Keya Tex $ 2.90/kg
Combed
Grey mélange(85%
Cotton +15%
viscose)
34/s Shamim Tex $ 3.05/kg
Grey mélange (”) 26/s Shamim Tex $ 2.85/kg
Spandex ( Lycra) 20/d Korea,Chine&Taiw
an
$ 08-18/kg
4.4 Grey Fabrics:
Following types of grey fabrics are dyed-
 Single jersey
 Double jersey
 Single jersey with lycra
 Interlock
 Single Lacoste
 Double Lacoste
 Rib
 Lycra rib
 1 x 1 rib & others
 Collar & cuff
 Polyester fabrics
 Single Pique
 Double Pique
 Terry Fleece
4.5 Sources:
Dyeing department of Texeurop (BD) Ltd. receive grey fabric from knitting department of this
company. According to buyer order, store officer receive the grey fabric and he maintains the
delivery of finished fabric
4.6 Garment accessories/Basic accessories:
1. Thread
2. Zipper
3. Interlining
4. Button for example: Snap button, Plastic button, .Metal button.
5. Label: Main label , Size Label, Wash care label

41. Page | 41
6. Motif: Leather, Plastic, batch Metal
7. Pocketing fabric
8. Lining
9. Velcro
10. Elastic
11. Cord
12. Ribbon
13. Toggles
14. Rivet
15. Collar bone.
4.7 Different types of trimmings items are mentioned in the following:
1. Sewing Thread,
2. Button,
3. Rivet,
4. Stopper,
5. Interlining,
6. Lining,
7. Metal Badge,
8. Elastic,
9. Zipper,
10. Shoulder Pad,
11. All types of Label such as main label, care label, size label etc.
12. Hook and Loop,
13. Twill Tape,
14. Velcro Tape
15. Lace.
4.8 Remarks
Texeurop (BD) Ltd. Fabrics Ltd is very careful & conscious about its raw materials. The raw
materials are always collected from those suppliers who supply the dyes & chemicals of higher
quality. The best Quality Raw Materials are selected to ensure and satisfy the Buyers
requirements

42. Page | 42
Chapter-05
Production Planning, Sequences and Operations
Serial No. Content Page No.
5.1 Different Sections in Texeurop(Bd) Ltd 43
5.2 Knitting Department 43
5.3 Flat bed knitting machine 43
5.4 Dyeing section 45
5.5 Sample section 46
5.6 Machinery of sample section 47
5.7 Sampling Process Flow Chart 47-49
5.8 Sample Procedure in Texeurop(Bd) Ltd 50
5.9 The details attached to the garments sample 51
5.10 CAD Section 51
5.11 Digitizer 52
5.12 Plotter 52
5.13 Cutting section 53-55
5.14 Process flow chart of fabric cutting department 56
5.15 Types of sewing machine 57
5.16 Sewing machine description 57-59
5.17 Types of sewing thread 60
5.18 Accessories used in sewing 60
5.19 Sewing operational sequence of a T Shirt 61
5.20 Operational Sequence of Polo Shirt 62-63
5.21 Operation Sequence of Jacket 64-65
5.22 Sewing defects Finishing Section 66-67
5.23 Line balancing 68
5.24 Steps in line balancing 68
5.25 Finishing section 68
5.26 Process Flow Chart of Garments Finishing 68
5.27 Finishing item 69-71

43. Page | 43
5.1 Different Sections in Texeurop (Bd) Ltd
 Knitting section
 Dyeing section
 Sample section
 CAD section
 Cutting section
 Sewing section
 Finishing section
 Folding, Packing and Cartooning section
5.2 Knitting Department:
Knitting Dept. is well equipped with the latest model of “Pailung” auto stripe machines with 6
color facility and “Lisky” circular & flat knitting machines with all necessary equipments to
produce all kinds of circular knitted fabric in Light & Heavy Jersey (Single Jersey & Double
Jersey), Pique, Rib, Interlock, Felpa, Sweat fabric, with Spandex attachment facility in different
dia, gauges & weights.
5.3 Flat Bed Knitting Machine:
Flat Bed Knitting Machine produces flat pieces. Most common knitting machine for hobbiests
and boutique producers. Garments produced from a flatbed knitting machine normally have side
seams.; It is not possible to knit in the round on a flatbed knitting machine. Flatbed knitting
machines cannot work purl stitches or garter stitch automatically. A flat bed knitting
machine comprising a flat elongate bed on which is retained a plurality of parallel, latchable,
needles equally spaced along the length of the bed and each movable relative to the bed in a
direction lengthwise of the needles and transverse of the bed length.

44. Page | 44
Fig 13: Circular knitting Machine
Fig 14: Flat Bed Knitting Machine

45. Page | 45
5.4 Dyeing section: Lab is considered to be the heart of dyeing section. Shade Matching and
recipe calculation for the bulk production are the primary task of dyeing lab. TEXEUROP(BD)
Ltd. has a well decorated dyeing lab.
The first step of shade matching is to find out the primary colors percentage to form the shade
given by the buyer. Data color is being used for this purpose. The second step is to prepare recipe
for lab dyeing and the final step is making necessary adjustments in recipe for bulk dyeing. In
dyeing floor, there are 9 sample machines to perform test dyeing.
There are 17 bulk dyeing machines for performing scouring Bleaching and dyeing. After
unloading from the bulk machine the fabric is being fed in the Squeezer to remove water. Then
the fabric is being fed in to the dryer. The GSM and Shrinkage are maintained by STENTER,
TUBE TEX, FABCON etc. BRUSHING, SUIDING machines are being used for special
finishing purposes like removing crease marks.
Fig 15: Dyeing Machine

46. Page | 46
Fig 16: Dyeing Laboratory
5.5 Sample section:
Sample is a product which represents a group of product or lot or a batch in order to assess their
quality, style or design or any other characteristic of the product. Based on the samples, the
buyer will give approval or comments for any alteration in design or style or quality. Samples
will reflect the quality and workmanship of the exporter or manufacturer.
Broadly garment samples are categorized as development samples and production samples.
Samples that is made in development stage are as following:
 Proto sample
 Fit sample
 Photo shot sample
 Size set sample
 Pre-production sample
In production stage factory need to submit few more samples that includes:
 Top of production sample
 Shipment sample

