The document provides release notes for new features in ValSpeQ version 4.06. Key updates include rationalizing the positioner interface, adding 500 V series regulators, expanding the 33000 series triple offset valve scope, revamping 84000 reports, phasing out 37/38 products, adding ISO packing options, and making SAP fixes and enhancements. It describes the changes made for each update in more detail, including new interfaces, product specifications, available sizes and pressures, actuation options, and ValSpeQ coverage. The document also outlines definitions for qualified and certified ISO packing, as well as a new option to split factory documentation by tag.
Setpoint Integrated Solutions is an industry leader in applying Control Valve solutions across industry segments.
Brannon Gant - Regional Sales Manager
Air Cooled Heat Exchanger Design
0 INTRODUCTION/PURPOSE
1 SCOPE
2 FIELD OF APPLICATION
3 DEFINITIONS
4 SUITABILITY FOR AIR COOLING
4.1 Options Available For Cooling
4.2 Choice of Cooling System
5 SPECIFICATION OF AN AIR COOLED HEAT
EXCHANGER
5.1 Description and Terminology
5.2 General
5.3 Thermal Duty and Design Margins
5.4 Process Pressure Drop
5.5 Design Ambient Conditions
5.6 Process Physical Properties
5.7 Mechanical Design Constraints
5.8 Arrangement
5.9 Air Side Fouling
5.10 Economic Factors in Design
6 CONTROL
7 PRESSURE RELIEF
8 ASSESSMENT OF OFFERS
8.1 General
8.2 Manual Checking Of Designs
8.3 Computer Assessment
8.4 Bid Comparison
9 FOULING AND CORROSION
9.1 Fouling
9.2 Corrosion
10 OPERATION AND MAINTENANCE
10.1 Performance Testing
10.2 Air-Side Cleaning
10.3 Mechanical Maintenance
10.4 Tube side Access
11 REFERENCES
Piping Training course-How to be an Expert in Pipe & Fittings for Oil & Gas c...Varun Patel
Course Description
Piping a must know skill to work in Oil & Gas and similar Process Industries.
Oil and Gas industry is become a very competitive in the current time. Getting right mentor and right exposer within industry is difficult. With limited training budget spent by company on employee training, it is difficult to acquire the knowledge to success.
Knowing cross-functional skill give you an edge over others in your career success.
This course design based on years of field experience to ensure student will comprehend technical details easily and enjoy overall journey.
Learn in detail every aspect of Pipe & Pipe Fittings used in process industry
•Different types of Pipe, Pipe fittings (Elbow, Tee, reducers, Caps etc.), Flanges, Gaskets, Branch Connection, Bolting materials
•Materials (Metal-Carbon Steel, Stainless Steel, Alloy Steel etc. Non-Metal- PVC/VCM, HDPE, GRE-GRP etc.)
•Manufacturing methods
•Heat treatment requirements
•Inspection and Testing requirements (Non Destructive Testing, Mechanical & Chemical testing)
•Dimensions & Markings requirements
•Code & Standard used in piping
Content and Overview
With 2 hours of content including 30 lectures & 8 Quizzes, this course cover every aspect of Pipe, Pipe fittings, flanges, gaskets, branch connections and bolting material used in Process Piping.
This Course is divided in three parts.
1st part of the course covers fundamental of process industries. In this Part, you will learn about fundamental process piping. You will also learn about Code, Standard & Specification used in process industries.
2nd part cover various types of material used in process industries. In this part, you will learn about Metallic and Non-Metallic material used to manufacture pipe and other piping components.
3rd parts covers in detail about pipe and piping components used in Process piping. In this part we will learn about Industry terminology of Piping components, types of industrial material grade used in manufacturing and entire manufacturing process of these components. You will learn about different manufacturing methods, Heat treatment requirements, Destructive and Non-destructive testing, Visual & Dimensional inspection and Product marking requirements.
Upon completion, you will be able to use this knowledge direct on your Job and you can easily answer any interview question on pipe & fittings.
Setpoint Integrated Solutions is an industry leader in applying Control Valve solutions across industry segments.
Brannon Gant - Regional Sales Manager
Air Cooled Heat Exchanger Design
0 INTRODUCTION/PURPOSE
1 SCOPE
2 FIELD OF APPLICATION
3 DEFINITIONS
4 SUITABILITY FOR AIR COOLING
4.1 Options Available For Cooling
4.2 Choice of Cooling System
5 SPECIFICATION OF AN AIR COOLED HEAT
EXCHANGER
5.1 Description and Terminology
5.2 General
5.3 Thermal Duty and Design Margins
5.4 Process Pressure Drop
5.5 Design Ambient Conditions
5.6 Process Physical Properties
5.7 Mechanical Design Constraints
5.8 Arrangement
5.9 Air Side Fouling
5.10 Economic Factors in Design
6 CONTROL
7 PRESSURE RELIEF
8 ASSESSMENT OF OFFERS
8.1 General
8.2 Manual Checking Of Designs
8.3 Computer Assessment
8.4 Bid Comparison
9 FOULING AND CORROSION
9.1 Fouling
9.2 Corrosion
10 OPERATION AND MAINTENANCE
10.1 Performance Testing
10.2 Air-Side Cleaning
10.3 Mechanical Maintenance
10.4 Tube side Access
11 REFERENCES
Piping Training course-How to be an Expert in Pipe & Fittings for Oil & Gas c...Varun Patel
Course Description
Piping a must know skill to work in Oil & Gas and similar Process Industries.
