Value stream mapping (VSM) is a tool that uses symbols to depict and improve the flow of inventory and information through a process. It makes waste visible and allows organizations to plan its elimination. VSM involves mapping the current state, identifying areas for improvement, and designing a future state with minimum waste. Key steps include selecting a process to map, collecting data on times and flows, critiquing the current state, and creating an action plan to implement the future state design.
This says about the basic concepts pertaining to Process Mapping and Value Stream Mapping , as an initiative towards Lean implemntation in Industrial environment.
Value stream mapping is use full in all production and manufacturing lines. It really minimize the waste in the system and helps to deliver finish product in time.
Recorded webinar: http://bit.ly/1uVqMJC
Subscribe: http://www.ksmartin.com/subscribe
Purchase the book: http://www.bit.ly/VSM
These are slides from a webinar done with APICS Heartland on the topic of Value Stream Mapping.
This webinar covers:
• How to use value stream mapping as an organizational transformation & leadership alignment tool
• How to plan for a value stream mapping activity
• The mechanics of mapping, including key metrics
for office/service/knowledge work
• How to create an actionable Value Stream Transformation Plan
This says about the basic concepts pertaining to Process Mapping and Value Stream Mapping , as an initiative towards Lean implemntation in Industrial environment.
Value stream mapping is use full in all production and manufacturing lines. It really minimize the waste in the system and helps to deliver finish product in time.
Recorded webinar: http://bit.ly/1uVqMJC
Subscribe: http://www.ksmartin.com/subscribe
Purchase the book: http://www.bit.ly/VSM
These are slides from a webinar done with APICS Heartland on the topic of Value Stream Mapping.
This webinar covers:
• How to use value stream mapping as an organizational transformation & leadership alignment tool
• How to plan for a value stream mapping activity
• The mechanics of mapping, including key metrics
for office/service/knowledge work
• How to create an actionable Value Stream Transformation Plan
Value Stream Mapping is an essential tool to help understand the current state and design the future state of a process. Learn more about why this kind of mapping is fundamental for a big picture view of an entire Value Stream and for improving transactional and manufacturing processes.
This project gives an introduction to the history and philosophy behind lean management, including just-in-time (JIT) manufacturing, push & pull scheduling, kanban system and continuous improvement process.
Submitted by: Gaurav Singh, Parmeet Singh, Pragya Sarin, Pratistha Gupta, Sanyam Khetarpal, Satya Mathur
Subject: Operations Management, Year: 2015-16
Course: Bachelors of Management Studies
College: Shaheed Sukhdev College of Business Studies, University of Delhi
All rights reserved.
What is Value Stream Mapping?
History:
What is Value?
What is a Value Stream?
Different things flow through the Stream:
Reason for Mapping & Analysis :
Objectives:
Team Members and Roles in VSM Study Project:
How to create a Value Stream Mapping?:
Value Stream Mapping Process with example
Step 1 - Gather Data and Information:
Step 2 - Create a Current State Map
VSM Study Symbols:
Collecting Data and Time Studies in VSM Study:
Examples of data required in this study:
Process Steps in VSM Study:
Analysis of the Current State Map:
Step 3 – Future State Map & Action Plans:
Creating an Ideal and Future State
Analysis of Future State Map:
Step 4 – Execute the Plan:
Step 5 – Align & Analysis of Current and Future State:
Keys Points for Successful VSM Study:
Mouhcine NAHAL
Process planning SMED and VSM: Single minute exchange of die and Value stream...Yatinkumar Patel
in this presentation, two methods are described which is a very useful tool for process planning and production scheduling.
also, there are examples of this methods are well described.
Value stream mapping- lean manufacturing toolbhanutomar
In this competitive world, manufacturing companies has to look at redefining and redesigning of their production systems to attack the competitiveness demanded by the markets. Therefore it is essential to have tools which help in redesign manufacturing process. In this scenario, developed and presented value stream mapping tool as a practical method for redesigning the production systems .The main aim of lean manufacturing is to reduce waste, time to delivery, produce the quality products with economical and efficient manner with response to customer demand. The organizations which are practicing lean manufacturing have quality & cost advantages compared to the organizations that are still using traditional production.
