www.kineticgears.in

2. KINETIC GEARS commenced its operations in the year 1980 in
Nagpur under the guidance of Mr. Vishram Jamdar as Managing
Partner. Progressively emerged as the most reliable gear
manufacturing unit, housing best in class machines tools, heat
treatment and reassembly facilities for gear boxes.
The unit picked up well and started supplying Hi-tech Gears to
Eicher Tractor, Mahindra & Mahindra, Ordnance Factory, Ashok
Leyland Hindustan Aeronautics and State Electricity boards etc.
The imported gears for different machines developed by the unit
for Ordnance Factory, has given a CERTIFICATE OF IMPORT
SUBSTITUTION to Kinetic Gears.
Mr. Vishram Jamdar was also felicitated at the hands of RBI
Governor by MSFC, as one of THE BEST ENTREPRENEURS OF
MAHARASHTRA.

3. Integration of system like ISO 9001:2008 for all its processes is
deep rooted. Periodic reviews of the set targets & objectives are
carried out in Management Review Meetings.
Kinetic Gear’s culture and value system are based on integrity,
transparency, mutual trust, excellence oriented performance.
Kinetic Gears believes that the employees are the most valuable
dynamic asset of the organizations. Value system and principle
based approach of the leadership have brought in good
attitudinal changes in employees to contribute fullest of their
potentials.
To sustain in the market, Kinetic Gears constantly upgrading it’s
facilities, equipments and technologies since inception of gear
manufacturing in the year 1980.
In short KG will always strive to achieve business excellence
through quality work and technology up gradation .

4. Kinetic Gears - Partnership (Family owned)
Heat Treat Well - Partnership (Family Owned)
Address :- E 19/1 MIDC Industrial Area
Hingna Road Nagpur - 440028
Emails :- kineticgears@gmail.com
shree@kineticgears.in
Web :- www.kineticgears.in
Phone Nos. :- +91 7104-237447 , +91 7104-237634
Fax Nos. :- +91 7104-237388
Contact Persons
Vishram Jamdar - +91 9923432747
Shree Jamdar - +91 9823290006

5. “To produce and supply defect free
Gears, Gear Boxes & Machined
Components at the most competitive
price as and when required by our
Valued Customers.”

6. “Our Mission is to adequately empower
individual worker, supervisor, staff to
significantly increase his Performance
Capability in order to achieve the desired
goal through mutual understanding and
centered leadership.”

9. Helpers
Helpers Helpers
Milling
Operators
Helpers
CEO
Mr. Vishram Jamdar
Head Heat Treatment
Mr. Moreshwar
MR / Head Quality
Mr. Shree Jamdar
Head CNC Shop
Mr. Sanjay Deshmukh
Shift
Supervisor
Head Machine Shops
Mr. Shankar Kamble
Shift
Supervisor
Furnace
Operators
Head Commercial
Mr. Mahesh Vaidya
Head Excise
Mr. Pathak
Head Conventional Shop
Mr. Janrao Ingle
Furnace
Operatiors
Shift
Suprvisor
CNC
Operators
CNC
Operators
Shift
Supervisor
Lathe
Operators
Shift
Supervisor
Boring
Operators
Grinder
Operators
Head
Dispatch
Helpers

10.  Customer delight through ……
• Delivery of products with quality and reliability.
• 100% on time delivery.
• Cost competitiveness.
 Ensuring safe and healthy working.
 Total involvement of Employees through
Suggestion, CFT & Continual Improvements.
 Robust Processes.
 Result Orientation.
 Lean Manufacturing.
 Use of modern manufacturing techniques.
 Continual Improvement,

11. • Spur Gears ----
• Spiral Bevel Gear ---------------------
• Worm Gears ----
• Reduction Gear ---------------------
• Gear Clusters ----
• Gear Shafts ---------------------
• Gear Sprockets ---- and many more…