Oil and Gas industry is become a very competitive in the current time. Getting right mentor and right exposer within industry is difficult. With limited training budget spent by company on employee training, it is difficult to acquire the knowledge to success.
Knowing cross-functional skill give you an edge over others in your career success.
This course design based on years of field experience to ensure student will comprehend technical details easily and enjoy overall journey.
Learn in detail every aspect of Pipe & Pipe Fittings used in process industry
•Different types of Pipe, Pipe fittings (Elbow, Tee, reducers, Caps etc.), Flanges, Gaskets, Branch Connection, Bolting materials
•Materials (Metal-Carbon Steel, Stainless Steel, Alloy Steel etc. Non-Metal- PVC/VCM, HDPE, GRE-GRP etc.)
•Manufacturing methods
•Heat treatment requirements
•Inspection and Testing requirements (Non Destructive Testing, Mechanical & Chemical testing)
•Dimensions & Markings requirements
•Code & Standard used in piping
Content and Overview
With 2 hours of content including 30 lectures & 8 Quizzes, this course cover every aspect of Pipe, Pipe fittings, flanges, gaskets, branch connections and bolting material used in Process Piping.
This Course is divided in three parts.
1st part of the course covers fundamental of process industries. In this Part, you will learn about fundamental process piping. You will also learn about Code, Standard & Specification used in process industries.
2nd part cover various types of material used in process industries. In this part, you will learn about Metallic and Non-Metallic material used to manufacture pipe and other piping components.
3rd parts covers in detail about pipe and piping components used in Process piping. In this part we will learn about Industry terminology of Piping components, types of industrial material grade used in manufacturing and entire manufacturing process of these components. You will learn about different manufacturing methods, Heat treatment requirements, Destructive and Non-destructive testing, Visual & Dimensional inspection and Product marking requirements.
Upon completion, you will be able to use this knowledge direct on your Job and you can easily answer any interview question on pipe & fittings.
Piping components, materials, codes and standards part 1- pipeAlireza Niakani
The course is focused on four areas: piping components, pipe materials and manufacture, sizes, codes and standards. Applicable piping codes for oil and gas facilities (ISO, B31.3, B31.4, B31.8, etc.), pipe sizing calculations, pipe installation, and materials selection are an integral part of the course. The emphasis is on proper material selection and specification of piping systems.
This is in continuation to my previous post (walk through-piping).
Generally, when we talk about Pipe stress analysis basics, we tend to quickly jump to Failure theories, B31.3, Caesar II, Static & Dynamic, offshore /onshore, jacketed piping etc.
Walk through Pipe stress is to ease into piping stress world with its polite introduction to curious techies, without having hold on Forces/moments/displacement equations.
Pipe Stress Analysis Basics will be taken next.
regards
Ashish
Here's a presentation on piping engineering in PDF format, now available for all. This presentation covers the basics points of piping for our EPC industry. This presentation covers various aspects of piping engineering
Titan Flow Control, Inc. is proud to manufacture high quality check valves, y-strainers, basket strainers, duplex strainers, butterfly valves, pump protection products, fabricated products, and other pipeline accessories for commercial and industrial applications.
Fundamental of Pipe / Pipeline used in Process Piping.Varun Patel
Learn about every aspect of pipe that used in process piping in Oil & Gas Industries. This small pipe handbook cum guide includes Fundamental of pipe, types of pipe, manufacturing, dimension, testing, hydro testing, inspection, and marking.
Steam thermocompressors utilize a flow of high pressure steam to boost the pressure of a stream of low pressure steam. The purpose can be to either recycle the low pressure steam with the added heat, or to create a usable steam supply from a low pressure steam source.
Flame control products for industrial fluid operationsCTi Controltech
Groth Corporation's Pressure/Vacuum Relief Valves, Pressure Relief Valves, Vacuum Relief Valves, Pilot Operated Valves, Flame and Detonation Arresters, Emergency Relief Valves, Waste Gas Burners, Pressure Regulators and more have been protecting refineries, chemical processing plants and facilities with atmospheric, fixed-roof storage tanks for more than 50 years.
Jordan Valve Mark 75 Flangeless Wafer Style Control ValvesSwanson Flo
The Mark 75 Series is the next generation of control valves by Jordan Valve with all the benefits of the sliding gate seat design, coupled with the lightweight, compact wafer style body, the Mark 75 provides unparalleled performance and value.
Piping components, materials, codes and standards part 1- pipeAlireza Niakani
The course is focused on four areas: piping components, pipe materials and manufacture, sizes, codes and standards. Applicable piping codes for oil and gas facilities (ISO, B31.3, B31.4, B31.8, etc.), pipe sizing calculations, pipe installation, and materials selection are an integral part of the course. The emphasis is on proper material selection and specification of piping systems.
This is in continuation to my previous post (walk through-piping).
Generally, when we talk about Pipe stress analysis basics, we tend to quickly jump to Failure theories, B31.3, Caesar II, Static & Dynamic, offshore /onshore, jacketed piping etc.