The VSM process is straight forward and simple. It always starts at customer demand and work back through documenting all the process and collecting data which is required for manufacturing of a product. It shows the map “Value stream” containing all the data such as work in process, cycle time, lead time, number of equipment’s, operators. Documenting relationship between the controls used to manage the manufacturing process is very important in VSM. Unlike other mapping techniques that only map product flow, VSM documents material & information flow.
“Lean” is a management philosophy based on the Toyota Production System (TPS). With Lean Manufacturing, you will be able to enhance value for your customers by improving and smoothing the process flow and eliminating waste. Simply put, with Lean, you will be able to increase productivity and create greater customer value with less resources.
By teaching this presentation, managers and employees will have a better understanding of the Lean principles and approach to eliminating waste, and will be more forthcoming to lead and participate in the Lean implementation process.
LEARNING OBJECTIVES
1. Acquire knowledge on the key concepts and principles of Lean
2. Describe the common Lean methods and tools for waste elimination and value creation
3. Describe the key roles in Lean deployment
4. Define the success factors for sustaining a Lean culture
CONTENTS
1. Introduction to Lean Manufacturing
2. Key Concepts of Lean
3. Lean Methods & Tools
4. Lean Roles
5. Sustaining a Lean Culture
To download this presentation, visit:
https://www.oeconsulting.com.sg/training-presentations
In this 1-hour webinar you’ll learn what Lean is, why Lean is good for business and how some of the basic Lean concepts like 8 Wastes and Visual Management can improve and transform your operation.
Download the slides and more at https://goleansixsigma.com/webinar-introduction-to-lean/
Start your free Yellow Belt Training at http://www.goleansixsigma.com/free-lean-six-sigma-training/
Get The 8 Wastes Poster at https://goleansixsigma.com/product/the-8-wastes-poster/
Value-stream mapping, is known as "material- and information-flow mapping", is a lean method for studying the actual state and design a future state for the series of cases that take a product or service from the beginning of the specific process until it reaches the customer.
Value Stream Mapping is an essential tool to help understand the current state and design the future state of a process. Learn more about why this kind of mapping is fundamental for a big picture view of an entire Value Stream and for improving transactional and manufacturing processes.
This project gives an introduction to the history and philosophy behind lean management, including just-in-time (JIT) manufacturing, push & pull scheduling, kanban system and continuous improvement process.
Submitted by: Gaurav Singh, Parmeet Singh, Pragya Sarin, Pratistha Gupta, Sanyam Khetarpal, Satya Mathur
Subject: Operations Management, Year: 2015-16
Course: Bachelors of Management Studies
College: Shaheed Sukhdev College of Business Studies, University of Delhi
All rights reserved.
What is Value Stream Mapping?
History:
What is Value?
What is a Value Stream?
Different things flow through the Stream:
Reason for Mapping & Analysis :
Objectives:
Team Members and Roles in VSM Study Project:
How to create a Value Stream Mapping?:
Value Stream Mapping Process with example
Step 1 - Gather Data and Information:
Step 2 - Create a Current State Map
VSM Study Symbols:
Collecting Data and Time Studies in VSM Study:
Examples of data required in this study:
Process Steps in VSM Study:
Analysis of the Current State Map:
Step 3 – Future State Map & Action Plans:
Creating an Ideal and Future State
Analysis of Future State Map:
Step 4 – Execute the Plan:
Step 5 – Align & Analysis of Current and Future State:
Keys Points for Successful VSM Study:
Mouhcine NAHAL
Process planning SMED and VSM: Single minute exchange of die and Value stream...Yatinkumar Patel
in this presentation, two methods are described which is a very useful tool for process planning and production scheduling.
also, there are examples of this methods are well described.