47. Page | 47
5.6 Machinery of sample section:
Table 15 : Machinery of sample section
SL
NO
MACHINE TYPE NO OF
MACHINE
DESCRIPTION
O1 PAIN MACHINE (LOCK STITCH) 57 1 NEEDLE
02 OVERLOCK MACHINE 27 4 THREAD (2
NEEDLE,2 LOOPER)
03 FLAT LOCK MACHINE 22 3,4,5 THREAD
04 BUTTON HOLE MACHINE 1 1 NEEDLE
05 BUTTON ATTACHING MACHINE 1 1 NEEDLE
06 BARTACT MACHINE 1 1 NEEDLE
07 SNAP MACHINE 1
08 PREQUITTING MACHINE 2 2/4 NEEDLE
09 RIB CUTTING MACHINE 1
10 FEED OF THE ARM 1
11 KANSAI SPECIAL(CHAIN STITCH) 2 SPECIAL
12 KANSAI SPECIAL(BACK TAP) 1 SPECIAL
13 KANSAI SPECIAL(SMOKE
MACHINE)
7 SPECIAL
5.7 Sampling Process Flow Chart:

48. Page | 48
1. Tech Pack Receiving: This is the first stage of the sampling processes. In this stage Tech
Pack or the Technical pack is received from the buyer, via merchandiser. Tech pack
contains all the specifications to produce a garment.
2. Pattern making: The second stage is pattern making. In Texeurop (Bd) Ltd. Pattern is
being made manually by pattern master often. Then the manually formed pattern is taken
into CAD section and Digitizer is being used to input the pattern in WINDA. Finally with
the help of plotter Patterns are being made by CAD section executives. This patterns
contains information about materials, tolerance etc.
Fig 17:Pattern Making
3. Sample Making: Sample making is the ultimate goal of this department. After making
the pattern, the sample is made by using the pattern set.
4. Size Setting: After making the sample, size is set according to the Tech Pack. If there is
any fault, the sample is redone.
5. Pre-Production (PP) Meeting: After the buyer has inspected the sample, preproduction
meeting is called. In this meeting buyer or his agent, merchandiser, sample manager, all
remain present. They decide on how to and when to start the production. If the decision
Okayed, the sample is ready to go for final production.
6. Grading of Sample: After finalizing the sample. Grading is done. There may be several
grades of a single design. The grading is done to separate the samples and patterns from
each others.
7. Marker: After grading the samples. The design is inputted into the marker software. This
software specifies how to set the pattern in the actual fabric. By using the marker
software efficiently, fabric can be saved. Texeurop (bd) ltd. uses winda for marker
making.
8. Cutting: After making the marker the pattern is delivered to the cutting unit and fabric is
cut for final production.

49. Page | 49
9. Print or embroidery (if required): If tech pack contains print or embroidery
instructions then those should be completed in the cutting fabrics according to the tech
pack.
10. Sewing: Sewing is another important section to approve the sample by the buyer in the
very shot. Here, garments are sewn according to measurement chart. It should be noted
that, during sewing extra care should be taken to make fault free sample garments.
11. Finishing: Ironing or pressing has done in the garments here according to the
measurement chart.
12. QC check: After completing all the above processes, quality controller inspects the sample
garments here by following the tech pack which is provided by the buyer.
13. Send to the buyer for approval: After checking the sample garments by the quality
controller (QC), garments sent to the buyer for approval. If it’s approved by the buyer
then garments merchandiser can start the next processes for the garments production
Fig 18: Sample section of Texeurop(BD) ltd

50. Page | 50
5.8 Sample Procedure in Texeurop (Bd) Ltd :
Buying office reference merchandiser
Merchandiser to pattern section
Pattern making
Sample fabric cutting
Sample sewing
Quality inspection
Ironing
Final qualify inspection 5 measurement
Folding & packing
Send to buyer
Buyer approval/ buyer rejection
Production pattern
Fig 19: Quality check in sample section

51. Page | 51
5.9 The details attached to the garment sample:
After the confirmation of order, each sample sent to buyer has the following details attached to it
with the help of a tag. It contains the details pertaining to both what the buyer has demanded and
what supplement fabric/trim etc. they have used (if applicable).
 Ref no.
 Color
 Fabric
 Composition
 Garments size
 Style no
5.10 CAD Section: Computer aided design (CAD) has brought a revolution in textile industry.
The time consuming and cumbersome process of textile designing has been made easier by
CAD. Now thoughtful and innovative designs are available to the textile designers and textile
manufacturers at the click of a mouse. Though CAD is costly but the use of CAD is increasing
day by day in our country. Because markers made by CAD can be transferred via email which
saves both time and money. Besides Using CAD also help to minimize the waste of fabric by
increasing the marker efficiency.
Uses of CAD: In apparel industry CAD software is used for
 Pattern making
 Grading of pattern
 Marker making
 Digitizing manual patterns.
There are number of CAD software suppliers who have developed CAD systems. Gerber and
winda both are being used in Texeurop (bd) ltd

52. Page | 52
5.11 Digitizer: Digitizer is an input device for converting analog to digital data using a single
pointing device. The pointing device can either be a cursor, puck, stylus or mouse. Texeurop (bd)
ltd Uses winda digitizer.
Fig 20: Digitizer
5.12 Plotter: The first step is to complete marker plan in computer. In the final step plotter is
being used to print all pattern pieces on marker paper according to the marker plan. Texeurop
(bd) ltd uses winda Plotter.
Fig 21: Plotter

53. Page | 53
5.13 Cutting Section: Cutting is considered to be the most important section in garments
manufacturing industry. Because Cutting section provides higher opportunity to make profit
compared to other section by reducing wastage. In this section garment parts are being cut
according to patterns. In garments cutting department, a process flow chart has to maintained to
send the right measurement parts in the next process for making quality garments.
Fig 22: Manually Spreading
Fig 23: Automatic Spreading Machine

54. Page | 54
Fig 24: Automatic Cutting Machine
Fig 25: Manually Cutting by Using Straight Knife Cutting Machine

55. Page | 55
Fig 26: Band knife cutting machine
Fig 27:Straight knife cutting m/c Fig 28: Numbering

56. Page | 56
5.14 Process Flow Chart of Fabric Cutting Department:
Receiving patterns from pattern department
Receiving Cutting ratio from merchandiser
Marker making
Receiving Fabric from the store
Fabric Checking
Fabric Spreading
Marker placing on to the lay
Cutting the fabric
Numbering
Checking
Sorting and Bundling
Sending to next process