Walk through Pipe stress is to ease into piping stress world with its polite introduction to curious techies, without having hold on Forces/moments/displacement equations.
Pipe Stress Analysis Basics will be taken next.
regards
Ashish
Here's a presentation on piping engineering in PDF format, now available for all. This presentation covers the basics points of piping for our EPC industry. This presentation covers various aspects of piping engineering
Titan Flow Control, Inc. is proud to manufacture high quality check valves, y-strainers, basket strainers, duplex strainers, butterfly valves, pump protection products, fabricated products, and other pipeline accessories for commercial and industrial applications.
Fundamental of Pipe / Pipeline used in Process Piping.Varun Patel
Learn about every aspect of pipe that used in process piping in Oil & Gas Industries. This small pipe handbook cum guide includes Fundamental of pipe, types of pipe, manufacturing, dimension, testing, hydro testing, inspection, and marking.
Steam thermocompressors utilize a flow of high pressure steam to boost the pressure of a stream of low pressure steam. The purpose can be to either recycle the low pressure steam with the added heat, or to create a usable steam supply from a low pressure steam source.
Flame control products for industrial fluid operationsCTi Controltech
Groth Corporation's Pressure/Vacuum Relief Valves, Pressure Relief Valves, Vacuum Relief Valves, Pilot Operated Valves, Flame and Detonation Arresters, Emergency Relief Valves, Waste Gas Burners, Pressure Regulators and more have been protecting refineries, chemical processing plants and facilities with atmospheric, fixed-roof storage tanks for more than 50 years.
Jordan Valve Mark 75 Flangeless Wafer Style Control ValvesSwanson Flo
The Mark 75 Series is the next generation of control valves by Jordan Valve with all the benefits of the sliding gate seat design, coupled with the lightweight, compact wafer style body, the Mark 75 provides unparalleled performance and value.
china wedge gatevalve in API600 and API6D ANSI standard,with quality certified sangong valve. http://www.sangongvalve.com/gate-valve/27-flexible-wedge-gate-valve.html
Used for oil gas steam energery power plant.
The ISV product line includes valve sizes ranging form 1/4" to 56" in pressure classes through 2500 and up to 10,000 psig working pressures with a large selection of body materials and trims.
Pipeline, Oil & Gas Service Ball Valves
API 6D and API 608, API 607 Firesafe with NACE compliance
2 & 3 piece trunion mounted ball valves
2 & 3 piece floating ball valves
Industrial Floating Ball Valves
API 608 / ASME B16.34, API 607 Firesafe with NACE compliance
2 & 3 piece flanged, SW, BW and NPT
Uni-body NPT
2 & 3 piece NPT industrial valves
THINKTANK®️ is the leading manufacturer of control valves in China, we focus on the production and development of pneumatic or electric globe type control valves, self-operated pressure regulator and double-seat control valves
JGB Enterprises complete line of Industrial Cleaning Hoses including Rubber, PVC & Plastic suction, Sewer cleaning, Vacuum, Water washdown & Discharge Hoses, has never made waste transfer so easy to meet the needs of every individual waste management customer. JGB Enterprises supplies a multitude of accessories including aluminum, polypropylene, & stainless camlock quick couplers, hose clamps & tools, strainers & sight glasses, valves, and more!
Base-ported high pressure filter. Can be installed in vertical or horizontal position. Meets HF4 automotive standard. Element changeout from top minimizes oil spillage. Offered in pipe, SAE straight thread, flanged and ISO 228 porting. No-Element indicator option available. Available with non-bypass option with high collapse element. Integral inlet and outlet female test points option available. Offered in conventional subplate porting. Double and triple stacking of QHK-size elements can be replaced by single 18” or 27”-size elements.
Jordan MK75PTP Sliding Gate Control ValveSwanson Flo
The Jordan Mark 75PTP is a Mark 75 wafer style control valve with an 80mm (1" - 2") Stainless Steel Piston Actuator. The Gemu cPOS Smart Positioner is standard and required for control applications. For on/off service, the valve may supplied without a positioner. JVCV Should be used for sizing selection.
Measuring level of liquid in a tank or vessel can be accomplished in a number of ways, all of which require some arrangement of instrumentation to either infer the liquid level from the measurement of a related physical property, or directly deliver the liquid level visually using a scaled gauge arrangement. One indirect method of level measurement is the bubbler method, so named because it employs a purging gas that continually vents from the bottom of a tube extending into a tank of liquid. Through a simple apparatus, the level of a liquid can be inferred by the amount a back pressure exerted upon the gas flowing through the tube.
These instruments are what will be required to build a level measurement apparatus that uses the bubbler method.
Similar to ValSpeQ 4.06_Training_ver.3.1.pptx (20)
Democratizing Fuzzing at Scale by Abhishek Aryaabh.arya
Presented at NUS: Fuzzing and Software Security Summer School 2024
This keynote talks about the democratization of fuzzing at scale, highlighting the collaboration between open source communities, academia, and industry to advance the field of fuzzing. It delves into the history of fuzzing, the development of scalable fuzzing platforms, and the empowerment of community-driven research. The talk will further discuss recent advancements leveraging AI/ML and offer insights into the future evolution of the fuzzing landscape.
