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WIRES IN
ORTHODONTICS
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CONTENTS
 INTRODUCTION
 PHASES OF
ARCHWIRE
DEVELOPMENT
 WROUGHT METAL
ALLOYS
 BASIC MECHANICAL
PROPERTIES
 WIRE
CHARACTERISTICS
OF CLINICAL
RELEVANCE
 GOLD ALLOYS
 STAINLESS STEEL
 Multistranded wires
 Australian Arch wires
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INTRODUCTION
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CONTENTS
 CHROME- COBALT
ALLOYS
 TITANIUM ALLOYS
 Alpha Titanium alloy
 Beta Titanium alloy
 Nickel Titanium alloys
 COMBINATION
WIRES
 ESTHETIC ARCH
WIRES
 COMPARISON OF
ARCHWIRES IN
ORTHODONTIC
APPLICATIONS
 CONCLUSION
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PHASES OF ARCHWIRE DEVELOPMENT
(Evans and Durning - BJO 1996)
METHOD OF
FORCE DELIVERY
MATERIALS
USED
CONCEPT
PHASE I Variation in
archwire dimension
Stainless steel,
Gold
VARIABLE CROSS-
SECTIONAL
ORTHODONTICS
PHASE II Variation in archwire
material but same
dimension
Beta Titanium, Nickel
Titanium, Stainless
Steel, Cobalt chromium
VARIABLE
MODULUS
ORTHODONTICS
PHASE III Variation in archwire
properties (super
elasticity)
Superelastic Nickel
Titanium
PHASE IV Variation in structural
composition of wire
material
Thermally activated
Nickel Titanium
PHASE V Variation in archwire
material composition /
structure
Graded thermally
active Nickel Titanium
VARIABLE
TRANSFORMATION
TEMPERATURE
ORTHODONTICS
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WROUGHT METAL ALLOYS
 Formation of wrought alloy wires :
 Melting
 Formation of ingot
 Rolling (Turk’s head apparatus)
 Drawing
 Wrought alloy properties and micro structure
differ from the same alloy when cast.
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 Force systems of orthodontic wires are
determined by:
 appliance design and
 wire composition
 Proportional to Elastic modulus (E)
 Low forces biologically desirable
 Large elastic deflection / working range
depending on PL, YS and E
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 Other important properties:
 Ductility
 Joinability : soldering, welding
 Corrosion resistance
 Cost factor
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BASIC MECHANICAL
PROPERTIES
 STRESS
Force per unit area within a structure
subjected to an external force or pressure.
COMPRESSIVE STRESS
Ratio of compressive force to cross
sectional area perpendicular to the axis of
applied force
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 TENSILE STRESS
Ratio of tensile force to the original cross sectional
area perpendicular to the direction of applied
force.
 SHEAR STRESS
Ratio of force to the original cross sectional area
parallel to the direction of the force applied
 FLEXURAL STRESS / BENDING STRESS
Force per unit area of a material subjected to
flexural loading
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 STRAIN
Change in length per unit initial length.
 PROPORTIONAL LIMIT
Maximum stress at which stress is proportional to
strain and above which plastic deformation
occurs
 WORKING RANGE
Maximum amount of elastic strain that an
orthodontic wire can sustain before it plastically
deforms
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 YIELD STRENGTH
The stress at which a test specimen exhibits a
specific amount of plastic strain
 MODULUS OF ELASTICITY / YOUNG’S
MODULUS (E)
Ratio of elastic stress to elastic strain. It represents
relative stiffness of the material.
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 FLEXIBILTIY
Is a measure of the amount to which a wire
can be strained without undergoing plastic
deformation. Maximum flexibility is defined
as the flexural strain that occurs when the
material is stressed to its proportional limit.
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 RESILIENCE
A relative amount of stored energy per unit volume
released on unloading of a test specimen.
 PERMANENT / PLASTIC DEFORMATION
If a material is deformed by a stress at a point
above the proportional limit then plastic or
permanent deformation occurs.
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 DUCTILITY
Relative ability of a material to deform
plastically under a tensile stress before it
fractures
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 COLD WORKING / STRAIN HARDENING /
WORK HARDENING
It is the mechanical manipulation (plastic
deformation) of wire at room temperature.
- Stressing beyond PL to cause permanent
deformation
- Hardness increases
- Ductility decreases
- Dislocation of grains, altering their shape
(spaghetti)
- Modulus of elasticity remains unchanged
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 ANNEALING
Controlled heating and cooling process
designed to produce desired properties in
a metal. The annealing process is
intended to soften metals, to increase their
plastic deformation potential, to stabilize
shape and increase machinability.
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 3 STAGES OF ANNEALING
 Recovery
Properties of cold worked metal begin to
disappear.
Residual stresses of cold worked metal
(warping) disappear
Temperature used is lower than that used
for recrystallization
Stress relief heat treatment of orthodontic
wires reduces risk of fracture
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 Recrystallization
- Significant changes in microstructure
- Deformed grains replaced by new
strain-free grains
- Original soft and ductile properties
return
- Recrystallization occurs only if metal
has been sufficiently cold worked
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 Grain growth
- Grain size increases after recrystallization
- Depends on the severity of cold working
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 HEAT TREATMENT
1. Solution heat treatment / softening heat
treatment
- casting placed in an electric furnace – 700
degrees C for 10 mins and then quenched
- Tensile strength, hardness, proportional limit
reduced
- Ductility increased
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2. Age hardening/ hardening heat treatment
- soaking or aging the casting at a specific
temperature for a definite time before it is
water quenched
- 200 and 450 degrees C depending on
composition usually 15 – 30 mins
- YS, PL, MoR increases, ductility decreases
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 SLIP PLANES
Application of shearing stresses tend to
cause lateral displacement of 2 adjacent
planes of atoms with respect to each other
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SLIP PLANES
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 GRAINS
A microscopic single crystal in the microstructure of a metallic material
 GRAIN BOUNDARY
It is the area where crystals meet. It is the area of mismatch in which
atoms are irregularly spaced creating a weaker non crystalline
structure. Decreases mechanical strength and increases corrosion
 LATTICE
A space lattice is defined as any arrangement of atoms in space in
which every atom is situated similarly to every other atom as a result
of primary or secondary bonds
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 FCC
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 BCC
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WIRE CHARACTERISTICS OF
CLINICAL IMPORTANCE (Kapila and
Sachdeva AJO 1989)
 SPRINGBACK
- Working range
- Maximum elastic deflection
- Maximum flexibility
- Range of activation
- Range of deflection
- Ratio of YS to (E)
- It is a measure of how far a wire can be
deflected without causing permanent
deformation
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 LOAD-DEFLECTION RATE
Force magnitude delivered by an appliance and is
proportional to the modulus of elasticity
 FORMABILITY
Ability to bend a wire into loops, coils and stops
wihout fracturing the wire
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 BIOCOMATIBILITY
Includes resistance to corrosion and tissue
tolerance to elements present in the wire
 JOINABILITY
The ability to attach auxillaries by welding or
soldering when incorporating modifications to
the appliance
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 FRICTION
The preferred wire material for moving a
tooth relative to the wire would be one that
produces the least amount of friction at
the bracket
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GOLD ALLOYS
