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Continuous Internal
Evaluation- 1, 2 ,3
BY -. UDAYRAJ N BANDIWADDAR
REG No -171ME20057
CONTENTS
Overview of the organization
 Vision and mission of theorganization
Organization structure
Rules and responsibilities of personal in the organization
Product and market performance
OVERVIEW OF THE ORGANIZATION
Over make the past 25 years, DANA ANAND PVT LTD has developed into a
leading supplier of axles, driveshafts, drive train products and genuine service parts.
DANA ANAND PVT LTD is continuously developing products that are increasingly
lighter in weight and have a higher torque-carrying capacity
OVERVIEW ORGANIZATION.
OVERVIEW OF THE ORGANIZATION
VISION AND MISSION OF THE ORGANIZATION
MISSION :
Driving stakeholder value by.
 Powering vehicles and machines around the world.
 Shopping sustainable progress through invention and
execution.
 Making the amazing happen wherever people live, work
hand play.
VISION:
Powering Innovation to move purr world.
ORGANIZATION STRUCTURE.
ROLES AND RESPONSIBILITIES OF THE
ORGANIZATION
1. Being an OE (operating engineer) understand the machine parts
2.OE should understand the safety instructions.
3.OE should clean the machine parts.
4.OE should identify the abnormalities on machine.
5.OE should put tags on the abnormalities.
* Green Tag — ok products
*Yellow tag — Rework products
*Red tag — Rejection products
PRODUCTS AND MARKETING
PERFORMANCE.
PRODUCTS AND MARKETING
PERFORMANCE.
PRODUCTS AND MARKETING
PERFORMANCE.
MARKET PERFORMANCE
 Customer domestic rupees 1.162 mill ($15.6 mill).
 Exports rupees 3123mill ($ 41.9mill).
 Ashok lay land, tata Mahindra, caterpillar, Toyota caterpillar.
2018
• TOTAL SALES -3123 million
2019
• TOTAL-2118 million
2020
• TOTAL- 1299 million
2021
• TOTAL-2330 million
2022
• TOTAL-2978 million.
SAFETY FIRST QUALITY FOCUSED
WORKSTATION BASIC SAFETY
Man related : Wearing Ppe ( goggle,safety shoes, gloves)
Material related : no sharp edges on material and at corners of
the troleys
Method related : right tool for job
 Machine related : machine guarding should be in auto (
around,under, through,over
METTING IN LEARNING CENTRE
LSR ( LIFE SAFETY RULES )
1. Energy Isolation
2. Machine guarding
3. Working on height
4. Electrical safety
5. Mobile equipment
6. Confined space
7. Contractor safety
SAFETY PRACTICAL TEST PEFORMANCE
INTERNS ABILITY TO ADD
VALUE FOR THE ORGANIZATION
1. Performing Autonomous Maintenace of the machine at
start of the shift
19
1. VERNIER CALIPER
2. PLUNGER DIAL 3. PRESSURE GUAGE
4. MICROMETER
COMMON GAUGE USE IN OUR CELL
• SLIP YOKE DTA
Group leader = VISHAL
Team leader= SAVANNA
&BIKAS
SLIP YOKE 1550 PART
SLIP YOKE MACHINE'S
1. CNC TURNING 2. ACE TURNING
drive shaft Component 's
Process
Turning .
1 Step Turning: It reduces the
Outer Diameter
2 Treading : It create the thread on part
Control Plan
• Machine name : CNC TURNING
• Process number:SPL 90
• Part number:2-2 90-3-21x
• Serice number: SPL90
• Oparation :STEP TURNING &
THEADING
• Cycle time: 2min 22sec e
AUTONOMOUS MAINTENANCE
9. Check hydraulic oil level in hydraulic tank, should be in green band
10. Check hydraulic oil pressure (clamping pressure (P2) should be 26 to
30kg /sq cm) WRITE PRESSURE
11. Check lubrication oil level in lubrication tank should be in green band
12. Check the working of chip conveyor and rotation should be clockwise
13. Check coolant level in coolant tank should be in green band
14. Make sure that all the electrical panels are in closed condition
15. Check the tightness such that groove out position left side proximity is
in ON condition
16. Check machine safety guard is available
17. Check hydraulic oil and coolant leakage from the machine
surrounding
Checking the height of part.