Event Management System Vb Net Project Report.pdfKamal Acharya
In present era, the scopes of information technology growing with a very fast .We do not see any are untouched from this industry. The scope of information technology has become wider includes: Business and industry. Household Business, Communication, Education, Entertainment, Science, Medicine, Engineering, Distance Learning, Weather Forecasting. Carrier Searching and so on.
My project named “Event Management System” is software that store and maintained all events coordinated in college. It also helpful to print related reports. My project will help to record the events coordinated by faculties with their Name, Event subject, date & details in an efficient & effective ways.
In my system we have to make a system by which a user can record all events coordinated by a particular faculty. In our proposed system some more featured are added which differs it from the existing system such as security.
Cosmetic shop management system project report.pdfKamal Acharya
Buying new cosmetic products is difficult. It can even be scary for those who have sensitive skin and are prone to skin trouble. The information needed to alleviate this problem is on the back of each product, but it's thought to interpret those ingredient lists unless you have a background in chemistry.
Instead of buying and hoping for the best, we can use data science to help us predict which products may be good fits for us. It includes various function programs to do the above mentioned tasks.
Data file handling has been effectively used in the program.
The automated cosmetic shop management system should deal with the automation of general workflow and administration process of the shop. The main processes of the system focus on customer's request where the system is able to search the most appropriate products and deliver it to the customers. It should help the employees to quickly identify the list of cosmetic product that have reached the minimum quantity and also keep a track of expired date for each cosmetic product. It should help the employees to find the rack number in which the product is placed.It is also Faster and more efficient way.
Student information management system project report ii.pdfKamal Acharya
Our project explains about the student management. This project mainly explains the various actions related to student details. This project shows some ease in adding, editing and deleting the student details. It also provides a less time consuming process for viewing, adding, editing and deleting the marks of the students.
TECHNICAL TRAINING MANUAL GENERAL FAMILIARIZATION COURSEDuvanRamosGarzon1
AIRCRAFT GENERAL
The Single Aisle is the most advanced family aircraft in service today, with fly-by-wire flight controls.
The A318, A319, A320 and A321 are twin-engine subsonic medium range aircraft.
The family offers a choice of engines
Explore the innovative world of trenchless pipe repair with our comprehensive guide, "The Benefits and Techniques of Trenchless Pipe Repair." This document delves into the modern methods of repairing underground pipes without the need for extensive excavation, highlighting the numerous advantages and the latest techniques used in the industry.
Learn about the cost savings, reduced environmental impact, and minimal disruption associated with trenchless technology. Discover detailed explanations of popular techniques such as pipe bursting, cured-in-place pipe (CIPP) lining, and directional drilling. Understand how these methods can be applied to various types of infrastructure, from residential plumbing to large-scale municipal systems.
Ideal for homeowners, contractors, engineers, and anyone interested in modern plumbing solutions, this guide provides valuable insights into why trenchless pipe repair is becoming the preferred choice for pipe rehabilitation. Stay informed about the latest advancements and best practices in the field.
Saudi Arabia stands as a titan in the global energy landscape, renowned for its abundant oil and gas resources. It's the largest exporter of petroleum and holds some of the world's most significant reserves. Let's delve into the top 10 oil and gas projects shaping Saudi Arabia's energy future in 2024.
Quality defects in TMT Bars, Possible causes and Potential Solutions.PrashantGoswami42
Maintaining high-quality standards in the production of TMT bars is crucial for ensuring structural integrity in construction. Addressing common defects through careful monitoring, standardized processes, and advanced technology can significantly improve the quality of TMT bars. Continuous training and adherence to quality control measures will also play a pivotal role in minimizing these defects.
Welcome to WIPAC Monthly the magazine brought to you by the LinkedIn Group Water Industry Process Automation & Control.
In this month's edition, along with this month's industry news to celebrate the 13 years since the group was created we have articles including
A case study of the used of Advanced Process Control at the Wastewater Treatment works at Lleida in Spain
A look back on an article on smart wastewater networks in order to see how the industry has measured up in the interim around the adoption of Digital Transformation in the Water Industry.
NO1 Uk best vashikaran specialist in delhi vashikaran baba near me online vas...Amil Baba Dawood bangali
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#vashikaranspecialist #astrologer #palmistry #amliyaat #taweez #manpasandshadi #horoscope #spiritual #lovelife #lovespell #marriagespell#aamilbabainpakistan #amilbabainkarachi #powerfullblackmagicspell #kalajadumantarspecialist #realamilbaba #AmilbabainPakistan #astrologerincanada #astrologerindubai #lovespellsmaster #kalajaduspecialist #lovespellsthatwork #aamilbabainlahore#blackmagicformarriage #aamilbaba #kalajadu #kalailam #taweez #wazifaexpert #jadumantar #vashikaranspecialist #astrologer #palmistry #amliyaat #taweez #manpasandshadi #horoscope #spiritual #lovelife #lovespell #marriagespell#aamilbabainpakistan #amilbabainkarachi #powerfullblackmagicspell #kalajadumantarspecialist #realamilbaba #AmilbabainPakistan #astrologerincanada #astrologerindubai #lovespellsmaster #kalajaduspecialist #lovespellsthatwork #aamilbabainlahore #blackmagicforlove #blackmagicformarriage #aamilbaba #kalajadu #kalailam #taweez #wazifaexpert #jadumantar #vashikaranspecialist #astrologer #palmistry #amliyaat #taweez #manpasandshadi #horoscope #spiritual #lovelife #lovespell #marriagespell#aamilbabainpakistan #amilbabainkarachi #powerfullblackmagicspell #kalajadumantarspecialist #realamilbaba #AmilbabainPakistan #astrologerincanada #astrologerindubai #lovespellsmaster #kalajaduspecialist #lovespellsthatwork #aamilbabainlahore #Amilbabainuk #amilbabainspain #amilbabaindubai #Amilbabainnorway #amilbabainkrachi #amilbabainlahore #amilbabaingujranwalan #amilbabainislamabad
Courier management system project report.pdfKamal Acharya
It is now-a-days very important for the people to send or receive articles like imported furniture, electronic items, gifts, business goods and the like. People depend vastly on different transport systems which mostly use the manual way of receiving and delivering the articles. There is no way to track the articles till they are received and there is no way to let the customer know what happened in transit, once he booked some articles. In such a situation, we need a system which completely computerizes the cargo activities including time to time tracking of the articles sent. This need is fulfilled by Courier Management System software which is online software for the cargo management people that enables them to receive the goods from a source and send them to a required destination and track their status from time to time.