 Popular till 1940’s
 Noble metal
 Type IV commonly used
 Composition:
Gold 55-65%
Platinum 5-10%
Palladium 5-10%
Copper 11-18%
Nickel 1-2%
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 Advantages:
Inert metal
High corrosion resistance
Good formability
 Disdavantages
Low YS and (E)
Limited springback
High cost
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STAINLESS STEELS
 Accidentally discovered a few years
before FWW
 Strauss and Eduard Maurrer
 Entered dentistry in 1919 – Hauptmeyer –
Krupp’s Dental Polyclinic (‘Wipla’)
 Used as orthodontic wire in 1929
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 CARBON STEELS
Binary alloy of Fe and C (<2.1%)
3 types
1. Ferrite – BCC- stable upto 912 deg C
2. Austenite – FCC stable b/w 912-1394
deg C
3. Martensite – BCT
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 Classification of Stainless Steels (AISI):
1. Austenitic stainless steel (300 series)
Type 302, 304, 316L (implants) commonly used
FCC structure stable at very high temp above 912
degrees
Cr b/w 13-25% - PASSIVATING EFFECT
C reduced to prevent SENSTIZATION
- STABILIZATION
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2. Ferritic stainless steel (400 series)
- BCC microstructure
- Cannot be hardened by heat treatment
- Not readily work hardenable
3. Martensitic stainless steel (400 series)
- Less corrosion resistant
- Used for surgical and cutting instruments
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 DUPLEX STAINLESS STEEL
- Consists of micro-structure with both
Austenitic and Ferritic grains
- Contains Mo and Cr with low Ni content
- Improved toughness and ductility
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 MECHANICAL PROPERTIES
- High yield strength and high modulus of
elasticity
Yield strength Elastic
Modulus
Springback
Goldberg +
Burstone
275 x 103 25,000 x 103 11.0
Kusy et al 227 x 103 28,000 x 103 8.1
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- High load-deflection rate
- Low springback
- High stiffness increases resistance to
deformation
- Cold working increases strength but
reduces ductility
- Stress relief heat tratment
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- Annealing can cause recrystallization
- ADVANTAGES:
- Greater springback than gold
- Excellent formability
- Higher yield strength
- Moderate cost
- Low levels of bracket/wire friction (Garner et al,
Kusy et al, kapila)
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- DISADVANTAGES:
 Springback lesser than Ti based alloys
 Not as resilient as B-Ti or Nitinol
 High forces are produced that dissipates
over longer periods of time
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 MULTI-STRANDED/BRAIDED
WIRES
- Flexible
- Sustain large deflections
- Apply lower forces when
deflected
- Good working range
Can be used during initial levelling
aligning
- PSEUDO-VARIABLE MODULUS
MATERIAL www.indiandentalacademy.com
ROUND
.0155”
.0175”
.0195”
.0215”
RECTANGULAR
.016 x .022
.017 x .025
.018 x .025
.019 x .025
SQUARE
.016 x .016
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 Wires used during initial levelling and aligning
should be:
 Flexible – low stiffness
 Good working range
 Sustain large deflections
 Apply low forces when deflected
 High strength to withstand masticatory stresses
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STUDIES
 Kusy & Stevens (Angle Orthod. 1987)
- Viable alternative to the new NiTi alloys which are
slightly expensive
- Studied the mechanical properties of triple stranded S.S.
wires and compared them with TMA and Nitinol
- Wire dimensions used
.0150
.0175
.0195
.0215
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- .015 triple stranded wire had a greater
working range but delivered very light
forces than Nitinol / TMA
- .0195 triple stranded wire same stiffness
as that of .016 NiTi
- However Ti alloys were Stronger –
reduced distortion over longer spans
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 Evans, Jones & Newcombe (AJO.DO 1998)
- Compared 3 commonly used orthodontic
archwires:
- .016 x .022 medium force NiTi
- .016 x .022 graded force NiTi
- .0155 multistranded S.S.
Results: no significant difference in aligning
capability b/w the 3 archwires
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PRODUCT CATALOGUE
ORMCO
Force 9
(braided)
D-Rect
(braided)
Respond
(multistranded)
Triple flex
(triple stranded)www.indiandentalacademy.com
GAC International
Wildcat Tricat
Pentacat
HexacatQuadcat
Multibraided
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American orthodontics – Twist (triple stranded)
CO-Ax (five strand)
Straight woven (eight- stranded
rectangular wire)
Dentaurum – Dentaflex Triple strand (round &
rectangular)
Six strand Co-axial
Eight strand (braided,
rectangular)
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Leone - Twist (straight and preformed
round & rectangular)
Flex (straight and preformed
round)
Unitek - HI-T II Twist Flex (silver
soldered)
Unitek braided wire (8 strand)
Unitek Coxial
TP Orthodontics – CoAx, Pre-Cut CoAx (central
core wire with 5 outer strandswww.indiandentalacademy.com
 AUSTRALIAN ARCHWIRES
- A.J. Wilcock – 1940’s
- Begg technique
- PROPERTIES:
 Ultra-high tensile strength
 Highly resilient
 Zero stress relaxation
 Highly resistant to deformation
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 Available in Grades
(in order of
resilience):
- Regular
- Regular plus
- Special
- Special Plus
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 Higher grades were developed later over
the last 25 years:
- Premium
- Premium plus
- Supreme
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 TP ORTHODONTICS:
- Standard grade – white label
- Standard plus grade – green label
- Premier grade – black label
- Premier plus grade – orange label
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 JCO 1988 interview of A.J. Wilcock Jr. by
P.C. Kesling
- Wire should always be straightened to
improve resilience
- Higher grades are succeptible to fracture
therefore decreased formability
- Lower grade wires exhibit better
formability and are more ductile
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 Straightening
processes:
- SPINNER
STRAIGHTENING
(Bauschinger effect)
- PULSE
STRAIGHTENING
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Pulse straightened – straight lengths
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 PROTOCOL FOR BENDING AUSTRALIAN
WIRE
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 PROTOCOL FOR BENDING AUSTRALIAN
WIRE
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 RECENT ADVANCES IN STAINLESS STEEL:
- Avoidance of Ni due to its allergic potential
- Mn used as alternative
MEZANIUM – SCHEU DENTAL
NONINIUM – DENTAURUM
Ni FREE – FORESTADENT
NoNi – PYRAMID ORTHODONTICS
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CHROME COBALT ALLOYS
 Cobalt based alloy
 Elgin watch company (1950’s) - ELGILOY
 COMPOSITION:
COBALT 40%
Cr 20%
Ni 15%
Mo 7%
Mn 2 %
C 0.15%
Be 0.4%
Fe 15% www.indiandentalacademy.com
 TYPES:
- Blue Elgiloy (soft)
 Softest
 Can be bent easily with fingers or pliers
 Can be welded at low temperatures
 Recommended for considerable bending,
soldering or welding
 Excellent for edgewise arches, lingual arches,
retainers and removables
 Heat treatment increases resistance to
deformation
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 Yellow Elgiloy (ductile)
 Relatively ductile
 More resilient than blue elgiloy
 Heat treatment increases its resilience
and springback
 Green Elgiloy (semi-resilient)
 More resilient than yellow and can be
shaped with pliers before heat treatment
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 Red Elgiloy (resilient)
 Most resilient
 High spring qualities
 Careful manipulation with pliers as it withstands
only minimal working
 Heat treatment makes it extremely resilient – not
recommended
 All adjustments to be made before heat
treatment
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 Non heated elgiloy wires have smaller
springback compared to stainless steel of similar
sizes except for Red Elgiloy
 Heat treatment or precipitation hardening
- 482 degrees celsius for 7-12 minutes in a dental
furnace
- Properties similar to stainless steel after heat
treatment
- Higher temp can cause annealing. So use of
temperature indication paste recommended.
