it describes the hole process of how stapler is manufacture

1. TRANING REPORT
BY. RAHUL SINGH
TO.PAWAN KAMBOJ SIR

2. KANIN INDIA PVT LTD
SEC 25 BALLABGARH FBD

3. KANGARO INDUSTRIES LTD
LUDHIYANA

4. ABOUT
The Kangaro Group was established by Lala Shri Janki Dass
Jain in 1959. A humble start at Ludhiana (India) has now
turned into a leading stationery manufacturing organization
Now it will convert in leading manufacturer of manufacturing
a wide variety of products including Staplers, Paper
Perforators, Staples, Staple Removers,Paper Cutters, Binder
Punch,Tape Dispenser,File Clips,LeverArc Mechanism etc. A
broad range ofTackers and Heavy Duty Staples is also
manufactured in house.

5. About conti…..
Exports constitute a considerable share of the total volume.The
products are marketed worldwide, through international exhibitions
in Brazil, China, Germany, Japan, Russia, USA etc., and are
being exported around the globe.
Performance oriented approach has brought several laurels to the
Group. Our company has been honoured with “Export Excellence
Award” every year since 1996.The company has been certified ISO
9001 byTUV Siddentschland, Germany and has won several awards
including "World Quality Commitment International Star Award” in
Platinum Category at Paris.

6. ACHIEVEMENTS
1. WORLD QUALITY COMMITMENT AWARD
PARISThis award created to promote the core
principles of Quality Culture.
This program is aimed at providing companies
with the marketing and technical tools to increase produ
ctivity, reduce waste and boost profitability. Under BID
every year

7. ACHIEVEMENTS
2.TUV SUD SOUTH ASIA PRIVATE LIMITED
TÜV SÜD South Asia was established as TÜV Bayern India, a branch
office of TÜV Qualitats Management GmbH, in 1995. In 1999, it
became a wholly owned subsidiary of TÜV SÜD Group.
Today, TÜV SÜD South Asia is the leading certification, testing, auditing,
inspection and training company with a strong presence in India,
Bangladesh and Sri Lanka. TÜV SÜD South Asia has an extensive
network of over 32 offices including 19 labs across the three countries.

8. ACHIEVEMENTS
3. EEPC INDIA AWARD
EEPC (Engineering Export Promotion Council ) India
hereby invites applications from the members for the
following awards at All-India level in recognition of
outstanding export performance in exports of engineering
goods and services during this period

9. LEADING SUPPLIER
IN MORETHAN 90 COUNTRIES IN ALL OVERTHEWORLD

10. BRANDS

11. PRODUCTS
1. STAPLERS

12. 2. STAPLING PILLERS

13. 3. PAPER PUNCHES

14. 4. PIN REMOVERS

15. 5. STAPLES

16. 6. HANGER STAPLER
3HSP-50

17. 7.TACKERS

18. 8. PIN/CLIP ANDTAPE DISPENSER

19. PLANT LAYOUT

20. SKETCH OF PLANT LAYOUT

21. ABOUT PLANT
DIVIDED INTO FIVE MAJOR PLANTS
1.PRESS SHOP
2.SPRING SHOP
3.PLAITING SHOP
4.PAINT SHOP
5.ASSEMBLY

22. 1. PRESS SHOP
Motorised Reels With Adjustable Drag-Brake
INTHIS COIL LOADED AND CENTERLISED IT HELPS IN FEEDTHE
SHEETTO PRESS MACHINE CONTINUSLY HELP OF MOTAR

23. TYPES OF PRESS MACHINE
1. HYDRAULICTYPE PRESS MACHINE
2. PNEUMATICTYPE PRESS MACHINE
3. SERVO MOTARTYPE PRESS MACHINE
BUT THY USE SERVO MOTAR TYPE AND HYDRALIC TYPE PRESS MACHINE

24. BUT THEY USE C TYPE AND H TYPE ACCORDING TO THEIR TON
1. H TYPE PRESS
USED FOR HAVING PRESSURE UPTO 400 TON

25. 2. C TYPE PRESS
USED FOR HAVING PRESSURE OF 315 TON

26. PROCESS OF SHEET METAL WORK
1. FEEDIND SHEETTO MACHINE
SHEET BE FEED BY THE HELP OF MOTORISED REEL LOADER

27. 2. BLANKING OR BLANK CUTTING

29. 3. PUNCHING

30. 4. STAMPING

31. 5. BENDING

32. 6. FINAL PIECE

33. 2. SPRING SHOP
IN SPRING SHOP SPRINGS ARE MANUFACTURE ON SPRING COILLING MACHINE
a machine used to produce springs, spring washers, and collar springs from wire and r
ods.There are both automatic andsemiautomatic machines. Helical, cylindrical, conic
al, and contoured springs are made by either hot or cold coiling on spring-
coiling machines.
The major units of a spring-
coiling machine include the drive, which is usually electric, the straightening and coilin
g units, andthe pitch and cutting mechanisms. Cold coiling on automatic spring-
coiling machines is most commonly found.Thesemachines are characterized by disco
ntinuous wire feed from two or three pairs of rollers driven by a gear sector or engage
dby a friction clutch.The springs are cut off when the rollers stop.There are also sprin
g-
coiling machines with continuous wirefeed in which the springs are cut without stoppi
ng the rollers, which results in an increased output.

35. ANIMATION OF WORKING OF SPRING COILLING MACHINE

36. 3. PLATING SHOP
Tinning:- is the process of thinly coating sheets of wrought iron or steel with tin, and
the resulting product is known as tinplate. It is most often used to prevent rust, but is also
commonly applied to the ends of stranded wire used as electrical conductors to
prevent oxidation (which increases electrical resistance),

37. 4. PAINT SHOP
POWDER COATING:-The coating is typically applied electrostatically and
is then cured under heat to allow it to flow and form a "skin". ...Powder
coating is mainly used for coating of metals.

38. 5. ASSEMBLY:-