2. ValSpeQ 4.06 Project list
• Positioner Rationalization
• 500 V Series Addition
• 33000 Series Expansion
• 84000 Report Revamping
• 37/38 phase Out
• ISO Packing
• SAP Fixes and enhancements
7. Single Seat Regulators:
• 535V Reducing Service
• 536V Back Pressure Service
• Standard 28000 Series Body
• Nominal sizes and body ratings 15[½”], 20[¾”] and 25[1”]
• Typical Application : Self-Regulating Valve with microflow Cvs
• 10 Plug/seat ring combinations identical to the standard 28000 (Varipak)
Masoneilan 500V Regulators
8. New Actuators for 536V
Masoneilan 500V Regulators
Sizing and actuator Sizing are following same rules of 500 series product.
9. 536V Sectional , same body of 28000 but actuator with spring on top to meet fail type
Masoneilan 500V Regulators
10. Masoneilan 500V Regulators
ValSpeQ coverage
• All Configurations
• All Calculations / Applications rules
• All Actuators
• Actuator Sizing
• Price
• Drawings
• Lead Time will be available in ValSpeQ version 4.07
Technical Documentation
12. 33000 Series Triple Offset – Phase II
Body Configurations Available
Wafer or Lugged
Per API 609
Double Flange
(Short Pattern)
Per ASME
B16.10
Double Flange
(Long Pattern)
Per ASME
B16.10
Product Manager - John De Veau
13. 33000 Series Exploded View
DISC HOLDER
MAIN DISC
SEAT RING GASKET
SEAT RING RETAINER
SEAT RING
MOUNTING BRACKET
14. Phase II - 33000 Series Available Sizes and
Capacities
Preferred flow direction (shaft
upstream) Rated Cv
150 class
Rated Cv
300 class
Valve Size
Inches mm
3 80 98 98
4 100 212 212
6 150 610 548
8 200 1461 1315
10 250 2488 2239
12 300 4102 3691
14 350 5218 4697
16 400 6753 6078
18 450 8767 7891
20 500 10875 9787
24 600 15780 14202
30 750 27550 20000
36 900 39700 28800
Note: ASME 600 class rating and sizes up to 48” available upon request.
15. 33000 Series - Actuations Available
Manual Operator : Added in Scope
Spring & Diaphragm Actuator
Model 31/32 (4” - 8”) and Model 33 (3”-4”)
Electric Actuator (Buy-out)
Scotch and yoke actuator Expanded Scope
Required from
CES:
• Torque
calculations
• Shaft limits
• Bare stem
details
16. 33000 Previous vs Current Scope
This scope will be expanded release by release.
• Actuators
• Body
Materials
• Options
• Size Range
& Pressure
Class
Class 150 – 3” to 36”
Class 300 – 3” to 36”
CL 600 / Larger Size
available on request
•Lugged (drilled
Through)
•Lugged (Threaded)
•Double Flanged (Short
Pattern)
•Wafer
•31/32 -Spring
Diaphragm
•33 - Spring Diaphragm
•CP/S & GP – Scotch-
Yoke Piston Cylinder
(single acting)
•A / AB / IW Manual
Operator
Carbon steel WCC
Stainless steel CF8M
Low Temperature
Carbon Steel LCC
A 217 gr WC9
Duplex 4A
Duplex 6A
17. 33000 in ValSpeQ
• All Configurations up to 36”
• All Calculations / Applications rules
• Scotch Yoke, Spring-Diaphragm, Manual Operator
• Actuator Sizing (Include Manual Operator Check)
• Price
• Lead Time
• Drawings now available for 31/32/33 Actuators
Note: 39004 has been removed
19. Control Valve Stem Packing
Valve Design Considerations
Emissions requirements
EPA packing options
ISO packing options
Other packing options
Product Leader – Chris Bittner
20. Control Valve Emissions Requirements
Environmental Regulations
• EPA Requirements
• Regional European Standards
Control Valve Qualification
• FCI Standards
• ISO Standards
• TA-LUFT Certification
Plant Operational Concerns
• Regulatory Compliance
• Process Yield & Efficiency
• Maintenance & Repair Costs
GE Confidential
21. Packing qualification standards
API standards targeted toward on-off service … but may be
requested for control valves … no current GE certification exists!