57. Page | 57
5.15 Types of Sewing Machine: There are different types of sewing machine and each
type has its own application in assembling different types of garments. The common
machines are:
 Plain machine
 Flat lock machine
 Over lock machine
 Kansai Machine
 Button holing machine
 Button attaching machine
 Bar tack machine
5.16 Sewing Machine Description:
Table 16 :sewing machine description
Machine Properties and Uses
Fig 29: Plain Machine
 One needle, Two needle, Three guide
 One hook
 Two thread
 One magnate guide
 Bottom hemming
 Belt top stitch
 Zipper joint
 Flap make
 Flap top stitch
 Loop tack stitch
 Belt joint stitch

58. Page | 58
Machine Properties and uses
Fig 30: Over Lock Machine
Properties
 5 threads
 4 tensioners
 2 knifes (up/down)
 2 needles for 5 threads
 1 Needle for 3 threads
 3 loppers for thread
 2 loppers for 3 thread
Uses
 Over lockstitch
Fig 31: Flat Lock Machine
Properties:
 4 tensioners
 3 threads
 Contain a holder
 2 needles
Uses:
 Zigzag stitch
 Knit hemming
 Loop making
Fig 32: Kansai machine
Properties
 2 needles
 4thread
 8 tensioners
 21 lopper point (used two loppers
 Depends on distance of stitches)
Uses
 Back yoke stitch
 Back belt stitch

59. Page | 59
Machine Properties and uses
Fig 33: Button holing machine
Properties:
 2 threads
 1 needle
 2 tensioners
 Contains bobbin case, hook & knife
Uses:
 To create hole for button attaching in
garment
Fig 34: Button attaching machine
Properties:

Button attached by lock stitch doesn’t
look neat however it provides greater
safety.
Uses:
 To attach the button.
Fig 35: Bartack machine
Properties:

Bartack machine provides forward
and backward stitching in short
length (about 6cm) and sew a
dense tack

Bartaks containing 18-72 stitches, has
options to change stitch density
Uses:
 Secure pocket corners

Secure open end of button hole
Decorative purposes

60. Page | 60
5.17 Types of sewing thread:
 Cotton
 Polyester
 Silk
 linen
5.18 Accessories used in sewing:
 Sewing thread
 Plastic/coconut button
 Snap button
 Woven label
 Hang tag/price tag
 Zipper
 Barcode +size label
 Name label
 Size label
 Lock pin
 Poly sticker
 Twill tape
 Satin tape (hanger loop)
 Lace
 Reflective tape
 Elastic
 Main label
Fig 36: Sewing floor

61. Page | 61
5.19 Sewing operational sequence of a T Shirt:
Fig 37: T Shirt
Sl.
No.
Process Machine
Type
No. of
Needle
No. of
Thread
Production
/hour
1 Shoulder tape join Over lock 2 4 100-120 Pcs
2 Neck join with rib Over lock 2 4 100-120 Pcs
3 Rib cut Plain m/c 1 2 100-120 Pcs
4 Neck closing Flat lock 1 2 100-120 Pcs
5 Back tape piping Flat lock 1 2 100-120 Pcs
6 Can tuck Plain m/c 1 2 100-120 Pcs
7 Front neck top sin Flat lock 1 2 100-120 Pcs
8 Back neck top sin Flat lock 1 2 100-120 Pcs
9 Size label Plain m/c 1 2 100-120 Pcs
10 Shoulder scissoring Scissor 100-120 Pcs
11 Sleeve tuck Plain m/c 1 2 100-120 Pcs
12 Sleeve join Over lock 2 4 100-120 Pcs
13 Side seam Over lock 2 4 100-120 Pcs
14 Sleeve tuck Plain m/c 1 2 100-120 Pcs
15 Hem tuck Plain m/c 1 2 100-120 Pcs
16 Bottom hem Flat lock 3 6 100-120 Pcs
17 Sleeve hem Flat lock 3 6 100-120 Pcs
18 Security tuck Plain m/c 1 2 100-120 Pcs
19 Care label joining Plain m/c 1 2 100-120 Pcs

62. Page | 62
5.20 Operational Sequence of Polo Shirt:
Fig 38: Polo Shirt
Lining join with collar part by heat pressing
Collar marking for open stitch
Collar inside open stitch
Collar marking
Collar ¼ top seam
Collar cutting
Band Rolling
Band join with Collar
Band top seam 1/6 Placket
Lining placket make
Placket Rolling Placket
joint Placket top seam 1/6
Placket Pattern top seam
Placket pattern top seam
Box Sewing
Pocket Rolling Pocket
iron Pocket marking

63. Page | 63
Pocket joint with body
Yoke joint with back
part Yoke ¼ top seam
Back & front part matching
Number shoulder joint
Solder top seam
Collar Making
Collar & body number
matching Collar joint with
body part Collar top seam
jointing point Sleeve
marking
Sleeve over locked
Sleeve joint with body part
Sleeve marking for batch
Sleeve batch joint (left & right side) Body marking
Batch joint with body part
Label make
Label Iron
Main label joint in back
side Sleeve opening tuck
Body hem sewing Care
label sewing
Side Joint Band Tuck Band

64. Page | 64
tape joint Band top seam
Sleeve chap tuck Inspection
5.21 Operation Sequence of Jacket:
Fig 39: Jacket
Contrast join with the pocket by pressing
Pocket rolling
Number matching with body & Pocket
Pocket join
Zigzag top seam over Pocket
Numbering & gathering back & front pants
Solder join
Top seam on the solder join line
Collar make
Chain stitching on collar marking line
Collar Join
Collar over locked in joining line

65. Page | 65
Numbering sleeve and body part
Sleeve joins with body
Zigzag top seam on Arm hole
Zipper piping
Side sewing /body sewing by over lock
Zigzag top seam (side sewing line)
Bottom hem tuck sewing
Tuck bottom hem with body parts
Arm hole tuck
Bottom hem top sin zigzag
Cuff making
Cuff join
Cuff top seam zigzag
Zipper join with body part
Collar tape part join with zipper side
Collar taping part join with body part
Zipper top seam
Collar top seam
Label join with body part
Quality Table

66. Page | 66
5.22 Sewing defects:
 Needle damage
 Skip stitches
 Thread Breakages
 Broken Stitches
 Seam Grin
 Seam Puckering
 Pleated Seam
 Wrong stitch density
 Uneven stitch density
 Staggered stitch
 Improperly formed stitches
Sewing Defect:
Fig 40: Skip stitch Fig 41 : open seam
Fig 42 : Scissor cut Fig 43 : Part Shading