13. C M GEAR
FAN SHAFT
BIG WASHER
BIG BEARING
PLATE
TECHO PINION

14. PLUSE DISC
OD SECLECTOR PLATE SECLECTOR PLATE
DETENT PLUNGER
SCREWED BUSH

15. SLOW GROUP SUB ASSLY
SHIFT FINGERCAM
CLUTCH PLATE
REV. IDLER GEAR

16. LEAVER
SPEEDO WORM
G.S. FINGER
SELECTOR ARM
TRIGGER WHEEL

17. 1. Ashok Leyland Ltd. Bhandara, Ennore , Pantnagar
2. Ordnance Factory Nagpur, Bhandara
3. M.S.P.G.C.L. ( Power Generation Co. )
4. W.C.L. ( Coal Sector )
5. Bhilai Steel Plant , Sunflag Iron & Steel.
6. Mahindra & Mahindra Ltd.
7. Indorama Textile , Spintex , Morarjee Mills
8. Hindustan Aeronautic Ltd. Bangalore
9. Lemken India Agro Equipments Pvt. Ltd.
10. Ford India Ltd
11. Uni Deritend Ltd. Tumsar

18. Systems at KG are designed based on process approach
with customer in focus; built on the platform of standards
like 9001 : 2008. Four tire in built quality system has been
adopted:
i) Set Up approval after each set up/
ii) IPIR ( In Process Inspection Report).
iii) Audit inspection of self certified production.
iv)Quality gate
All these are continuously tracked, improved, using PDCA
cycle to give better value to customers and is continually
meeting the needs and expectations of all interested
parties.

19. QUALITY DOCUMENT MAINTANED
 PPAP files of all the new development components.
 Periodic review of existing PPAP files.
 Procedure for controlling EDM’s.
 Master list of all the documents:-
i) Master list of drawings with version
ii) Master list of WIS cum Control Plan
iii) Master list of Gauges with calibration plan
iv) Master list of measuring instruments with calibration plan
v) Master list of fixtures with calibration status
vi) Master list of PPAP files
vii) Master list of Key Characteristic
viii) Master list of SOP’s

20. ELEMENTS OF PPAP FILE
 Engineering Drawing
 Process flow chart
 Process cum inspection planning sheet (PIPS)
 Process FMEA
 WIS cum Control plan
 MSA studies ( Gauge R&R) for Key Characteristics
 Dimensional inspection report ( Mapping Report)
 Record of material test results
 Cpk of key characteristics
 Customer Specific requirements
 Part Submission Warrant
 EDM’s
 Bulk Approval Request
 Appearance Approval Report

21. Listing of machine asset where
key characteristics being machined
Listing of Key Characteristics
If
Cpk > 1.33
Continue Production
Communication to Plant Engg. &
Process Owner with observation &
comment
Action for
improvement
Communication by Plant Engg.
and Process Owner to QA for
restudy
PCS as per plan
Annual PCS plan
PCS restudy
No
Yes
Review every year or in case of
new product/Design Change/change in
CFT recommendation/customer
requirement
Production with 100% Inspection

24. Concept of Quality Gate :-
 Quality Gate enables us to detect defects closer to
the point of origin & ensure defect free supplies to
Customers.
 Quality gate provides input to improve
the parts quality by facilitating smaller
PDCA cycles in the manufacturing
process as well as acts as a measure
to monitor quality real time.

25. QA/KG/GSF/001
Date of issue 03/06/2013
Area / Stage :- VMC Milling Operation
Defect :- Distance 4mm ± 0.1 & Symentricity 0.2mm
Root Cause :- Position Gauge not available on the machine
Precaution :-
100% inspection with position gauge for checking
ball distance & lug symentricity.
G.S. Finger
Position Gauge
Q - ALERT
CUSTOMER COMPLAINT

26. Mr. Vishram Jamdar, CEO of Kinetic Gears discussing with
associate about product quality.

29. Shaft Stopper
We are supplying machined and Heat treated components to M/s
Lemken India Agro Equipments Pvt. Ltd.
1. Stopper - 4339188
2. Pin with collar - 3137819
3. Pin - 3138152
4. Bush - 31710070
We are also supplying fixture part and parts required for
maintenance purposes, below mentioned Shafts, Punch holders,
loop support, Sprocket etc. to Lemken India.

31. VERTICAL MACHINING CENTER
Jyoti Make VMC 850 with 24 ATC – Qty 1 No.
Jyoti Make VMC 640 with APC & 24 ATC - Qty 1 No.
Capacity Z=810mm , X & Y = 510 mm
With Delcam programming facility.

32. VERTICAL MACHINING CENTER
WITH 4th AXIS
Jyoti Make VMC 850 with 24 ATC – Qty 1 No.
Capacity Z = 810mm , X & Y = 510 mm
With Delcam programming facility.