GE Confidential
22. ISO Packing
Internal reference documents:
• CES-2112 : aapplying ISO 15848 Packing Certifications and Table Extension
• CES-1093 : Fugitive emission selection tool
Extension Table Used by Valspeq or Applications Engineer
Number Product Line
Product
Line size
Product Line
rating
Packing Name (ValSpeQ)
External
Packing
Name
Internal Packing
Designation
ISO Tightness ISO Endurance Packing Description Certification
L13b ISO Teflon
L13b ISO Teflon
L13b ISO Teflon
L13b ISO Teflon
L13b ISO Teflon
L13b ISO Teflon
L13b ISO Teflon
L13b ISO Teflon
L13b ISO Teflon
L14 ISO Graphite
L14 ISO Graphite
L14 ISO Graphite
L14 ISO Graphite
L14 ISO Graphite
L14 ISO Graphite
L14 ISO Graphite
L14 ISO Graphite
L14 ISO Graphite
L13b ISO Teflon
L13b ISO Teflon
ISO Teflon
ISO Teflon
ISO Teflon
ISO Teflon
ISO Teflon
ISO Teflon
ISO Teflon
ISO Teflon
ISO Teflon
13
16 ISO Graphite L14 Class B CC1
L13b
L13b
Class B
Class B
L13b
L13b
Class B
Class B
14 ISO Graphite L14 Class B CC1
C0707D1
C0707D1
C0707D1
C0707D1
7
ISO Graphite
C0707G1
C0707G1
L13b
L13b
L13b
Class B
Class B
Class B
CC1
CC1
L14 Class B CC1
L14: graphite James
Walker SUPAGRAF
CONTROL type
C0707G1
L13B: PTFE/Carbon
LATTYflon 3260LM +
graphite top and bottom
L13B: PTFE/Carbon
LATTYflon 3260LM +
graphite top and bottom
L13B: PTFE/Carbon
LATTYflon 3260LM +
graphite top and bottom
L13B: PTFE/Carbon
LATTYflon 3260LM +
graphite top and bottom
L13B: PTFE/Carbon
LATTYflon 3260LM +
graphite top and bottom
L13B: PTFE/Carbon
LATTYflon 3260LM +
graphite top and bottom
L13B: PTFE/Carbon
LATTYflon 3260LM +
graphite top and bottom
L13B: PTFE/Carbon
LATTYflon 3260LM +
graphite top and bottom
L13B: PTFE/Carbon
LATTYflon 3260LM +
graphite top and bottom
L14: graphite James
Walker SUPAGRAF
CONTROL type
L14: graphite James
Walker SUPAGRAF
CONTROL type
9
5
8
6
3 CC1
CC1
CC1
CC1
CC1
C0707D1
C0707D1
C0707D1
Class B
L13b
L13b
Class B
2
1 CC1
CC1
C0707D1
C0707D1
4
10 ISO Graphite L14 Class B CC1
L14: graphite James
Walker SUPAGRAF
CONTROL type
C0707G1
12 ISO Graphite L14 Class B CC1
15 ISO Graphite L14
11 ISO Graphite L14 Class B CC1
L14: graphite James
Walker SUPAGRAF
CONTROL type
C0707G1
Class B CC1
L14: graphite James
Walker SUPAGRAF
CONTROL type
C0707G1
L14: graphite James
Walker SUPAGRAF
CONTROL type
C0707G1
17 ISO Graphite L14 Class B CC1
L14: graphite James
Walker SUPAGRAF
CONTROL type
C0707G1
1”-6”
<= 1500
<= 600
18 ISO Graphite L14 Class B CC1
L14: graphite James
Walker SUPAGRAF
CONTROL type
C0707G1
CC1
L13B: PTFE/Carbon
LATTYflon 3260LM +
graphite top and bottom
C0707B1
¾”-12”
¾”-8”
19 ISO Teflon L13b Class A CC1
L13B: PTFE/Carbon
LATTYflon 3260LM +
graphite top and bottom
C0707B1
¾”-12”
20 ISO Teflon L13b Class A
<= 600
21000
10000
11000
41000
78100
78400
18400
79000
80000
41000
10000
11000
21000
78100
78400
18400
79000
80000
21000
10000
¾”-8”
¾”-12”
¾”-12”
2”-16”
¾”-6”
1”-2”
1”-2”
1”-6”
¾”-12”
2"-18"
¾”-12”
¾”-12”
¾”-8”
¾”-6”
1”-2”
1”-2”
<= 1500
<= 1500
<= 1500
<= 1500
<= 1500
<= 1500
<= 1500
<= 1500
<= 1500
<= 1500
<= 1500
<= 1500
<= 1500
<= 1500
<= 1500
<= 1500
<= 1500
23. ISO Packing
New Packings in ValSpeQ
Linear Valves*
• L13b ISO Teflon
• L13e ISO Teflon
• L14 ISO Graphite
• L16 ISO Teflon
• L8b (LE) FCI 91-1 (former LE packing set)
• L9 fire safe packing set (former Fire Safe)
Rotary Valves*
• R4C ISO Teflon
• R4D ISO Teflon
• R6C ISO Graphite
Sales & Application Guide will be distributed along with ValSpeQ
* Some packing may not be available for all Products
24. Linear Valves
Qualification
Standard
Packing
Designation
Valve
Group Endurance Leakage Class Max. ASME Class
Max. Fluid
Temperature
°C (°F)
FCI 91-1 L8 (LE™) A
A1 (100k cycles)
<100 ppm
Methane 600 343 (650)
Class A 1500 40 (104)
Class A 600 200 (392)
Class B 1500 220 (428)
CC1 (25k cycles) Class A
CC3 (100k cycles) Class B
L13e G CC2 (60k cycles) Class B 2500 343 (650)
Class A 600
Class B 1500
CC1 (25k cycles) Class A 2500
CC2 (60k cycles) Class B 1500
L16 B CC3 (100k cycles) Class A 2500 315 (600)
L16 G CC3 (100k cycles) Class A 900 454 (850)
All packing sets listed are with live loading