67. Page | 67
Fig 44: Broken Stitch Fig 45: Four point up – down
Fig 46: Pleat Fig 47: Uneven Top Stitch

68. Page | 68
5.23 Line balancing:
Line balancing is the allocation of sewing machine according to style and design of garment. It
depends of that what type of garment we have to produce.
5.24 Steps in line balancing:
Now-a-days, Standard Minute Value (SMV) is used as a tool for the line balancing, production
control and the estimation of efficiency. In a similar way, the time taken to do a job for making
garments like shirt/trouser/blouse/dresses could depend upon a number of factors like :
 The length of the shirt/trouser/blouse/dress;
 The number of stitches per inch;
 The presentation of item;
 The pricing of garment.
5.25 Finishing Section: Garments finishing means mainly applies of pressing, folding &
packing of garments. It is the last section of garments manufacturing department.
5.26 Process Flow Chart of Garments Finishing:
Sewn garments received in finishing section
Initial quality check
Spot removing if there’s any spot
Ironing or pressing
Inspection
Hang tag attaching
Folding
Poly bag
Metal check
Packaging or cartooning

69. Page | 69
5.27 Finishing item:
 Price ticket
 Hang tag
 Poly bag
 Back board
 Neck board
 Collar inside
 Butter fly (Single, Double)
 Tag pin
 Tissue paper
 Draw string and stopper
Images of Finishing section:
Fig 48: Initial Check Fig 49: Ironing
Fig 50: Spot Lifter Fig 51: Thinner Gun (spot remover)

70. Page | 70
Fig 52: Washing spot
Fig 53: Inspection Fig 54: Hang tag
Fig 55: Metal Detector Fig 56: Prepare Hanger

71. Page | 71
Fig 57: Folding Fig 58: Packing
Fig 59: Cartooning Fig 60: Prepare carton

72. Page | 72
Chapter – 6
Quality
Serial No. Content Page No.
6.1 Quality 73
6.2 Quality control 73
6.3 Total quality control 73
6.4 Quality assurance 74
6.5 On Line Quality Control System 74
6.6 Off line quality assurance system 74
6.7 Equipment’s used for test 75
6.8 AQL (Acceptable Quality Level) 75
6.9 Quality inspection and control in RMG
industry
75-77
6.10 Quality control of sewing thread 78
6.11 Quality Control in Zipper 78
6.12 Fabric inspection method: 78
6.13 Calculation of total points per yards 79
6.14 Textile Care Symbols 80
6.15 Remarks 80

73. Page | 73
6.1 Quality: In manufacturing, Quality is a measure of excellence or a state of being free from
defects, deficiencies and significant variations. According to ISO 9000 quality is “degree to
which a set of inherent characteristics fulfils requirement”.
6.2 Quality control: Quality is of prime importance in any aspect of business. Customers
demand and expect value for money. As producers of apparel there must be a constant endeavor
to produce work of good quality. Quality control is “The systems required for programming and
coordinating the efforts of the various groups in an organization to maintain the requisite
quality”.
In the garment industry quality control is practiced right from the initial stage of sourcing raw
materials to the stage of final finished garment. For textile and apparel industry product quality is
calculated in terms of quality and standard of fibers, yarns, fabric construction, color fastness,
surface designs and the final finished garment products. However quality expectations for export
are related to the type of customer segments and the retail outlets.
The motto of Texeurop (BD) LTD. is to manufacture quality apparels and so the executives of
quality control section make no compromise with quality
Fig 61: Quality Inspection
6.3 Total quality control: Total quality control means the application of management
principles to all areas of business from design to delivery instead of confining them only to production
activities
Objectives:
 To maximize the production of goods within the specified tolerances correctly the first
time.
 To achieve a satisfactory design of the fabric or garment in relation to the level of choice
in design, styles, colors, suitability of components and fitness of product for the market.

74. Page | 74
6.4 Quality assurance: quality assurance refers to the planned and systematic activities
implemented in quality system so that quality requirements for a product or service will be
fulfilled. It is the systematic measurement, comparison with the standard, monitoring f processes
and associated feedback loop that confers error prevention. This can be contrasted with the
quality control, which is focused on process output.
Quality assurance system consists of two types. They are:
 Online quality assurance system
 Off line quality assurance system
6.5 On Line Quality Control System: This type of quality control is carried out
without stopping the production process. During the running of production process a set up is
automatically performs and detects the fault and also takes corrective action. Online quality
control comprises with the raw material quality control and the process control.
Raw material control: Texeurop (Bd) Ltd always very concern about the quality of the product.
So, they knit grey fabric from the best quality yarn & utilizes technical evaluation in every stage
of the production, as we know the quality product depends on the raw material quality.
Process control: The method chosen for process must be provided with the necessary accurate
parameters. Here the specific gravity, water level, residual hydrogen per oxide etc. at each stage
is checked. In every stage Ph should be maintained sincerely.
6.6 Off line quality assurance system: This type of system consists of quality measuring
system when the production process completed. All off line tests for finished fabrics (dyeing and
finishing section) can be grouped as follows:
 Physical
 Chemical
Physical tests: Following physical tests are carried out in offline quality assurance system.
 Thread per inch
 Fabric weight
 Width test
 Tensile strength
 Tear strength
 Seam slippage
 Abrasion resistance
 Pilling resistance
 Thermal stability
 Crease resistance
 Stretch ability & growth recovery
 Smoothness appearance

75. Page | 75
Chemical tests: Following chemical tests are carried out in offline quality assurance system.
 Fastness to washing
 Fastness to light
 Fastness to heat
 Fastness to actual laundering
 Fastness to sea water
 Fastness to chlorinated water
 Fastness to water spotting
 Fastness to perspiration
6.7 Equipment’s used for test: various types of machineries and equipment are used during
testing. Following equipment’s are the main instruments for testing.
 Spectrophotometer with software (data color)
 Martindale abrasion tester
 Light box
 Sample dyeing machine
 Iron
 Electric balance
 Crock meter
 Data color
6.8 AQL (Acceptable Quality Level): A certain proportion of defective will always occur in
any manufacturing process. If the percentage does not exceed a certain limit, it will be
economical to allow the defective to go through instead of screening the entire lot. This limit is
called the “Acceptable Quality Level” (AQL). Normally for Garment industry, the AQL levels of
2.5, 4.0 and 6.5 are followed.
6.9 Quality inspection and control in RMG industry: The various Garments manufacturing
where in-process inspection quality control are done are mentioned below:

76. Page | 76
 In Sample making section
 In- Marker making section
 Inspection in fabric spreading section
 Inspection in fabric cutting section
 Inspection in fabric sewn section
 Inspection in pressing & Finishing section
Quality Control in Sample Section:
 Maintaining buyer specification standard
 Checking the sample and its different issues
 Measurement checking
 Fabric color, GSM, Fastness properties required checking
Quality Control in Marker Making:
 To check notch or drill mark
 Fabric length must be higher than marker length
 Fabric width must be higher than marker length
 Matching of grain line
 Check pattern size and dimension
 Matching of check and stripe taking into consideration
 Consider garments production plan
 Cutting table length consideration
 Pattern direction consideration
Quality Control in Fabric Spreading:
 Fabric spreading according to correct alignment with marker length and width
 Maintain requirements of spreading
 Matching of check and stripe
 Lay contains correct number of fabric ply
 Correct Ply direction
 To control the fabric splicing
 Tension control
Quality Control in Fabric Cutting:
 The dimension of the pattern and the cut piece should be same and accurate
 Cut edge should be smooth and clean
 Notch should be cut finely
 Drill hole should have made at proper place

77. Page | 77
 No yarn fraying should occur at cut edge
 Avoid blade deflection
 Maintain cutting angle
 More skilled operator using
Quality Control in Sewing Section:
 Input material checking
 Cut panel and accessories checking
 Machine is in well condition
 Thread count check
 Special work like embroidery, printing panel check
 Needle size checking
 Stitching fault should be checked
 Garments measurement check
 Seam fault check
 Size mistake check
 Mismatching matching of trimming
 Shade variation within the cloth
 Wrong placement of interlining
 Creased or wrinkle appearance control
Quality Control in Finishing Section:
 Proper inspection of the garments including measurement, spot, dirt, impurities
 Water spot
 Shade variation check
 Insecure or broken chain or button
 Wrong fold
 Proper shape in garments
 Properly dried in after pressing
 Wanted wrinkle or fold in lining
 Get up checking
 Collar closing
 Side seam
 Sleeve placket attach
 Cuff attach
 Bottom hem
 Back yoke

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6.10 Quality Control of Sewing Thread: A slender, strong strand or cord, especially one
designed for sewing or other needlework. Most threads are made by plying and twisting yarns. A
wide variety of thread types are in use today, e.g., spun cotton and spun polyester, core-spun
cotton with a polyester filament core, polyester or nylon filaments (often bonded), and mono
filament threads.
Following Features of Sewing Thread are considered:
 Thread Construction/Ticket number
 Thread count
 Thread Ply
 Number of twist
 Thread balance
 Thread Tenacity
 Thread Elongation
 Sew ability
 Imperfection
 Thread color
 Package Density
 Winding
 Yardage
6.11 Quality Control in Zipper: A zipper, zip, or zip fastener, is a commonly used device for
temporarily joining two edges of fabric. It is used in clothing (e.g., jackets and jeans), luggage
and other bags, sporting goods, camping gear (e.g. tents and sleeping bags), and other items.
Following Factors are being considered in Zipper:
 Proper dimension of zipper
 The top and bottom end should correctly have sewn
 The tape and color of zipper should be uniform
 Slider has to be locked properly
 The slider should move properly
6.12 Fabric inspection method: 4 Point System is being used in TEXEUROP (BD) LTD. for
fabric inspection. Within this system, fabric rolls are graded for defects. Each defect receives a
certain number of points, and after inspection, of course you hope for the lowest number of
points possible.

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Table 17 : The point system is as follows:
Size of Defects Penalty Points
Length of Defects in Fabric (either length or width)
Defects up to 3 inches 1
Defects > 3 inches <6 inches 2
Defects > 6 inches <9 inches 3
Defects > 9 4
Holes and opening (Largest Dimension)
1 Inch or less 2
Over 1 Inch 4
6.13 Calculation of total points per yards
In 4-point system fabric quality is evaluated by unit points/100 sq. yards.
Points / 100 sq. yd. = (Total points in roll * 36 * 100)/ (Fabric length in yards * Fabric width in
inches).
Normally fabric roll containing 40 points per 100 square yards are acceptable.

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6.14 Textile Care Symbols:
6.15 Remarks: No wearers will buy a garment with poor quality and visible defects. So buyers
and retailer knowingly do not purchase a product that does not meet the quality requirement.
That is why maintaining quality is very important for any garments manufacturing industry.

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Chapter 7
Store and Inventory Control
Serial No. Content Page No.
7.1 Raw Materials Inventory 82
7.2 Finished goods inventory 82
7.3 Types of Inventory Control Systems 82
7.4 Remarks: 83

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7.1 Raw Materials Inventory: Texeurop (Bd) Ltd has raw materials inventory contains:

Carded yarn

Combed yarn
Chemicals for wet processing
Dyes
ETP chemicals
WTP chemicals
Knitted fabric
Woven fabric
Fig 62: Raw material inventory
7.2 Finished goods inventory: Texeurop (Bd) Ltd has one finished goods inventory for
storing cartoons. Texeurop (Bd) Ltd also has a inventory for spare parts which contains gear,
spark plug, lubricating oil etc. required for maintenance operation.
7.3 Types of Inventory Control Systems:
There are two main types of inventory control systems that we could consider using. The main
difference between the two is how often inventory data is updated.
Perpetual inventory system: In this system inventory data is entered continuously. Once an
order is placed or received the data is updated right away. Compared top periodic inventory
system, a perpetual inventory system is superior because it allows real-time tracking of sales in
addition to monitoring individual inventory levels for each item. However, the calculated
inventory levels obtained from a perpetual inventory system may steadily deviate from the actual
inventory levels due to theft or unrecorded transactions. It is therefore vital to periodically
compare the physical inventories to the actual on-hand quantities and adjust accordingly.

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Periodic Inventory System: In this system, inventory data is not kept consistently up to the
date. Instead, inventory information is update after a particular interval of time. This method is
not as efficient as the perpetual system. It is perpetual inventory system which is being used in
Texeurop (Bd) ltd.
7. 4 Remarks:
Texeurop (BD) Ltd. has individual stores for raw materials, finished goods and spare parts. The
store of dyestuff and chemicals are not so clean. There is not enough space to store the finished
goods. It requires increasing the store.