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 Advantages:
- Greater resistance to fatigue and distortion
- Longer function as a resilient spring
- Better corrosion resistance
- High modulus of elasticity delivers twice
the force of B-Ti and 4 times the force of
Nitinol
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 Exhibits good formability before heat
treatment and better springback properties
after heat treatment
 Disadvantage:
Loss in yield strength and tensile strength if
annealed. So weld and solder with
caution.
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Applications of Elgiloy
PENTA-MORPHIC ARCH FORMS – Dr. RICKETTS
Yellow Elgiloy – heat treated to maintain arch
form and resilience
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RICKETTS UTILITY ARCH
- Blue Elgiloy (.016 x .016), unheat treated;
designed to be used without heat treating
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Elgiloy Preformed
natural arches
Elgiloy Preformed
ideal arches
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Maxillary anterior
torquing retractor
Double delta space
closure arch leveller-
Ricketts
Double delta space
closure arch leveller-
Ricketts
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Bioprogressive Auxillaries - Ricketts
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RETAINERS
HAWLEY
RETAINER
MANDIBULAR LINGUAL
RETAINER
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 PRODUCTS:
ROCKY MOUNTAIN – Elgiloy
ORMCO – Azurloy
DENTAURUM – Remaloy
UNITEK – Blue Flexiloy
(16x16, 16x22,
18x25, 19x25)
LEONE - Leoloy (blue & yellow)
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TITANIUM ALLOYS
 ALPHA TITANIUM
 BETA TITANIUM
 NICKEL TITANIUM
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ALPHA TITANIUM
 Developed by A.J. Wilcock Jr. (JCO 1988)
 Pure titanium exists in 2 forms:
 Alpha Titanium (below 885 deg C)
 Beta Titanium (above 885 deg C)
 Crystallographic lattice arrangement differs in
both types
 Alpha Ti – closely packed hexagonal
 Beta Ti – BCC lattice arrangement
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 Alpha Ti manufactured by feedback
centerless grinding technique
 COMPOSITION:
Ti – 88.9 %
Al – 7.86 %
Vanadium – 4.05 %
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RECTANGULAR
SQUARE
COMBINATIONwww.indiandentalacademy.com
PROPERTIES:
 Less ductile than Beta Ti because it has
fewer slip planes due to its closely packed
hexagonal configuration.
 At oral temp (37 deg C) it has a tendency
to harden by absorbing intraoral free
hydrogen ions to form Ti hydride therefore
becoming brittle
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NICKEL TITANIUM ALLOY
 Stoichiometric binary alloy of Ni and Ti
 HISTORY
 Developed by William F. Buehler – research metallurgist
in the late 1950’s
 Naval Ordinance Laboratory, Silver Springs, Maryland 
Naval Surface Weapons Centre
 Accidental discovery
 Studying metals with SME for the US Navy Polaris re-
entry vehicle’s nose cone  space research
programme.
 Nitinol  Nickel Titanium Naval Ordinance Laboratory
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 1971 – introduced to orthodontics by
George Andreasen and marketed by
Unitek Corporation as Nitinol™
 Nitinol – Ni 50% and Ti 50%
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 Key properties of Nitinol alloys include:
 Large forces that can be generated due to the
shape memory effect
 Excellent damping properties below the
transition temperature
 Excellent corrosion resistance
 Nonmagnetic
 High fatigue strength
 Moderate impact resistance
 Moderate heat resistance
 Biocompatible
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 Applications
 Aerospace and naval applications - Nitinol fluid fittings or coupling
have are being used in military aircraft and naval craft.
 Medical Applications - Tweezers for removing foreign objects via
small incisions, anchors for tendon fixation and stents for
cardiovascular applications
 Dentistry - Orthodontic wires, which no not need to be retightened
and adjusted
 Safety devices - Safety valves/actuators to control water
temperature and fire sprinklers
 Other uses include:
 Spectacle frames
 Household appliances and deep fryers
 Vibration control in the form of engine mounts and actuators for
buildings
 Fasteners, seals, connectors and clamps
 Mobile telephone antennaes
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Manufacturing Process
 Nickel and titanium are manufactured into Nickel
Titanium alloy by a process of VACCUM
INDUCTION MELTING or VACCUM ARC
MELTING in a furnace.
 Several remelts are required to improve
homogenity
 Powdered alloy  hot pressed to form wires
 Final shape  drawing or rolling
 Predetermined shapes e.g. archform obtained
by heating the alloy in moulds at 500 deg C
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Glossary and Properties of Nickel
Titanium alloys
 NiTi exhibits POLYMORPHISM  ALLOTROPY
 NiTi can exist in 2 crystalline structures:
 Austenitic NiTi (A NiTi)
- BCC lattice structure
- High temperature
 Martensitic NiTi (M NiTi)
- Closely packed hexagonal lattice, less
symmetrical
- Low temperature phase
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 AUSTENITIC NiTi
 High temp phase
 Rigid and stiffer
 Symmetrical
 Uniform structure –
allows sound waves to
pass thru it easily
 Less dense
 MARTENSITIC NiTi
 Low temp phase
 Flexible
 Less symmetrical
 Boundaries between
regions with different
orientation reduce
vibrations which muffle
the sound
 More dense
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 STABILIZED NiTi / Nitinol (Martensitic Niti)
 Introduced to orthodontics by Dr George
Andreasen in 1971 who realised its Shape
Memory potential
 However the SME effect could not be exploited
because it was suppressed during cold working
 Low stiffness compared to austenitic NiTi
 Low force per unit deactivation delivering light
continuous forces
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 Martensitic NiTi with fixed composition at
room temperature
 Incapable of demonstrating changes
 Elastic properties due to inherently stable
structure
 Springy wire
 Poor formability
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 AUSTENITIC NiTi
 Introduced in 1980’s
 Chinese NiTi – 1985, reported by Burstone and
developed by Tien Hua Cheng and associates at
General Research Institute for non ferrous
metals, Beijing
 Japanese NiTi – 1986 reported by Miura et al,
Furukawa Electric Company Ltd (1978).