33. CNC TURNING CENTER
CNC Turning Centers: 11 Nos.
Capacity:- Ø 350mm x 800mm Length

34. GEAR HOBBING MACHINE
Hobbing Machines: 8 Nos.
Capacity : Ø10mm to Ø1600mm
& from 1.5DP to 52DP.

35. GEAR SHAPING MACHINE SLOTING MACHINE
MILLING MACHINE
SURFACE GRINDING
MACHINE

36. HEAT TREATMENT FACILITIES
Fully equipped Heat treatment shop approved by Ashok Leyland
& Mahindra & Mahindra with following facilities:-
• Gas Carburizing
• Through Hardening
• Induction Hardening
• Nitriding
• PPT Hardening for non-ferrous
• ISO Thermal annealing
• Normalizing
• Oxynit process – Sursulf Nitriding

37. Gas Carburizing Furnace
Temperature Control Panel
&
Oxygen probe panel
Methanol & acetone Tank
with necessary Installation.
FlowMeter

38. Gas Carburizing Furnace Details:-
• Type of Equipment : Electrically Heated Pit type Energy
Saving Gas Carburizing Furnace.
• Useful Retort Size : 600 Dia × 1200 h
• Power Rating : 36 KW
• Power Supply : 3 Phase , 415 V ,AC ,50 Hz.
• Operating Temp : 930°C
• Max. Temperature : 950°C
• Insulation : The Furnace is insulated with high density Ceramic
fiber block of 250 mm thick, the density of the fiber
will be of 128 kg/m.cu.
• Thermocouple : 2 No’s Cr / Al “ K” Type Thermocouple provided,
one at the bottom & one at the top .
• Heating Element : Nichrome Strip Type Heating Element provided.
• Air Circulation System : Provided 1 No. 3 HP Air circulating System consist
of SS310 fans Dia 50 mm fan shaft , bearing for
better air circulating and uniformity inside the
furnace.

39. INDUCTION HARDENING MACHINE
CONTROL PANNEL
Power Rating : 75 Kw , IGBT Base
PLC controlled scanner
Range – ø25mm to ø90mm

40. DYNASCAN PH 400 E
Dynascan Profile Projector with Geometric Measurement System DGMS3
FEATURES:-
• Dimensions, tolerances, constructions,
comparison with CAD master drawings for
SPC analysis.
• Measurements presented as drawings,
bar charts, graphs and spreadsheets.
Measurement of first part automatically
becomes a stored program for repetitive
inspections.
• User friendly and can be mastered
quickly on the shop floor, increasing
productivity and accuracy.
REPORTS:-
• Red / Green color coded part drawings.
• Pass / fail results.
• Graphs and Bar Charts.

41. LEAD & PROFILE CHECKING MACHINE LEAD & PROFILE GRAPH

42. TRIMOS (Motorized Digital Height)
GEAR ROLL TESTER

43. Surface Roughness Testing Machine

44. SUPERFICIAL CUM ROCKWELL
HARDNESS TESTER
MICRO VICKERS
HARDNESS TESTER
with 100X & 400X magnification

45. Metallurgical Microscope 100x ~ 1000x Magnification with 5 MP camera
16 Mn Cr5 Soft16 Mn Cr5 Hard EN 8D (Hard)

50. 1. Conversion of Oil Fired Furnace to Electrically
heated furnace resulted in Environment & Quality
improvement.
2. Erection of ETP Plant.
3. Up gradation of gear manufacturing process from
Gear Hobbing ~ Gear Shaving ~ Gear Grinding.
4. From conventional machining to CNC machining .
5. From Wet Gear Cutting to Dry Gear Cutting.
6. From Lathe Machine Gears to Aviation Gears.
7. From Wood Packing to Corrugated Box Packing
using plastic more than 50 Mic. thick.
8. From Exhaust Fans to Ventilators.

51. INDUSTRIAL VISIT OF COLLEGE
STUDENTS
ASSOCIATE SHARING KNORLEDGE
WITH
COLLEGE STUDENTS

52. ASSOCIATE SHARING KNOWLEDGE
WITH VISITORS
Industry – Institute interaction

53. POLISHING MACHINE MADE BY COLLEGE STUDENTS
DURING INDUSTRIAL TRAINING
“PROJECT”

54. “EVALUATION OF TORSIONAL STRENGTH OF CERAMIC
BRACKETS MOUNTED WITH ARCH WIRE ON CROOKED TEETH”
“PROJECT”

58. We learn to unlearn to remain a learning organization…