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Chapter 8
Utility Services
Serial No. Content Page No.
8.1 Generator 85
8.2 Boiler 85
8.3 Air compressor and Compressed Air Dryer 86
8.4 Water treatment process 86-87

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8.1Generator:
A generator is a machine that converts one form of energy into another, especially mechanical
energy into electrical energy, as a dynamo. An industrial generator normally uses diesel or gas as
its fuel. In Texeurop (Bd) ltd. there are two gas generators and a diesel generator. The capacity of
each gas generator is 1030kw and the capacity of diesel generator is 500kw. The brand name of
the gas generator is Caterpillar.
Fig 63: Generator
The maintenance of the gas generator is performed in every 1000hrs. It is essential to change the
spark plug in each 1000hrs.Each gas generator has 16 cylinders. Air cylinders suck air to
perform the ignition along with gas. The price of gas generator of 1030kw is around $375,000.
8.2 Boiler:
Boiler is a closed vessel or arrangement of vessels and tubes, together with a furnace or other
heat source, in which steam is generated from water. There are two types of boiler water tube
boiler and fire tube boiler. In Texeurop (Bd) ltd. there is a fire tube boiler. It is 12tons boiler and
the capacity of the boiler is 7200kg per hour. Steam pressure is around 10bar. The boiler also has
safety valve to prevent explosion.

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Fig 64: Boiler
8.3 Air compressor and Compressed Air Dryer:
An air compressor is a device that converts power (using an electric motor, diesel or gasoline
engine, etc.) into potential energy stored in pressurized air (i.e. compressed air). By one of
several methods, an air compressor forces more and more air into a storage tank, increasing the
pressure. In Texeurop (Bd) ltd there are two Air Compressors. A compressed air dryer is used
for removing water vapor from compressed air. In Texeurop (Bd) ltd there is one compressed
air dryer.
Fig 65: Air Dryer Fig 66: Air Compressor
8.4 Water treatment process:
In Texeurop (Bd) ltd. there are two deep tube wells by the side of the water treatment plant.
There are also two submersible pumps in the deep tube well one is 100-meter-deep and another
one is 140 metes deep. The water from the deep tube well goes to the reserve tank.

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Then the water goes to the first processing tank. First and Second tanks are filled with stone. The
third tank is filled with resin. The resin is used to remove the hardness of water.
Fig 67: Water treatment plant
There is another tank filled with salt water which is used to remove the remaining iron layer
from the water. It would require more chemical for wet processing section if the industry had no
water treatment plant. Besides water contaminated by iron is harmful for all metal pipe and
machine. By the help of motor the treated water is being delivered to the workstation.
Fig 68: Motors
Backwash facility is also available in Texeurop (Bd) ltd. The backwash is performed in every 8-
12 hours. The regeneration process is being performed in every 40-48 hours after

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Chapter 9
Maintenance
Serial No. Content Page No.
9.1 Maintenance 89
9.2 Objectives of Maintenance 89
9.3 Types of Maintenance 89
9.4 Preventive Maintenance 89
9.5 Break down Maintenance 89
9.6 Maintenance of Equipment 90
9.7 Weekly maintenance 90
9.8 Monthly maintenance 90
9.9 Different types of machine for maintenance 91
9.10 Picture of maintenance tools 91

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9.1 Maintenance:
Maintenance is the process by which equipment’s are looked after in such a way that they can
give the best possible service. All the machines and machine parts of knitting, dyeing and
garments are maintained with extreme care. Texeurop (Bd) ltd has a maintenance department
with skilled engineers, fitters & operators.
9.2 Objectives of Maintenance:
1. To keep the factory plants, equipment’s, machine tools in optimum working condition.
2. To increase production & improve quality by minimizing the downtime of the machine.
3. To modify the machine tools to meet the need for production.
4. To ensure specified accuracy to product & time schedule of delivery to customer.
9.3 Types of Maintenance
9.4 Preventive Maintenance:
Preventive maintenance is a predetermined activity to ensure on time inspection & checking
of facilities & uncover conditions that may lead to production breakdown. Maintenance is
done according to routine once in a month. Schedule maintenance varies, time in time & also
depends on situations according to type of machines.
9.5 Break down Maintenance:
Break down maintenance is done instantly when problem arises in the machine. In this case,
repairs are made after the equipment is out of order and it cannot perform its normal functions.
So the defects are then rectified & problems are solved by the maintenance department.
Maintenance
Preventive Maintenance
Mechanical
Maintenance
Electrical
Maintenance
Break Down Maintenance
Electrical
Maintenance
Mechanical
Maintenance

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9.6 Maintenance of Equipment
• Pie or cake pan for soaking parts in cleaning fluid
• Small screw driver
• Large screw driver
• Small adjustable wrench
• Hammer (optional)
• Small oil can (clean) for cleaning fluid
• Cleaning brush (narrow, nylon)
• Paring knife (or pocket knife)
• Long needle or small crochet hook
• Tweezers
• Cleaning cloths
• Fabric to test stitching
9.7 Weekly maintenance:
1. All belt tight/adjusting
2. All bearing cleaning
3. Gear oil checking/ranking
4. Fan filter cleaning
5. Panel board cleaning
9.8 Monthly maintenance:
1. Checking all control panels
2. Lubrication of all motors bearing
3. All cable terminal tighten
4. Cleaning and maintenance

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9.10 Different types of machine for maintenance:
Cutting section:
 Fabric inspection
 Cutter m/c
 Spreader m/c
 Numbering m/c
 End cutter m/c
 Fusing m/c
Sewing section:
 Single needle lock stitch m/c
 Double needle lock stitch m/c
 Single needle chain stitch m/c
 Double needle chain stitch m/c
 Over lock m/c
 Multi needle m/c
 Flat lock m/c
 Feed off the arm m/c
 eyelet hole m/c
 Button hole m/c
Finishing section:
 Thread sucking m/c
 Tag gum m/c
 Needle detector m/c
 Spray gum
 Rivet m/c
9.11 Image of maintenance tools:
Fig 69: Maintenance Tools

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Chapter 10
Merchandising
Serial No. Content Page No.
10.1 Merchandising 93
10.2 Merchandiser: 93
10.3 Types of Merchandising: 93
10.4 Objectives of Merchandising: 94
10.5 Process Flow Chart of Merchandising 94
10.6 Fabric consumption: 95
10.7 Function of the merchandiser 96
10.8 Open Account 96
10.9 Documentation for shipment: 96
10.10 FOB 97
10.11 CIF 97
10.12 Remarks 97

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10.1 Merchandising
Merchandising is the department which mediates marketing and production departments. It is the
methods, practices, and operations used to promote and sustain certain categories of commercial
activity. It includes directing and overseeing the development of product line from start to finish.
In marketing and merchandising department, a team of merchandisers and marketers work
together under a profit controls head. Merchandisers handle the foreign buyers. The teams are
made according to the buyers being handled.
10.2 Merchandiser:
Merchandiser
The person who is related in merchandising is called merchandiser. The merchandiser
coordinates with the design team to effectively present the product or product line. He or she
develops colors and specifications, and performs market research to determine the most effective
ways to sell and promote the product. This person needs strong communication and negotiation
skills and visual and analytical abilities. He or she also needs to be a creative and innovative
thinker.
10.3 Types of Merchandising:
Two type of merchandising done in garment exports
1. Marketing merchandising.
2. Product merchandising.
1. Marketing Merchandising:
Main function of marketing merchandising is
 Product Development
 Costing
1. Product Merchandising:
Product merchandising is done in the unit. This includes all the responsibilities from sourcing to
finishing i.e. first sample onwards, the products merchandising work start and ends till shipment.