Value stream mapping- lean manufacturing toolbhanutomar
In this competitive world, manufacturing companies has to look at redefining and redesigning of their production systems to attack the competitiveness demanded by the markets. Therefore it is essential to have tools which help in redesign manufacturing process. In this scenario, developed and presented value stream mapping tool as a practical method for redesigning the production systems .The main aim of lean manufacturing is to reduce waste, time to delivery, produce the quality products with economical and efficient manner with response to customer demand. The organizations which are practicing lean manufacturing have quality & cost advantages compared to the organizations that are still using traditional production.
The VSM process is straight forward and simple. It always starts at customer demand and work back through documenting all the process and collecting data which is required for manufacturing of a product. It shows the map “Value stream” containing all the data such as work in process, cycle time, lead time, number of equipment’s, operators. Documenting relationship between the controls used to manage the manufacturing process is very important in VSM. Unlike other mapping techniques that only map product flow, VSM documents material & information flow.
“Lean” is a management philosophy based on the Toyota Production System (TPS). With Lean Manufacturing, you will be able to enhance value for your customers by improving and smoothing the process flow and eliminating waste. Simply put, with Lean, you will be able to increase productivity and create greater customer value with less resources.
By teaching this presentation, managers and employees will have a better understanding of the Lean principles and approach to eliminating waste, and will be more forthcoming to lead and participate in the Lean implementation process.
LEARNING OBJECTIVES
1. Acquire knowledge on the key concepts and principles of Lean
2. Describe the common Lean methods and tools for waste elimination and value creation
3. Describe the key roles in Lean deployment
4. Define the success factors for sustaining a Lean culture
CONTENTS
1. Introduction to Lean Manufacturing
2. Key Concepts of Lean
3. Lean Methods & Tools
4. Lean Roles
5. Sustaining a Lean Culture
To download this presentation, visit:
https://www.oeconsulting.com.sg/training-presentations
In this 1-hour webinar you’ll learn what Lean is, why Lean is good for business and how some of the basic Lean concepts like 8 Wastes and Visual Management can improve and transform your operation.
Download the slides and more at https://goleansixsigma.com/webinar-introduction-to-lean/
Start your free Yellow Belt Training at http://www.goleansixsigma.com/free-lean-six-sigma-training/
Get The 8 Wastes Poster at https://goleansixsigma.com/product/the-8-wastes-poster/
Value-stream mapping, is known as "material- and information-flow mapping", is a lean method for studying the actual state and design a future state for the series of cases that take a product or service from the beginning of the specific process until it reaches the customer.
After viewing this Powerpoint presentation please advise if you are interested in a free CD with the supporting reference files. Your comments would be greatly appreciated. JRH
Nilesh Arora is providing training on lean value stream mapping process. Understand the current and future state Map and how to achieving future state.
Segue um material interessante do que a Vodafone está fazendo com o Splunk.
Esse em especial foi apresentado no .conf2013, convenção mundial da Splunk e teremos o .conf2014 em Outubro desse ano - programem-se e participem, vale cada centavo!
Lembrando, o .conf2014 já está com as inscrições abertas e em preço promocional.
Mais informações, aqui: http://conf.splunk.com/?r=homepage
Using recycled concrete aggregates (RCA) for pavements is crucial to achieving sustainability. Implementing RCA for new pavement can minimize carbon footprint, conserve natural resources, reduce harmful emissions, and lower life cycle costs. Compared to natural aggregate (NA), RCA pavement has fewer comprehensive studies and sustainability assessments.
HEAP SORT ILLUSTRATED WITH HEAPIFY, BUILD HEAP FOR DYNAMIC ARRAYS.
Heap sort is a comparison-based sorting technique based on Binary Heap data structure. It is similar to the selection sort where we first find the minimum element and place the minimum element at the beginning. Repeat the same process for the remaining elements.