 Active austenitic alloys  form SIM or stress
induced martensite
 Superelasticity
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 ACTIVE NiTi
- Fixed composition
- Capable of undergoing changes in its crystal
structure when stress/temp is applied
 Active Austenitic
Austenitic Martensitic Austenitic
 Active Martensitic
Austenitic Martensitic Austenitic
stress stress
cold hot
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 SHAPE MEMORY
 Andreasen and Morrow have explained it
as the capability of the NiTi wire to return
to a previously manufactured shape when
it is heated through its TTR
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SHAPE MEMORY
NiTi
(predetermined shape  archform)
Deformed (martensitic)
cooled
heat
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 SUPER ELASTICITY / PSEUDO-
ELASTICITY
 Ability to withstand elastic deformation to
very high degree when compared to other
alloys and return to its original shape
without undergoing plastic deformation
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 THERMODYNAMIC PROPERTY
 Refers to the ability of an archwire to return to its
intended shape once heated through its
transition temperature.
 TRANSITION TEMP RANGE
 It is the temperature at which martensitic NiTi is
converted to austenitic NiTi
 To be of clinical value thermodynamic archwires
should have a transition temperature close to
mouth temperature
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TWINNING
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MARTENSITIC PHASE
TRANSFORMATION
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Cell structure during Martensitic Phase
Transformation
twinning
De-twinning
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POLAR BEAR WIRE CHILLER
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HYSTERESIS
 Transformation from austenite to martensite do
not take place at the same temperature
 This difference is known as hysteresis
 Range for most NiTi alloys is 40 – 60 deg C
 Non linear stress/strain curve where the loading
curve differs from the unloading curve
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HYSTERESIS CURVEwww.indiandentalacademy.com
FLATTER LOAD DEFLECTION CURVE FOR A- NiTi
GREATER SPRINGBACK THAN M- NiTi
www.indiandentalacademy.com
 Over a considerable range of deflection,
the force produced by A-NiTi hardly varies
 Therefore an initial archwire would exert
about the same force whether it is
deflected a relatively small or large
distance.
www.indiandentalacademy.com
STRESS-STRAIN CURVE
FOR SUPERELASTICITY
www.indiandentalacademy.com
LOADING AND UNLOADING CURVE FOR A-NiTi
www.indiandentalacademy.com
ACTIVATION-REACTIVATION TO UNLOADING FORCE
CHARACTERISTICS
www.indiandentalacademy.com
SHAPE MEMORY SUPER ELASTICITY
MARTENSITIC PHASE
TRANSFORMATION
AUSTENITIC  MARTENSITIC  AUSTENITIC
MECHANICAL OR
STRESS INDUCED
THERMALLY
INDUCED AT ORAL
TEMP
www.indiandentalacademy.com
 It is difficult to bend A-NiTi wires because they
do not udergo plastic deformation easily.
 But it can be shaped and properties altered if
their temp is elevated
 The superelastic properties of only a section of a
wire can be changed by heat Rx
 The properties of A-Niti have quickly made it the
preferred material for ortho applications where a
long range of activation with relatively constant
force is needed.
www.indiandentalacademy.com
COPPER NiTi
 Introduced in 1994 by
Dr. Rohit Sachdeva
 Quarternary alloy
 Nickel
 Titanium
 Copper
 Chromium
 New generation NiTi
with both superelastic
and shape memory
properties
www.indiandentalacademy.com
 Advantages of Cu-NiTi over traditional NiTi
alloys:
 More resistant to permanent deformation and
exhibits better springback
 Smaller loading force for the same degree of
deformation
 More consistent forces which are active longer
within the optimal tooth moving range
www.indiandentalacademy.com
 Presence of Cu helps to :
 Lower the stress required to deform martensitic
phase
 Decreases hysteresis therefore it does not lose
its recovery load
 Enhances thermal reactive properties of NiTi
 Creates a consistent unloading force which
closely approximates loading forces
www.indiandentalacademy.com
 Uses both stress induced and temperature
dependent martensitic transformation
 To exploit superelasticity to its fullest potential
the working temp of the ortho appliance should
be greater than the Af temp
 Differential between Af temp and mouth temp
determines the force generated
 Af temp can be controlled by altering the
composition, thermomechanical treatment and
manufacturing process
www.indiandentalacademy.com
 Classified into 4 types based on the Af temp:
 Type I – Af 15 deg C
- not used frequently as it generates very high forces
- clinical indications are few
 Type II – Af 27 deg C
- generates higher forces when compared to Types III and
IV
- in patients with average or higher pain threshold
- normal periodontal health
- where rapid tooth movt is required and the force system
generated is constant
www.indiandentalacademy.com
 Type III – Af 35 deg C
- generatesforces in mid range
- patients with low to normal pain threshold
- periodontium is normal to slightly
compromised
- when relatively low forces are desired
www.indiandentalacademy.com
 Type IV – Af 40 deg C
- generate tooth moving forces only when mouth
temp exceeds 40 deg C
- for patients who are very sensitive to pain
- compromised periodontal health
- for patients who have long intervals between
appointments or poor co-operation
www.indiandentalacademy.com
 ADVANTAGES:
- constant and sustained unloading forces
- decreased hysteresis  equal activation and
deactivation forces
- provides precise transformation temp
- easier to engage into the slot  20% less
loading force than NiTi
- decrease of force is less than NiTi alloys
therefore it continues to work as teeth near their
intended positions
www.indiandentalacademy.com
GRADED THERMODYNAMIC
NICKEL TITANIUM ARCHWIRES
 Bioforce Sentalloy
 GAC International
 Unique property of
variable transformation
temperature within the
same archwire
 Graded force delivery
within the same aligning
archwire
 Lighter forces of 80g
anteriorly
 Heavier force of 300g
posteriorly www.indiandentalacademy.com
MEDICAL AND OTHER
APPLICATIONS OF NiTi
Surgical Tissue
spreaders
Brain spatulas
Laser cut tubings
and sheets
Coronary probes
www.indiandentalacademy.com
NiTi Products
 ORMCO
- NiTi
- Reverse curve NiTi
- Turbo
- A+ Align wire
- Align SE 200
- Align XF
www.indiandentalacademy.com
 3M Unitek
- Nitinol (stabilised martensitic)
- Nitinol SE
- Nitinol Heat Activated
www.indiandentalacademy.com
 Rocky Mountain Orthodontics
- Orthonol ( stabilised martensitic)
- Orthonol Super Elastic Nickel-Titanium
- Orthonol Reverse Vector
- Thermanol (heat activated NiTi)
www.indiandentalacademy.com
 Masel Orthodontics
- Elastinol
- Bendible Masel Alloy
- Onyx Ultra
www.indiandentalacademy.com
 GAC International
- Sentalloy
- Neosentalloy
- Bioforce Sentalloy
- Retranol
- Sentalloy open and closed coil springs