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10.4 Objectives of Merchandising:
 To try to get garments order inquiry from buyer through various sources.
 To find out the consumptions of fabrics & accessories.
 To make costing on the garments inquiry.
 Procurement of raw materials.
 Follow up.
 Regular correspondence with buyer, suppliers and related personnel.
 Help and follow up in commercial activities.
 Arrange tests & inspections.
 To do shipment
10.5 Process Flow Chart of Merchandising
Received PDF sheet
Consumption
Costing
Negotiation with buyer
Order received
Purchase order sheet received
L.C opening
Purchase fabric & accessories
Time and action setting
Approval for bulk production
Related work to production planning
Start bulk production
Inspection
Handover to buyer nominated agents

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10.6 Fabric consumption:
Body Section, Cpd= L×W×12×GSM÷10000000
=107. 69×69.O8×12×145÷10000000
=1.29kg
Sleeve CPD =22.86×25.4×12×145÷10000000
=0.1010kg
Neck =69.85×2.54×12×145÷10000000
=0.031kg
Bottom hem =58.42×2.54×12×145÷10000000
=0.0258kg
Total fabric =1.29+0.1010+0.031+0.0258
=1.447×1.06
Flat lock (3thread) =(28+40+27.5×19)”
=2023.5”
Over lock (3thread)=(41+20+20×16)”
=1472”
Over lock thread =(27.5×18)”
=495”
Total thread consumption = 2023.5"+1472" + 495"
=101"

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10.7 Function of the Merchandiser:
When an export order is placed to a merchandiser, He or she has to schedule the following main
functions to execute the order perfectly on time:
 Fabric requirement calculations
 Accessories requirement calculation (e.g. thread, button, interning, label, polybag, carton
etc.)
 Sourcing of yarn & fabrics
 Sourcing of accessories
 Possible date of arrival of fabrics & accessories in the garments factory
 Costing
 Garments production planning with the help of production DGM.
 Pre –shipment inspection schedule
10.8 Open Account:
An open account transaction means that the goods are shipped and delivered before payment is
due, usually in 30 to 90 days.
10.9 Documentation for shipment:
 Packing list
 Commercial invoice
 ERC (export registration certificate)
 Bank account.
 Bill of Lading.

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10.10 FOB:
FOB: (Free on Board) is simply the Supplier delivers the goods to his nearest Port and hands
them over to the Freight Forwarder nominated by the Buyer. Buyer then pays the freight and
arranges Insurance
10.11 CIF:
CIF: (Cost Insurance Freight) means that the Supplier delivers the goods to his own Freight
Forwarder who then ships the goods to the destination Port.
10.12 Remarks:
Merchandisers are the key player for generating business for any manufacturing plants/company.
To maintain a good relationship between all the departments and to get the best output from each
department

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Chapter 11
Effluent Treatment Plant (ETP)
Serial No. Content Page No.
11.1 Effluent Treatment Plant (ETP) 99
11.2 Process flow chart of Effluent Treatment Plant 99
11.3 Primary Filtration 100
11.4 Cooling and Mixing 100
11.5 Neutralization Tank 100
11.6 Coagulant Bath 100
11.7 Settling tank 101
11.8 Pressure Filter 101
11.9 Carbon Filtration 101
11.10 Discharge to Drain 101
11.11 Remarks 101

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11.1 Effluent Treatment Plant (ETP): ETP is essential to purify the waste water which comes
from different types of manufacturing industry like textile, ternary, dyes and chemical
manufacturing industry, pharmaceuticals etc. Different environment saving organizations are
trying to protect the environment from the harmful effect of effluent. Different waste has
different characteristics which pollute the water. Texeurop (Bd) Ltd. has an enormous ETP
facility.
Fig 70: Effluent Treatment Plant
11.2 Process flow chart of Effluent Treatment Plant:
Effluent
Primary Filtration
Cooling and Mixing
Neutralization (by acid or alkali)
Chemical Coagulation
Setting and separation of sludge
Pressure Filtration
Discharge

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11.3 Primary Filtration: It is the first stage of effluent treatment plant, where effluent is come
from dyeing. Here primary filtration is performed to remove the solid particles.
Fig 71: Equalization Tank
11.4 Cooling and Mixing: In this stage different types of effluent are mixed and cool down
by the help of a motor run by a fan.
11.5 Neutralization Tank: After cooling and mixing, effluent is transferred to the neutralization
tank by the help of a pump. Here acid or alkali is mixed to neutralize the effluent. A PH meter is
placed in the neutralization tank.
11.6 Coagulant Bath: After neutralization of effluent, effluent is transferred to a coagulant
bath. Here coagulant is added to the effluent.
Fig 72: Ferrous Tank Fig 73: Polymer Tank

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11.7 Settling tank: In here, effluent separates from water and is found in the lower level of the
tank. Effluent is like as sludge.
Fig 74: Settling Tank
11.8 Pressure Filter: Here filtration is done under pressure. A certain amount of pressure is
created here.
11.9 Carbon Filtration: It is an optional filter process which is currently not available in
Texeurop (Bd) Ltd.
11.10 Discharge to Drain: After completion of all the process, the effluent becomes purify and
safe to drain to the environment.
11.11 Remarks: The Government has made ETP use mandatory for all textile industry having
dyeing section.