Low power architecture of logic gates using adiabatic techniquesnooriasukmaningtyas
The growing significance of portable systems to limit power consumption in ultra-large-scale-integration chips of very high density, has recently led to rapid and inventive progresses in low-power design. The most effective technique is adiabatic logic circuit design in energy-efficient hardware. This paper presents two adiabatic approaches for the design of low power circuits, modified positive feedback adiabatic logic (modified PFAL) and the other is direct current diode based positive feedback adiabatic logic (DC-DB PFAL). Logic gates are the preliminary components in any digital circuit design. By improving the performance of basic gates, one can improvise the whole system performance. In this paper proposed circuit design of the low power architecture of OR/NOR, AND/NAND, and XOR/XNOR gates are presented using the said approaches and their results are analyzed for powerdissipation, delay, power-delay-product and rise time and compared with the other adiabatic techniques along with the conventional complementary metal oxide semiconductor (CMOS) designs reported in the literature. It has been found that the designs with DC-DB PFAL technique outperform with the percentage improvement of 65% for NOR gate and 7% for NAND gate and 34% for XNOR gate over the modified PFAL techniques at 10 MHz respectively.
Online aptitude test management system project report.pdfKamal Acharya
The purpose of on-line aptitude test system is to take online test in an efficient manner and no time wasting for checking the paper. The main objective of on-line aptitude test system is to efficiently evaluate the candidate thoroughly through a fully automated system that not only saves lot of time but also gives fast results. For students they give papers according to their convenience and time and there is no need of using extra thing like paper, pen etc. This can be used in educational institutions as well as in corporate world. Can be used anywhere any time as it is a web based application (user Location doesn’t matter). No restriction that examiner has to be present when the candidate takes the test.
Every time when lecturers/professors need to conduct examinations they have to sit down think about the questions and then create a whole new set of questions for each and every exam. In some cases the professor may want to give an open book online exam that is the student can take the exam any time anywhere, but the student might have to answer the questions in a limited time period. The professor may want to change the sequence of questions for every student. The problem that a student has is whenever a date for the exam is declared the student has to take it and there is no way he can take it at some other time. This project will create an interface for the examiner to create and store questions in a repository. It will also create an interface for the student to take examinations at his convenience and the questions and/or exams may be timed. Thereby creating an application which can be used by examiners and examinee’s simultaneously.
Examination System is very useful for Teachers/Professors. As in the teaching profession, you are responsible for writing question papers. In the conventional method, you write the question paper on paper, keep question papers separate from answers and all this information you have to keep in a locker to avoid unauthorized access. Using the Examination System you can create a question paper and everything will be written to a single exam file in encrypted format. You can set the General and Administrator password to avoid unauthorized access to your question paper. Every time you start the examination, the program shuffles all the questions and selects them randomly from the database, which reduces the chances of memorizing the questions.
Water billing management system project report.pdfKamal Acharya
Our project entitled “Water Billing Management System” aims is to generate Water bill with all the charges and penalty. Manual system that is employed is extremely laborious and quite inadequate. It only makes the process more difficult and hard.
The aim of our project is to develop a system that is meant to partially computerize the work performed in the Water Board like generating monthly Water bill, record of consuming unit of water, store record of the customer and previous unpaid record.
We used HTML/PHP as front end and MYSQL as back end for developing our project. HTML is primarily a visual design environment. We can create a android application by designing the form and that make up the user interface. Adding android application code to the form and the objects such as buttons and text boxes on them and adding any required support code in additional modular.
MySQL is free open source database that facilitates the effective management of the databases by connecting them to the software. It is a stable ,reliable and the powerful solution with the advanced features and advantages which are as follows: Data Security.MySQL is free open source database that facilitates the effective management of the databases by connecting them to the software.