www.indiandentalacademy.com

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Wires in orthodontics final

  • 2. CONTENTS  INTRODUCTION  PHASES OF ARCHWIRE DEVELOPMENT  WROUGHT METAL ALLOYS  BASIC MECHANICAL PROPERTIES  WIRE CHARACTERISTICS OF CLINICAL RELEVANCE  GOLD ALLOYS  STAINLESS STEEL  Multistranded wires  Australian Arch wires www.indiandentalacademy.com
  • 4. CONTENTS  CHROME- COBALT ALLOYS  TITANIUM ALLOYS  Alpha Titanium alloy  Beta Titanium alloy  Nickel Titanium alloys  COMBINATION WIRES  ESTHETIC ARCH WIRES  COMPARISON OF ARCHWIRES IN ORTHODONTIC APPLICATIONS  CONCLUSION www.indiandentalacademy.com
  • 5. PHASES OF ARCHWIRE DEVELOPMENT (Evans and Durning - BJO 1996) METHOD OF FORCE DELIVERY MATERIALS USED CONCEPT PHASE I Variation in archwire dimension Stainless steel, Gold VARIABLE CROSS- SECTIONAL ORTHODONTICS PHASE II Variation in archwire material but same dimension Beta Titanium, Nickel Titanium, Stainless Steel, Cobalt chromium VARIABLE MODULUS ORTHODONTICS PHASE III Variation in archwire properties (super elasticity) Superelastic Nickel Titanium PHASE IV Variation in structural composition of wire material Thermally activated Nickel Titanium PHASE V Variation in archwire material composition / structure Graded thermally active Nickel Titanium VARIABLE TRANSFORMATION TEMPERATURE ORTHODONTICS www.indiandentalacademy.com
  • 6. WROUGHT METAL ALLOYS  Formation of wrought alloy wires :  Melting  Formation of ingot  Rolling (Turk’s head apparatus)  Drawing  Wrought alloy properties and micro structure differ from the same alloy when cast. www.indiandentalacademy.com
  • 7.  Force systems of orthodontic wires are determined by:  appliance design and  wire composition  Proportional to Elastic modulus (E)  Low forces biologically desirable  Large elastic deflection / working range depending on PL, YS and E www.indiandentalacademy.com
  • 8.  Other important properties:  Ductility  Joinability : soldering, welding  Corrosion resistance  Cost factor www.indiandentalacademy.com
  • 9. BASIC MECHANICAL PROPERTIES  STRESS Force per unit area within a structure subjected to an external force or pressure. COMPRESSIVE STRESS Ratio of compressive force to cross sectional area perpendicular to the axis of applied force www.indiandentalacademy.com
  • 10.  TENSILE STRESS Ratio of tensile force to the original cross sectional area perpendicular to the direction of applied force.  SHEAR STRESS Ratio of force to the original cross sectional area parallel to the direction of the force applied  FLEXURAL STRESS / BENDING STRESS Force per unit area of a material subjected to flexural loading www.indiandentalacademy.com
  • 11.  STRAIN Change in length per unit initial length.  PROPORTIONAL LIMIT Maximum stress at which stress is proportional to strain and above which plastic deformation occurs  WORKING RANGE Maximum amount of elastic strain that an orthodontic wire can sustain before it plastically deforms www.indiandentalacademy.com
  • 12.  YIELD STRENGTH The stress at which a test specimen exhibits a specific amount of plastic strain  MODULUS OF ELASTICITY / YOUNG’S MODULUS (E) Ratio of elastic stress to elastic strain. It represents relative stiffness of the material. www.indiandentalacademy.com
  • 13.  FLEXIBILTIY Is a measure of the amount to which a wire can be strained without undergoing plastic deformation. Maximum flexibility is defined as the flexural strain that occurs when the material is stressed to its proportional limit. www.indiandentalacademy.com
  • 14.  RESILIENCE A relative amount of stored energy per unit volume released on unloading of a test specimen.  PERMANENT / PLASTIC DEFORMATION If a material is deformed by a stress at a point above the proportional limit then plastic or permanent deformation occurs. www.indiandentalacademy.com
  • 15.  DUCTILITY Relative ability of a material to deform plastically under a tensile stress before it fractures www.indiandentalacademy.com
  • 16.  COLD WORKING / STRAIN HARDENING / WORK HARDENING It is the mechanical manipulation (plastic deformation) of wire at room temperature. - Stressing beyond PL to cause permanent deformation - Hardness increases - Ductility decreases - Dislocation of grains, altering their shape (spaghetti) - Modulus of elasticity remains unchanged www.indiandentalacademy.com
  • 17.  ANNEALING Controlled heating and cooling process designed to produce desired properties in a metal. The annealing process is intended to soften metals, to increase their plastic deformation potential, to stabilize shape and increase machinability. www.indiandentalacademy.com
  • 18.  3 STAGES OF ANNEALING  Recovery Properties of cold worked metal begin to disappear. Residual stresses of cold worked metal (warping) disappear Temperature used is lower than that used for recrystallization Stress relief heat treatment of orthodontic wires reduces risk of fracture www.indiandentalacademy.com
  • 19.  Recrystallization - Significant changes in microstructure - Deformed grains replaced by new strain-free grains - Original soft and ductile properties return - Recrystallization occurs only if metal has been sufficiently cold worked www.indiandentalacademy.com
  • 20.  Grain growth - Grain size increases after recrystallization - Depends on the severity of cold working www.indiandentalacademy.com
  • 21.  HEAT TREATMENT 1. Solution heat treatment / softening heat treatment - casting placed in an electric furnace – 700 degrees C for 10 mins and then quenched - Tensile strength, hardness, proportional limit reduced - Ductility increased www.indiandentalacademy.com
  • 22. 2. Age hardening/ hardening heat treatment - soaking or aging the casting at a specific temperature for a definite time before it is water quenched - 200 and 450 degrees C depending on composition usually 15 – 30 mins - YS, PL, MoR increases, ductility decreases www.indiandentalacademy.com
  • 23.  SLIP PLANES Application of shearing stresses tend to cause lateral displacement of 2 adjacent planes of atoms with respect to each other www.indiandentalacademy.com
  • 25.  GRAINS A microscopic single crystal in the microstructure of a metallic material  GRAIN BOUNDARY It is the area where crystals meet. It is the area of mismatch in which atoms are irregularly spaced creating a weaker non crystalline structure. Decreases mechanical strength and increases corrosion  LATTICE A space lattice is defined as any arrangement of atoms in space in which every atom is situated similarly to every other atom as a result of primary or secondary bonds www.indiandentalacademy.com
  • 28. WIRE CHARACTERISTICS OF CLINICAL IMPORTANCE (Kapila and Sachdeva AJO 1989)  SPRINGBACK - Working range - Maximum elastic deflection - Maximum flexibility - Range of activation - Range of deflection - Ratio of YS to (E) - It is a measure of how far a wire can be deflected without causing permanent deformation www.indiandentalacademy.com