prewen-1.pptx

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prewen-1.pptx

  • 1. Continuous Internal Evaluation- 1, 2 ,3 BY -. UDAYRAJ N BANDIWADDAR REG No -171ME20057
  • 2. CONTENTS Overview of the organization  Vision and mission of theorganization Organization structure Rules and responsibilities of personal in the organization Product and market performance
  • 3. OVERVIEW OF THE ORGANIZATION Over make the past 25 years, DANA ANAND PVT LTD has developed into a leading supplier of axles, driveshafts, drive train products and genuine service parts. DANA ANAND PVT LTD is continuously developing products that are increasingly lighter in weight and have a higher torque-carrying capacity
  • 5. OVERVIEW OF THE ORGANIZATION
  • 6. VISION AND MISSION OF THE ORGANIZATION MISSION : Driving stakeholder value by.  Powering vehicles and machines around the world.  Shopping sustainable progress through invention and execution.  Making the amazing happen wherever people live, work hand play. VISION: Powering Innovation to move purr world.
  • 8. ROLES AND RESPONSIBILITIES OF THE ORGANIZATION 1. Being an OE (operating engineer) understand the machine parts 2.OE should understand the safety instructions. 3.OE should clean the machine parts. 4.OE should identify the abnormalities on machine. 5.OE should put tags on the abnormalities. * Green Tag — ok products *Yellow tag — Rework products *Red tag — Rejection products
  • 11. PRODUCTS AND MARKETING PERFORMANCE. MARKET PERFORMANCE  Customer domestic rupees 1.162 mill ($15.6 mill).  Exports rupees 3123mill ($ 41.9mill).  Ashok lay land, tata Mahindra, caterpillar, Toyota caterpillar. 2018 • TOTAL SALES -3123 million 2019 • TOTAL-2118 million 2020 • TOTAL- 1299 million 2021 • TOTAL-2330 million 2022 • TOTAL-2978 million.
  • 13. WORKSTATION BASIC SAFETY Man related : Wearing Ppe ( goggle,safety shoes, gloves) Material related : no sharp edges on material and at corners of the troleys Method related : right tool for job  Machine related : machine guarding should be in auto ( around,under, through,over
  • 15. LSR ( LIFE SAFETY RULES ) 1. Energy Isolation 2. Machine guarding 3. Working on height 4. Electrical safety 5. Mobile equipment 6. Confined space 7. Contractor safety
  • 16. SAFETY PRACTICAL TEST PEFORMANCE
  • 17.
  • 18. INTERNS ABILITY TO ADD VALUE FOR THE ORGANIZATION 1. Performing Autonomous Maintenace of the machine at start of the shift
  • 19. 19 1. VERNIER CALIPER 2. PLUNGER DIAL 3. PRESSURE GUAGE 4. MICROMETER COMMON GAUGE USE IN OUR CELL
  • 20. • SLIP YOKE DTA Group leader = VISHAL Team leader= SAVANNA &BIKAS
  • 22. SLIP YOKE MACHINE'S 1. CNC TURNING 2. ACE TURNING
  • 24. Process Turning . 1 Step Turning: It reduces the Outer Diameter 2 Treading : It create the thread on part
  • 25. Control Plan • Machine name : CNC TURNING • Process number:SPL 90 • Part number:2-2 90-3-21x • Serice number: SPL90 • Oparation :STEP TURNING & THEADING • Cycle time: 2min 22sec e
  • 27. 9. Check hydraulic oil level in hydraulic tank, should be in green band 10. Check hydraulic oil pressure (clamping pressure (P2) should be 26 to 30kg /sq cm) WRITE PRESSURE 11. Check lubrication oil level in lubrication tank should be in green band 12. Check the working of chip conveyor and rotation should be clockwise 13. Check coolant level in coolant tank should be in green band 14. Make sure that all the electrical panels are in closed condition 15. Check the tightness such that groove out position left side proximity is in ON condition 16. Check machine safety guard is available 17. Check hydraulic oil and coolant leakage from the machine surrounding