Hierarchical Digital Twin of a Naval Power SystemKerry Sado
A hierarchical digital twin of a Naval DC power system has been developed and experimentally verified. Similar to other state-of-the-art digital twins, this technology creates a digital replica of the physical system executed in real-time or faster, which can modify hardware controls. However, its advantage stems from distributing computational efforts by utilizing a hierarchical structure composed of lower-level digital twin blocks and a higher-level system digital twin. Each digital twin block is associated with a physical subsystem of the hardware and communicates with a singular system digital twin, which creates a system-level response. By extracting information from each level of the hierarchy, power system controls of the hardware were reconfigured autonomously. This hierarchical digital twin development offers several advantages over other digital twins, particularly in the field of naval power systems. The hierarchical structure allows for greater computational efficiency and scalability while the ability to autonomously reconfigure hardware controls offers increased flexibility and responsiveness. The hierarchical decomposition and models utilized were well aligned with the physical twin, as indicated by the maximum deviations between the developed digital twin hierarchy and the hardware.
CHINA’S GEO-ECONOMIC OUTREACH IN CENTRAL ASIAN COUNTRIES AND FUTURE PROSPECTjpsjournal1
The rivalry between prominent international actors for dominance over Central Asia's hydrocarbon
reserves and the ancient silk trade route, along with China's diplomatic endeavours in the area, has been
referred to as the "New Great Game." This research centres on the power struggle, considering
geopolitical, geostrategic, and geoeconomic variables. Topics including trade, political hegemony, oil
politics, and conventional and nontraditional security are all explored and explained by the researcher.
Using Mackinder's Heartland, Spykman Rimland, and Hegemonic Stability theories, examines China's role
in Central Asia. This study adheres to the empirical epistemological method and has taken care of
objectivity. This study analyze primary and secondary research documents critically to elaborate role of
china’s geo economic outreach in central Asian countries and its future prospect. China is thriving in trade,
pipeline politics, and winning states, according to this study, thanks to important instruments like the
Shanghai Cooperation Organisation and the Belt and Road Economic Initiative. According to this study,
China is seeing significant success in commerce, pipeline politics, and gaining influence on other
governments. This success may be attributed to the effective utilisation of key tools such as the Shanghai
Cooperation Organisation and the Belt and Road Economic Initiative.
2. Value Stream Mapping Definition
• Value Stream Mapping (VSM):
– Special type of flow chart that uses symbols
known as "the language of Lean" to depict
and improve the flow of inventory and
2
information.
3. Value Stream Mapping Purpose
• Provide optimum value to the customer
through a complete value creation process
with minimum waste in:
– Design (concept to customer)
3
– Build (order to delivery)
– Sustain (in-use through life cycle to service)
4. Why ?
• Many organizations pursuing “lean” conversions
have realized that improvement events alone
are not enough
• Improvement events create localized
improvements, value stream mapping & analysis
strengthens the gains by providing vision and
plans that connect all improvement activities
4
• Value stream mapping & analysis is a tool that
allows you to see waste, and plan to eliminate it
5. What Is Value?
• A capability provided to a customer
– of the highest quality,
– at the right time,
– at an appropriate price,
5
as defined by the customer.
• "Value" is what the customer is buying
6. What Is Value
Stream Analysis?
Planning tool to optimize
results of eliminating waste
current state VSM future state VSM
6
+ + Lean =
Basics
7. Value Steam Mapping Steps
Next Future State
7
Current State
Future State
Original State
8. Apply Five Simple Principles
• Specify value from the standpoint of end
customer
• Identify the value stream for each product family
• Make the product flow
VALUE
STREAM
8
• So the customer can pull
• As you manage toward perfection
Perfection
VALUE
PULL FLOW
9. What is the Value that Flows?
Specify value from the standpoint of the end
customer
Ask how your current products and processes
disappoint your customer’s value expectation:
9
• price?
• quality?
• reliable delivery?
• rapid response to changing needs?
• ???
10. What Flows?
"ITEMS" flow through a value stream
– In manufacturing, materials are the items
– In design & development, designs are the items
– In service, external customer needs are the items
– In admin., internal customer needs are the items
Analysis begins with part of a total value stream,
That part of the value stream has customers too
10
11. Value Stream Mapping Process
Symbols
Customer/Supplier Icon: represents the Supplier when in the upper
left, customer when in the upper right, the usual end point for
material
Dedicated Process flow Icon: a process, operation, machine or
department, through which material flows. It represents one
department with a continuous, internal fixed flow.