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Compliance
Chapter 12
Serial No. Content Page No.
12.1 Human resource management 103
12.2 Administration department 103
12.3 Flow Chart of Administration Department in
Garments Industry
103
12.4 Compliance 104
12.5 Compliance of Texeurop (Bd) Ltd. 104
12.6 Health 105
12.7 Toilet 106
12.8 Fire 106
12.9 Safety guard 107
12.10 Remarks 108

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12.1 Human Resource Management: Human resource management is the process of hiring and
developing employees so that they become more valuable to the organization.
Human Resource Management includes conducting job analyses, planning personnel needs,
recruiting the right people for the job, orienting and training, managing wages and salaries,
providing benefits and incentives, evaluating performance, resolving disputes, and communicating
with all employees at all levels. Examples of core qualities of HR management are extensive
knowledge of the industry, leadership, and effective negotiation skills.
12.2 Administration department: An administration department is responsible for providing
administrative aid in five areas of a business: information management systems, human
resources, payroll, acquisition and communication. The goal of the administration department is
to keep all departments within a business operating at maximum capacity. The administrative
offices associated with a garments manufacturing facility are typically proportional to the size of
the manufacturing operation.
12.3 Flow Chart of Administration Department in Texeurop (Bd) Ltd
Planning
Organizing
Staffing
Directing
Controlling
Budgeting

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12.4 Compliance: Compliance means conformity of certain standard. Texeurop (Bd) Ltd. is an
ISO 9001:2008 certified company. Besides it has certifications of Oeko-Tex Standard 100
Class1, BSCI, SOCOM, SEDEX and WRAP. Texeurop (Bd) Ltd. strictly follows compliance of
ILO.
Some contents of compliance with ILO and Bangladesh Labor Laws are given below. …
 No child labors.
 No forced labor.
 Transport facilities for worker
 Hours of work.
 Voluntary over time.
 Intervals for rest.
 Weekly holidays
 Annual leave.
 Festival holidays & leaves with bonus.
 Maternity protection.
 Worker’s welfare committee.
 Mineral drinking water.
 Sanitary facilities
 First aid box
 Canteen services.
 Day care center.
 Health care activities for the worker & employ company doctor.
 Fire extinguisher each & every floor & conduct fire drill at least 12 times a year.
 Other safety department (no discrimination)
 Compensation cases department.
 The development of compliance programmer.
 Environmental developer.
 Smoking free zone
 Disciplinary Practices/ Harassment.
 Freedom of association and right to collective bargaining.
 Welfare facilities.
12.5 Compliance of Texeurop (Bd) Ltd.: .Here is a list of compliance in which some points are
maintained fully and some are partially.
 Compensation for holiday
 Leave with wages
 Health register
 Time care

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 Accident register
 Workman register
 Equal remuneration
 National festival holiday
 Overtime register
 Labor welfare
 Weekly holiday fund
 Sexual harassment policy
 Child labor abolition policy
 Anti-discrimination policy
 zero abasement policy
 working hour policy
 Hiring /recruitment policy
 Environment policy
 Security policy
 Buyers code of conduct
 Health and safety committee
 Canteen
12.6 Health:
 Drinking water at least 4.5 l/day/employee
 Cup availability
 Drinking water supply
 Water cooler, heater available in canteen
 Drinking water signs in native language and English locate min 20 feet away from work
place
 Drinking water vassal clean at once in a week
 Water reserve at least once a week
Fig 75: Drinking Water

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12.7 Toilet:
 Separate toilet from women and men
 A set of proper policy and lock facility
 Urinal accommodation
 Effective water sewage system
 Toilet soap
 Water tap
 Dust bins
 Toilet white washed one in every four months
 Daily cleaning log sheet
 No-smoking signs
 Ladies/Gents toilet signs both in native language and English.
 Disposal of wastes and effluent.
12.8 Fire:
 Sufficient fire extinguisher and active
 Access are without hindrance
 Fire signs in both languages
 Photo of fire certified person
 Emergency exit
Fig 76: Fire extinguisher Fig 77: Fire alarm switch

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Fig 78: Fire Equipment Fig 79: Hose Rill Fig 80: First Aid Box
12.9 Safety guard:
 Metal glows on good condition
 Rubber mats & ironers
 First trained employees
 Ironers wearing sleepers
 Motor/needle guard
 Eye guard
 Mask
 Nurse
 Doctor
 Medicine
 Medicine issuing register
 Welfare officer
 First aid box

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Fig81: Gloves Fig82: Mask
12.10 Remarks: Maintaining compliance is very important for garments manufacturing industry
as it helps to attract buyers and provide necessary assistance to keep the workplace healthy.

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12.11 Conclusion:
Now a day’s Textile field becomes very competitive and the buyers want 100% quality product.
For this reason it is very important to know about the latest technologies in textile sector. To
produce a quality product, as a textile engineer we must have a vast knowledge about the
production parameters and how to produce a high quality product.
We have completed our industrial attachment successfully by the grace of almighty Allah.
Industrial attachment sends us to the expected destiny of practical life. The completion of the
four weeks Industrial attachment at Texeurop (BD) Ltd. we have got the impression that factory
is one of the most modern export oriented knit composite complex in Bangladesh. Though it was
established only a few years ago, it has earned “very good reputations” for its best performance
over many other export oriented textile mills. During our training period, talking with the clients
of this factory we knew that the mill is fulfilling the country’s best export oriented white finished
fabric as well as very good colored fabric due to its modern machinery & good management
system. Factory is settled with utility to give all convenient supports to the productions for
twenty-four hours. It had self-power generator system to satisfy total power consumptions of the
mill. We are enough fortunate that we have got an opportunity of having a training in this mill.
During the training period we are received co-operation and association from the authority full &
found all man, machines & materials on appreciable working condition. All stuffs & officers
were very sincere & devoted their duties to achieve their goal.
We tried our best to collect all necessary information but it is true that within this short period it
is quite impossible to achieve 100% success but as a whole this industrial training was a
satisfactory one and once again wed would like to thank the authority of Texeurop (BD) Ltd. as
well as our honorable teachers far their altruistic help and advice. We are fortunate enough that
we have got an opportunity to have training in this mill. During the training period we have
received enough co-operation and association from the authority and found all personnel. All
stuffs and officers were very sincere and devoted their duties to achieve their goal.

110. Page | 110
Appendix
MD= Managing Director
COO= Chief Operating Officer
GM = General Manager
AGM = Assistant General Manager
DGM= Deputy General Manager
PM= Production Manager
PO= Production Officer
SPO= Senior Production Officer
WRAP= World Wide Responsible Apparel Production
LED=Light Emitting Diod
R&D= Research and Development
IE= Industrial Engineering
CAD= Computer Aided Design
PC= Polyester Cotton
CVC= Chief Value of Cotton
G/M= Grey Melange
PP= Pre-production
TOP= Top of Production
AQL= Acceptable Quality Limit
QA= Quality Assurance
CIF= Cost Insurance Freight
FOB= Free on Board
STT = Salt Saturated Tank
SPI= Stitch per inch
LC= Letter of Credit