  • 29.  LOAD-DEFLECTION RATE Force magnitude delivered by an appliance and is proportional to the modulus of elasticity  FORMABILITY Ability to bend a wire into loops, coils and stops wihout fracturing the wire www.indiandentalacademy.com
  • 30.  BIOCOMATIBILITY Includes resistance to corrosion and tissue tolerance to elements present in the wire  JOINABILITY The ability to attach auxillaries by welding or soldering when incorporating modifications to the appliance www.indiandentalacademy.com
  • 31.  FRICTION The preferred wire material for moving a tooth relative to the wire would be one that produces the least amount of friction at the bracket www.indiandentalacademy.com
  • 32. GOLD ALLOYS  Popular till 1940’s  Noble metal  Type IV commonly used  Composition: Gold 55-65% Platinum 5-10% Palladium 5-10% Copper 11-18% Nickel 1-2% www.indiandentalacademy.com
  • 33.  Advantages: Inert metal High corrosion resistance Good formability  Disdavantages Low YS and (E) Limited springback High cost www.indiandentalacademy.com
  • 34. STAINLESS STEELS  Accidentally discovered a few years before FWW  Strauss and Eduard Maurrer  Entered dentistry in 1919 – Hauptmeyer – Krupp’s Dental Polyclinic (‘Wipla’)  Used as orthodontic wire in 1929 www.indiandentalacademy.com
  • 35.  CARBON STEELS Binary alloy of Fe and C (<2.1%) 3 types 1. Ferrite – BCC- stable upto 912 deg C 2. Austenite – FCC stable b/w 912-1394 deg C 3. Martensite – BCT www.indiandentalacademy.com
  • 36.  Classification of Stainless Steels (AISI): 1. Austenitic stainless steel (300 series) Type 302, 304, 316L (implants) commonly used FCC structure stable at very high temp above 912 degrees Cr b/w 13-25% - PASSIVATING EFFECT C reduced to prevent SENSTIZATION - STABILIZATION www.indiandentalacademy.com
  • 37. 2. Ferritic stainless steel (400 series) - BCC microstructure - Cannot be hardened by heat treatment - Not readily work hardenable 3. Martensitic stainless steel (400 series) - Less corrosion resistant - Used for surgical and cutting instruments www.indiandentalacademy.com
  • 38.  DUPLEX STAINLESS STEEL - Consists of micro-structure with both Austenitic and Ferritic grains - Contains Mo and Cr with low Ni content - Improved toughness and ductility www.indiandentalacademy.com
  • 39.  MECHANICAL PROPERTIES - High yield strength and high modulus of elasticity Yield strength Elastic Modulus Springback Goldberg + Burstone 275 x 103 25,000 x 103 11.0 Kusy et al 227 x 103 28,000 x 103 8.1 www.indiandentalacademy.com
  • 40. - High load-deflection rate - Low springback - High stiffness increases resistance to deformation - Cold working increases strength but reduces ductility - Stress relief heat tratment www.indiandentalacademy.com
  • 41. - Annealing can cause recrystallization - ADVANTAGES: - Greater springback than gold - Excellent formability - Higher yield strength - Moderate cost - Low levels of bracket/wire friction (Garner et al, Kusy et al, kapila) www.indiandentalacademy.com
  • 42. - DISADVANTAGES:  Springback lesser than Ti based alloys  Not as resilient as B-Ti or Nitinol  High forces are produced that dissipates over longer periods of time www.indiandentalacademy.com
  • 43.  MULTI-STRANDED/BRAIDED WIRES - Flexible - Sustain large deflections - Apply lower forces when deflected - Good working range Can be used during initial levelling aligning - PSEUDO-VARIABLE MODULUS MATERIAL www.indiandentalacademy.com
  • 44. ROUND .0155” .0175” .0195” .0215” RECTANGULAR .016 x .022 .017 x .025 .018 x .025 .019 x .025 SQUARE .016 x .016 www.indiandentalacademy.com
  • 45.  Wires used during initial levelling and aligning should be:  Flexible – low stiffness  Good working range  Sustain large deflections  Apply low forces when deflected  High strength to withstand masticatory stresses www.indiandentalacademy.com
  • 46. STUDIES  Kusy & Stevens (Angle Orthod. 1987) - Viable alternative to the new NiTi alloys which are slightly expensive - Studied the mechanical properties of triple stranded S.S. wires and compared them with TMA and Nitinol - Wire dimensions used .0150 .0175 .0195 .0215 www.indiandentalacademy.com
  • 47. - .015 triple stranded wire had a greater working range but delivered very light forces than Nitinol / TMA - .0195 triple stranded wire same stiffness as that of .016 NiTi - However Ti alloys were Stronger – reduced distortion over longer spans www.indiandentalacademy.com
  • 48.  Evans, Jones & Newcombe (AJO.DO 1998) - Compared 3 commonly used orthodontic archwires: - .016 x .022 medium force NiTi - .016 x .022 graded force NiTi - .0155 multistranded S.S. Results: no significant difference in aligning capability b/w the 3 archwires www.indiandentalacademy.com
  • 51. American orthodontics – Twist (triple stranded) CO-Ax (five strand) Straight woven (eight- stranded rectangular wire) Dentaurum – Dentaflex Triple strand (round & rectangular) Six strand Co-axial Eight strand (braided, rectangular) www.indiandentalacademy.com
  • 52. Leone - Twist (straight and preformed round & rectangular) Flex (straight and preformed round) Unitek - HI-T II Twist Flex (silver soldered) Unitek braided wire (8 strand) Unitek Coxial TP Orthodontics – CoAx, Pre-Cut CoAx (central core wire with 5 outer strandswww.indiandentalacademy.com
  • 53.  AUSTRALIAN ARCHWIRES - A.J. Wilcock – 1940’s - Begg technique - PROPERTIES:  Ultra-high tensile strength  Highly resilient  Zero stress relaxation  Highly resistant to deformation www.indiandentalacademy.com
  • 54.  Available in Grades (in order of resilience): - Regular - Regular plus - Special - Special Plus www.indiandentalacademy.com
  • 55.  Higher grades were developed later over the last 25 years: - Premium - Premium plus - Supreme www.indiandentalacademy.com
  • 56.  TP ORTHODONTICS: - Standard grade – white label - Standard plus grade – green label - Premier grade – black label - Premier plus grade – orange label www.indiandentalacademy.com
  • 57.  JCO 1988 interview of A.J. Wilcock Jr. by P.C. Kesling - Wire should always be straightened to improve resilience - Higher grades are succeptible to fracture therefore decreased formability - Lower grade wires exhibit better formability and are more ductile www.indiandentalacademy.com
  • 58.  Straightening processes: - SPINNER STRAIGHTENING (Bauschinger effect) - PULSE STRAIGHTENING www.indiandentalacademy.com
  • 59. Pulse straightened – straight lengths www.indiandentalacademy.com
  • 60.  PROTOCOL FOR BENDING AUSTRALIAN WIRE www.indiandentalacademy.com
  • 61.  PROTOCOL FOR BENDING AUSTRALIAN WIRE www.indiandentalacademy.com
  • 62.  RECENT ADVANCES IN STAINLESS STEEL: - Avoidance of Ni due to its allergic potential - Mn used as alternative MEZANIUM – SCHEU DENTAL NONINIUM – DENTAURUM Ni FREE – FORESTADENT NoNi – PYRAMID ORTHODONTICS www.indiandentalacademy.com
  • 63. CHROME COBALT ALLOYS  Cobalt based alloy  Elgin watch company (1950’s) - ELGILOY  COMPOSITION: COBALT 40% Cr 20% Ni 15% Mo 7% Mn 2 % C 0.15% Be 0.4% Fe 15% www.indiandentalacademy.com