Shared Process Icon: a process, operation, department or
11
workcenter that other value stream families share.
Data Box Icon: it goes under other icons that have significant
information/data required for analyzing and observing the system.
Workcell Icon: indicates that multiple processes are integrated in a
manufacturing workcell.
12. Value Stream Mapping Material
Symbols
Inventory Icons: show inventory between two processes
Shipments Icon: represents movement of raw materials from
suppliers to the Receiving dock/s of the factory. Or, the movement of
finished goods from the Shipping dock/s of the factory to the
customers
12
Push Arrow Icon: represents the “pushing” of material from one
process to the next process.
Supermarket Icon: an inventory “supermarket” (kanban stockpoint).
Material Pull Icon: supermarkets connect to downstream processes
with this "Pull" icon that indicates physical removal.
13. Value Stream Mapping Material
Symbols (Cont.)
FIFO Lane Icon: First-In-First-Out inventory. Use this icon when
processes are connected with a FIFO system that limits input.
Safety Stock Icon: represents an inventory “hedge” (or safety stock)
against problems such as downtime, to protect the system against
sudden fluctuations in customer orders or system failures.
13
External Shipment Icon: shipments from suppliers or to customers
using external transport
14. Value Stream Mapping
Information Symbols
Production Control Icon: This box represents a central production
scheduling or control department, person or operation.
Manual Info Icon : A straight, thin arrow shows general flow of
information from memos, reports, or conversation. Frequency and
other notes may be relevant.
Electronic Info Icon : This wiggle arrow represents electronic flow
14
such as electronic data interchange (EDI), the Internet, Intranets,
LANs (local area network), WANs (wide area network). You may
indicate the frequency of information/data interchange, the type of
media used ex. fax, phone, etc. and the type of data exchanged.
Production Kanban Icon : This icon triggers production of a pre-defined
number of parts. It signals a supplying process to provide
parts to a downstream process.
Withdrawal Kanban Icon : This icon represents a card or device that
instructs a material handler to transfer parts from a supermarket to
the receiving process. The material handler (or operator) goes to the
supermarket and withdraws the necessary items.
15. Value Stream Mapping
Information Symbols (Cont.)
Signal Kanban Icon : used whenever the on-hand inventory levels in
the supermarket between two processes drops to a trigger or
minimum point. It is also referred as “one-per-batch” kanban.
Kanban Post Icon : a location where kanban signals reside for
pickup. Often used with two-card systems to exchange withdrawal
and production kanban.
Sequenced Pull Icon: represents a pull system that gives instruction
15
to subassembly processes to produce a predetermined type and
quantity of product, typically one unit, without using a supermarket.
Load Leveling Icon : a tool to batch kanbans in order to level the
production volume and mix over a period of time.
MRP/ERP Icon : scheduling using MRP/ERP or other centralized
systems.
16. Value Stream Mapping
Information Symbols (Cont.)
Go See Icon : gathering of information through visual means.
Verbal Information Icon: represents verbal or personal information
flow.
16
17. Value Stream Mapping
General Symbols
Kaizen Burst Icon: used to highlight improvement needs and plan
kaizen workshops at specific processes that are critical to achieving
the Future State Map of the value stream.
Operator Icon : represents an operator. It shows the number of
operators required to process the VSM family at a particular
workstation.
Other Icon : other useful or potentially useful information.
17
Timeline Icon : shows value added times (Cycle Times) and non-value
added (wait) times. Use this to calculate Lead Time and Total
Cycle Time.
18. TAKT TIME
Effective Working Time per Shift
Customer Requirement per Shift
Takt Time =
Synchronizes pace, evenly applying customer demand across the work day.