Rotary Valves
Qualification
Standard
Packing
Designation
Valve
Group Endurance Leakage Class Max. ASME Class
Max. Fluid
Temperature
°C (°F)
R4C CC2 (60k cycles) Class B 400 (750)
R4D CC3 (100k cycles) Class A 250 (482)
R6C CC1 (25k cycles) Class B 385 (725)
Valve Group Definitions
A
B
C
G
31k, 34k, 35k, 37k, 39k
77k
CC1 (25k cycles)
260 (500)
C 600
A
A
B
CC1 (25k cycles)
A
425 (797)
510 (950)
2500
L13b
10k, 18/78k (2IN and below)21k, 41k, 48k, 71k, 72k, 74k, 79k, 80k, 84k
18k/78k (3IN and above), 49k
ISO-15848
ISO-15848
L13e
L16
L14
Packing Summary (ref. GEA32991)
GE Confidential
25. Part 1
Part 2
Industrial Valves
Measurement,
test,
qualification
procedures for
fugitive
emissions
Part 1: Type Testing
ISO 15848:2015
Part 2: Production Testing
International Organization for Standardization (ISO)
GE Confidential
26. Test Article – Prototype Test
Packing Set … R4D
Test Specification
Certification Details:
AH – Class A, Helium Test
CC3 – 100,000 cycles
SSA2 – 2 Stem adjustments
T(RT/+250C) valid RT to +250C
Stem Diameter Extension
Prototype Test Certificate
GE Confidential
27. ISO Packing Configuration
Two new selections: Packing Class and Endurance
Packing Selection
Product Line
Availability
Certification
Product Line Size /
Rating
Fluid Temperature vs
Bonnet Type
ValSpeQ filters ISO packing as per process
conditions / type :
28. Qualified vs. Certified Packing
ValSpeQ selection refers to Qualified ISO packing.
ISO Certification requires packing qualified and certified by production test.
Glossary Packing Qualified Packing Certified
Explanation
A packing that guarantees performance in terms
of leakage as per qualification and endurance.
A qualified packing that pass factory
test.
Test Performed on a prototype.
Performed on production, in factory
on actual valve.
Test type
CC1 = 20000 Cycles, 2 thermal cyclings at Rating
Pressure using Helium Leakage measurement.
CC1, CC2, CC3 = 5 Cycles, at
ambient temp and 6 bars using
Helium Leakage measurement.
CC2 = 60000 Cycles, 3 thermal cyclings at Rating
Pressure using Helium Leakage measurement.
CC3 = 100000 Cycles, 4 thermal cyclings at
Rating Pressure using Helium Leakage
measurement.
Configuration Defined in ValSpeQ valve by valve To be added in ITP
Pricing Defined in ValSpeQ
Consult Factory for price (quantity /
lot / size / type / dependency)
29. Production Test definition
The Factory test to Certify Packing need to be included in to
Fugitive Emission Production test
This requirement is in the ITP / Optional Test
31. 32
Steamform customer report simplification
Specification
Sheet
De SuperHeater
Sheet
Positioner
Sheet
New Specification Sheet
32. Steamform customer report simplification
Steam Conditioning Type Specific
Body S/A
Trim
Actuator
Positioner
Desuperheater
Details supplied to customer have
been reduced. A dedicated team
worked on it to agree contents
and form.
33. Split by TAG report
When creating Factory Documentation, ValSpeQ creates one package with all
lines.
Factory or customer may need a separate book for each line.
New option is in V Report / Settings / Preferences
34. Split by TAG report
This function creates one book for each TAG .
Each book contains the selected report per TAG, in addition one book is created for the
Summary Report
One book with
selected items per
TAG
The summary report
is separated
35. Split by TAG report
Each book will be named adding Item and TAG in file name:
Report File Name Contents
Standard «Quote #».pdf As selected in «Valve» , «Drawing»
and «Summary» report
TAG individual Report "Quote#”_”Item#_”TAG".pdf As selected in «Valve» , «Drawing»
report
TAG summary Report “Quote#”_Summary.pdf As selected in «Summary» report
Example:
Quote Number
TAG
Item
36. Creation of xml files
Automatic creation for factory documentation of
• Factory Documentation
• PED xml file (allow to communicate with PED calculator)
• SAP xml & txt file (allows to communicate with SAP BOM generator)
PED Export File
SAP Export Files
Pdf File
Xml files (SAP) can be created only trough Factory Documentation.