  • 64.  TYPES: - Blue Elgiloy (soft)  Softest  Can be bent easily with fingers or pliers  Can be welded at low temperatures  Recommended for considerable bending, soldering or welding  Excellent for edgewise arches, lingual arches, retainers and removables  Heat treatment increases resistance to deformation www.indiandentalacademy.com
  • 65.  Yellow Elgiloy (ductile)  Relatively ductile  More resilient than blue elgiloy  Heat treatment increases its resilience and springback  Green Elgiloy (semi-resilient)  More resilient than yellow and can be shaped with pliers before heat treatment www.indiandentalacademy.com
  • 66.  Red Elgiloy (resilient)  Most resilient  High spring qualities  Careful manipulation with pliers as it withstands only minimal working  Heat treatment makes it extremely resilient – not recommended  All adjustments to be made before heat treatment www.indiandentalacademy.com
  • 67.  Non heated elgiloy wires have smaller springback compared to stainless steel of similar sizes except for Red Elgiloy  Heat treatment or precipitation hardening - 482 degrees celsius for 7-12 minutes in a dental furnace - Properties similar to stainless steel after heat treatment - Higher temp can cause annealing. So use of temperature indication paste recommended. www.indiandentalacademy.com
  • 68.  Advantages: - Greater resistance to fatigue and distortion - Longer function as a resilient spring - Better corrosion resistance - High modulus of elasticity delivers twice the force of B-Ti and 4 times the force of Nitinol www.indiandentalacademy.com
  • 69.  Exhibits good formability before heat treatment and better springback properties after heat treatment  Disadvantage: Loss in yield strength and tensile strength if annealed. So weld and solder with caution. www.indiandentalacademy.com
  • 70. Applications of Elgiloy PENTA-MORPHIC ARCH FORMS – Dr. RICKETTS Yellow Elgiloy – heat treated to maintain arch form and resilience www.indiandentalacademy.com
  • 71. RICKETTS UTILITY ARCH - Blue Elgiloy (.016 x .016), unheat treated; designed to be used without heat treating www.indiandentalacademy.com
  • 72. Elgiloy Preformed natural arches Elgiloy Preformed ideal arches www.indiandentalacademy.com
  • 73. Maxillary anterior torquing retractor Double delta space closure arch leveller- Ricketts Double delta space closure arch leveller- Ricketts www.indiandentalacademy.com
  • 74. Bioprogressive Auxillaries - Ricketts www.indiandentalacademy.com
  • 76.  PRODUCTS: ROCKY MOUNTAIN – Elgiloy ORMCO – Azurloy DENTAURUM – Remaloy UNITEK – Blue Flexiloy (16x16, 16x22, 18x25, 19x25) LEONE - Leoloy (blue & yellow) www.indiandentalacademy.com
  • 77. TITANIUM ALLOYS  ALPHA TITANIUM  BETA TITANIUM  NICKEL TITANIUM www.indiandentalacademy.com
  • 78. ALPHA TITANIUM  Developed by A.J. Wilcock Jr. (JCO 1988)  Pure titanium exists in 2 forms:  Alpha Titanium (below 885 deg C)  Beta Titanium (above 885 deg C)  Crystallographic lattice arrangement differs in both types  Alpha Ti – closely packed hexagonal  Beta Ti – BCC lattice arrangement www.indiandentalacademy.com
  • 79.  Alpha Ti manufactured by feedback centerless grinding technique  COMPOSITION: Ti – 88.9 % Al – 7.86 % Vanadium – 4.05 % www.indiandentalacademy.com
  • 81. PROPERTIES:  Less ductile than Beta Ti because it has fewer slip planes due to its closely packed hexagonal configuration.  At oral temp (37 deg C) it has a tendency to harden by absorbing intraoral free hydrogen ions to form Ti hydride therefore becoming brittle www.indiandentalacademy.com
  • 82. NICKEL TITANIUM ALLOY  Stoichiometric binary alloy of Ni and Ti  HISTORY  Developed by William F. Buehler – research metallurgist in the late 1950’s  Naval Ordinance Laboratory, Silver Springs, Maryland  Naval Surface Weapons Centre  Accidental discovery  Studying metals with SME for the US Navy Polaris re- entry vehicle’s nose cone  space research programme.  Nitinol  Nickel Titanium Naval Ordinance Laboratory www.indiandentalacademy.com
  • 83.  1971 – introduced to orthodontics by George Andreasen and marketed by Unitek Corporation as Nitinol™  Nitinol – Ni 50% and Ti 50% www.indiandentalacademy.com
  • 84.  Key properties of Nitinol alloys include:  Large forces that can be generated due to the shape memory effect  Excellent damping properties below the transition temperature  Excellent corrosion resistance  Nonmagnetic  High fatigue strength  Moderate impact resistance  Moderate heat resistance  Biocompatible www.indiandentalacademy.com
  • 85.  Applications  Aerospace and naval applications - Nitinol fluid fittings or coupling have are being used in military aircraft and naval craft.  Medical Applications - Tweezers for removing foreign objects via small incisions, anchors for tendon fixation and stents for cardiovascular applications  Dentistry - Orthodontic wires, which no not need to be retightened and adjusted  Safety devices - Safety valves/actuators to control water temperature and fire sprinklers  Other uses include:  Spectacle frames  Household appliances and deep fryers  Vibration control in the form of engine mounts and actuators for buildings  Fasteners, seals, connectors and clamps  Mobile telephone antennaes www.indiandentalacademy.com
  • 86. Manufacturing Process  Nickel and titanium are manufactured into Nickel Titanium alloy by a process of VACCUM INDUCTION MELTING or VACCUM ARC MELTING in a furnace.  Several remelts are required to improve homogenity  Powdered alloy  hot pressed to form wires  Final shape  drawing or rolling  Predetermined shapes e.g. archform obtained by heating the alloy in moulds at 500 deg C www.indiandentalacademy.com
  • 87. Glossary and Properties of Nickel Titanium alloys  NiTi exhibits POLYMORPHISM  ALLOTROPY  NiTi can exist in 2 crystalline structures:  Austenitic NiTi (A NiTi) - BCC lattice structure - High temperature  Martensitic NiTi (M NiTi) - Closely packed hexagonal lattice, less symmetrical - Low temperature phase www.indiandentalacademy.com
  • 88.  AUSTENITIC NiTi  High temp phase  Rigid and stiffer  Symmetrical  Uniform structure – allows sound waves to pass thru it easily  Less dense  MARTENSITIC NiTi  Low temp phase  Flexible  Less symmetrical  Boundaries between regions with different orientation reduce vibrations which muffle the sound  More dense www.indiandentalacademy.com
  • 89.  STABILIZED NiTi / Nitinol (Martensitic Niti)  Introduced to orthodontics by Dr George Andreasen in 1971 who realised its Shape Memory potential  However the SME effect could not be exploited because it was suppressed during cold working  Low stiffness compared to austenitic NiTi  Low force per unit deactivation delivering light continuous forces www.indiandentalacademy.com
  • 90.  Martensitic NiTi with fixed composition at room temperature  Incapable of demonstrating changes  Elastic properties due to inherently stable structure  Springy wire  Poor formability www.indiandentalacademy.com