18
Takt Time is "Beat Time"? "Rate Time" or “Heart Beat" Lean Production uses Takt Time
as the rate or time that a completed product is finished. If you have a Takt Time of two
minutes that means every two minutes a complete product, assembly or machine is
produced off the line. (http://www.isixsigma.com/dictionary/Takt_Time-455.htm)
22. Ideal State - Non-Manufacturing
Customer Common Format
22
Eng/SCL/Tech
Software Specific Cell
23. Future State - Non-Manufacturing
Customer
Common Format
Customer
23
Engineering
CFG MGT/SCL
Cell
Tech Pubs
C/T = 45 sec.
C/O = 30 min.
3 Shifts
2%
Scrap
C/T = 45 sec.
C/O = 30 min.
3 Shifts
2%
Scrap
C/T = 45 sec.
C/O = 30 min.
3 Shifts
2%
Scrap
24. Step by Step Guide: An Example
• John Smith works for ABC Company in charge of
production. ABC company makes widgets and supply
these through several retail outlets. Recently problems
have emerged.
– a shortage in supply to the retail outlets
– Has high levels and value of inventory in the organization
currently
– a complaint letter to the company from a customer stating that as
24
a frequent consumer of the products, he’s dissatisfied at the
quality of the product and that he often returns faulty widgets to
the retail outlets
• John’s unsure how to answer to these questions but he
intends to get to the bottom of it and if possible improve
the situation.
25. Step by Step Guide: An Example
• Step 1 - Select your sponsor and set
expectations
– appoint someone who is responsible to make
decisions, arbitrate solutions, and plan the
25
project.
– The sponsor usually selects the processes
that will be mapped and will usually have a
firm grasp of what achievement is being
targeted.
26. Step by Step Guide: An Example
• Step 2 - Select your team
– You should ensure that each area or
stakeholder of the process is represented e.g.
Sales, Purchasing, Warehouse etc.
26
27. Step by Step Guide: An Example
• Step 3 -Select process to be mapped
– Value Stream Mapping is suitable for most
businesses and can be used in
Manufacturing, Logistics, Supply Chain and
27
some Service orientated Organizations.
28. Step by Step Guide: An Example
• Step 4 - Collect data and produce current
state map
– process times, inventory or materials
information, customer (or demand)
requirements.
– the future state maps will be developed using
information captured here so it’s imperative
you have a correct understanding of the
business.
28
29. Step by Step Guide: An Example
• Step 5 - Critique Current state
– challenge the current thinking, encourage
your team to make suggestions, look for
areas of waste.
29
30. Step by Step Guide: An Example
• Step 6 - Map Future State
– compile a future state map based on the
current state map and the critiques
30
31. Step by Step Guide: An Example
• Step 7 - Create Action Plan and deploy
– taking the Future State map consider an
action plan that could be implemented to
change the current process to the future state.
31
32. Step by Step Guide: An Example
• Step 8 - Measure benefits
– check to ensure that the benefits expected
have been obtained – review each change
made and analyze benefits
32
33. Some Mapping Tips (1)
• Always collect current-state information
while walking the actual pathways of
material and information flows yourself
• Begin with a quick walk along the entire
33
door-to-door value stream
• Begin at the shipping end and work
upstream
From Rother and Shook (2009)
34. Some Mapping Tips (2)
• Bring your stopwatch and do not rely on
standard times or information that you do
not personally obtain
• Map the whole value stream yourself
34
• Always draw by hand in pencil
From Rother and Shook (2009)
35. References
• New Lean Toolbox : Towards Fast Flexible Flow
(2004), Bicheno, John, Picsie Books.
• Learning to See (2009), Rother, Mike and Shook,
John, Lean Enterprise Institute.
• http://www.valuebasedmanagement.net/method
35
s_value_stream_mapping.html.
• http://www.bizbodz.com/Business-
Improvement/Lean/Value-Stream-Mapping-How-to-
Guide-Part-1.asp.
• http://www.strategosinc.com/value-stream-mapping-
3.htm.
• http://www.engineering.uiowa.edu/~cam/Docum
ents/ValueStreamMapping.ppt.