  • 91.  AUSTENITIC NiTi  Introduced in 1980’s  Chinese NiTi – 1985, reported by Burstone and developed by Tien Hua Cheng and associates at General Research Institute for non ferrous metals, Beijing  Japanese NiTi – 1986 reported by Miura et al, Furukawa Electric Company Ltd (1978).  Active austenitic alloys  form SIM or stress induced martensite  Superelasticity www.indiandentalacademy.com
  • 92.  ACTIVE NiTi - Fixed composition - Capable of undergoing changes in its crystal structure when stress/temp is applied  Active Austenitic Austenitic Martensitic Austenitic  Active Martensitic Austenitic Martensitic Austenitic stress stress cold hot www.indiandentalacademy.com
  • 93.  SHAPE MEMORY  Andreasen and Morrow have explained it as the capability of the NiTi wire to return to a previously manufactured shape when it is heated through its TTR www.indiandentalacademy.com
  • 94. SHAPE MEMORY NiTi (predetermined shape  archform) Deformed (martensitic) cooled heat www.indiandentalacademy.com
  • 95.  SUPER ELASTICITY / PSEUDO- ELASTICITY  Ability to withstand elastic deformation to very high degree when compared to other alloys and return to its original shape without undergoing plastic deformation www.indiandentalacademy.com
  • 96.  THERMODYNAMIC PROPERTY  Refers to the ability of an archwire to return to its intended shape once heated through its transition temperature.  TRANSITION TEMP RANGE  It is the temperature at which martensitic NiTi is converted to austenitic NiTi  To be of clinical value thermodynamic archwires should have a transition temperature close to mouth temperature www.indiandentalacademy.com
  • 99. Cell structure during Martensitic Phase Transformation twinning De-twinning www.indiandentalacademy.com
  • 100. POLAR BEAR WIRE CHILLER www.indiandentalacademy.com
  • 101. HYSTERESIS  Transformation from austenite to martensite do not take place at the same temperature  This difference is known as hysteresis  Range for most NiTi alloys is 40 – 60 deg C  Non linear stress/strain curve where the loading curve differs from the unloading curve www.indiandentalacademy.com
  • 103. FLATTER LOAD DEFLECTION CURVE FOR A- NiTi GREATER SPRINGBACK THAN M- NiTi www.indiandentalacademy.com
  • 104.  Over a considerable range of deflection, the force produced by A-NiTi hardly varies  Therefore an initial archwire would exert about the same force whether it is deflected a relatively small or large distance. www.indiandentalacademy.com
  • 106. LOADING AND UNLOADING CURVE FOR A-NiTi www.indiandentalacademy.com
  • 107. ACTIVATION-REACTIVATION TO UNLOADING FORCE CHARACTERISTICS www.indiandentalacademy.com
  • 108. SHAPE MEMORY SUPER ELASTICITY MARTENSITIC PHASE TRANSFORMATION AUSTENITIC  MARTENSITIC  AUSTENITIC MECHANICAL OR STRESS INDUCED THERMALLY INDUCED AT ORAL TEMP www.indiandentalacademy.com
  • 109.  It is difficult to bend A-NiTi wires because they do not udergo plastic deformation easily.  But it can be shaped and properties altered if their temp is elevated  The superelastic properties of only a section of a wire can be changed by heat Rx  The properties of A-Niti have quickly made it the preferred material for ortho applications where a long range of activation with relatively constant force is needed. www.indiandentalacademy.com
  • 110. COPPER NiTi  Introduced in 1994 by Dr. Rohit Sachdeva  Quarternary alloy  Nickel  Titanium  Copper  Chromium  New generation NiTi with both superelastic and shape memory properties www.indiandentalacademy.com
  • 111.  Advantages of Cu-NiTi over traditional NiTi alloys:  More resistant to permanent deformation and exhibits better springback  Smaller loading force for the same degree of deformation  More consistent forces which are active longer within the optimal tooth moving range www.indiandentalacademy.com
  • 112.  Presence of Cu helps to :  Lower the stress required to deform martensitic phase  Decreases hysteresis therefore it does not lose its recovery load  Enhances thermal reactive properties of NiTi  Creates a consistent unloading force which closely approximates loading forces www.indiandentalacademy.com
  • 113.  Uses both stress induced and temperature dependent martensitic transformation  To exploit superelasticity to its fullest potential the working temp of the ortho appliance should be greater than the Af temp  Differential between Af temp and mouth temp determines the force generated  Af temp can be controlled by altering the composition, thermomechanical treatment and manufacturing process www.indiandentalacademy.com
  • 114.  Classified into 4 types based on the Af temp:  Type I – Af 15 deg C - not used frequently as it generates very high forces - clinical indications are few  Type II – Af 27 deg C - generates higher forces when compared to Types III and IV - in patients with average or higher pain threshold - normal periodontal health - where rapid tooth movt is required and the force system generated is constant www.indiandentalacademy.com
  • 115.  Type III – Af 35 deg C - generatesforces in mid range - patients with low to normal pain threshold - periodontium is normal to slightly compromised - when relatively low forces are desired www.indiandentalacademy.com
  • 116.  Type IV – Af 40 deg C - generate tooth moving forces only when mouth temp exceeds 40 deg C - for patients who are very sensitive to pain - compromised periodontal health - for patients who have long intervals between appointments or poor co-operation www.indiandentalacademy.com
  • 117.  ADVANTAGES: - constant and sustained unloading forces - decreased hysteresis  equal activation and deactivation forces - provides precise transformation temp - easier to engage into the slot  20% less loading force than NiTi - decrease of force is less than NiTi alloys therefore it continues to work as teeth near their intended positions www.indiandentalacademy.com
  • 118. GRADED THERMODYNAMIC NICKEL TITANIUM ARCHWIRES  Bioforce Sentalloy  GAC International  Unique property of variable transformation temperature within the same archwire  Graded force delivery within the same aligning archwire  Lighter forces of 80g anteriorly  Heavier force of 300g posteriorly www.indiandentalacademy.com
  • 119. MEDICAL AND OTHER APPLICATIONS OF NiTi Surgical Tissue spreaders Brain spatulas Laser cut tubings and sheets Coronary probes www.indiandentalacademy.com
  • 120. NiTi Products  ORMCO - NiTi - Reverse curve NiTi - Turbo - A+ Align wire - Align SE 200 - Align XF www.indiandentalacademy.com
  • 121.  3M Unitek - Nitinol (stabilised martensitic) - Nitinol SE - Nitinol Heat Activated www.indiandentalacademy.com
  • 122.  Rocky Mountain Orthodontics - Orthonol ( stabilised martensitic) - Orthonol Super Elastic Nickel-Titanium - Orthonol Reverse Vector - Thermanol (heat activated NiTi) www.indiandentalacademy.com
  • 123.  Masel Orthodontics - Elastinol - Bendible Masel Alloy - Onyx Ultra www.indiandentalacademy.com
  • 124.  GAC International - Sentalloy - Neosentalloy - Bioforce Sentalloy - Retranol - Sentalloy open and closed coil springs www.indiandentalacademy.com