41. Becker Actuator Sizing
Actuator Service Temperature:
This optional value drives the temperature factor when calculating Valve Torque.
• If left blank, ValSpeQ will size actuator using Minimum Service Temperature.
• If temperature will be provided, ValSpeQ will use this value for Actuator sizing.
42. Other enhancements
• Drawings enhancement
• 87/88 Size 23 L
• 51/52/53 with missing options (Solenoids and Dimensions)
• Schematics for 52/53
• 37/38 have been disabled only for Autosizing. Manual actuator check will stay in ValSpeQ to
support install base . Pricing is disabled and need to be asked to factories.
• Fixed and assigned Duplex Pricing for 21000
• Added following information on Excel Export
• Project Information:
Project Name
End User Name
End User Location
General Notes
Customer PO
• Item Information:
Selection Notes
Sizing Notes
• Technical Information:
Minimum Design Temperature
51. Control Valve Design Considerations
Dynamic Seal Interface
• Fine Stem Finish
• Insures Good Sealing & Minimizes Wear
Static Seal Interface
• Good Packing Box Finish
• Dependent on Packing Type
Complete Assembly Alignment
• Plug & Stem Sub-Assembly
• Guide Bushing & Packing Box
• Actuator Mounting & Connection
GE Confidential
52. Dynamic Operating Factors
Flow Induced Forces
• Resultant Side Loads on Valve Plug
• Guiding Close to Throttling Section
(Avoid Cantilevering)
Mechanical Vibration
• Effective Guiding in Both Valve &
Actuator Assemblies
Valve Stem Size
• Larger Diameter Results in Higher
Friction
GE Confidential
53. Maximum Control Performance
Reduce Friction
• Controlled Alignment
• Low Friction Materials
• Prevent Over Tightening
• Minimize Stem Diameter
Key Benefits
• Tighter Throttling Control
• Less Deadband & Hysteresis
• Better Valve Response
• Reduced Maintenance
• Smaller Actuator Requirements
GE Confidential
54. Rotary Motion Control Valves
General Advantages
• Non-Exposed Dynamic Surfaces
(Stem & Packing)
• No Foreign Particles
• Increases Packing Life
Camflex® Advantages
• Less Than 90o Rotation
• Reduced Wear & Friction
• Integral Extended Bonnet
• Use PTFE Packing up to Higher
Temperatures
GE Confidential
56. Control Valve Emissions Requirements
Environmental Regulations
• EPA Requirements
• Regional European Standards
Control Valve Qualification
• FCI Standards
• ISO Standards
• TA-LUFT Certification
Plant Operational Concerns
• Regulatory Compliance
• Process Yield & Efficiency
• Maintenance & Repair Costs
GE Confidential
57. Packing qualification standards
API standards targeted toward on-off service … but may be
requested for control valves … no current GE certification exists!
GE Confidential
58. EPA Requirements
Fugitive Emissions Regulations
• 40 CFR Part 60
• Volatile Organic Compounds (VOCs)
– Accelerates Ozone Formation
– Results in Adverse Health Conditions
Control Valve Emissions
• Major Contributor to Plant Leakage (60%)
• Consent Decrees … require “Low-E” valves
Controlling Emissions
• Specifications … certifications
• LDAR – leak detection and repair programs
• Consent Decrees
GE Confidential
59. Customer Impact
Consent Decree (CD) – a legal agreement between
EPA and a company enforced by US DOJ.
• Typically $500M in fines … $20k per valve
• Enhanced monitoring … LDAR … fines for non
compliance
• Aggressive repair & Low-E specifications
• Selectively including all valves in program not just
VOC (steam, water)
Control valves typically exempt in CD … but customers are
proactively requiring compliance!
GE Confidential
61. EPA CD Settlements
Refineries
• BP Whiting
• Flint Hills
• Marathon
• Murphy Oil
• Shell
• Tesoro
Chemical plants
• Dow
• DuPont
• Formosa
• Henkel
• INEOS
• Vertellus
GE Confidential
62. EPA Qualification
Test Method 21
• 1981-1993 – 10k ppm
• 1994-2016 – 500 ppm
• Now - 100 ppm
FCI Standard 91-1:1997
• Stem Seal Qualification
• Complies with EPA Method 21
• Mechanical & Thermal Cycling
• Test Fixture or Test Valve
GE Confidential
63. Part 1
Part 2
Industrial Valves
Measurement,
test,
qualification
procedures for
fugitive
emissions
Part 1: Type Testing
ISO 15848:2015
Part 2: Production Testing
International Organization for Standardization (ISO)
GE Confidential
64. ISO 15848 Part 1 – Type Testing
Type Test
Test fluid: Helium or Methane (97% minimum purity)
Temperatures measured at three (3) locations
Mechanical cycling at room temperarure
Or mechanical cycling in steps from room
temperature to selected temperature
GE Confidential
66. ISO 15848 Part 2 – Production Test
Production acceptance test
Test fluid: Helium
Test pressure: 6 bar (87 psi)
Test temperature: Room temp as
defined in ISO 15848-1
Measurement: in ppmv by sniffing
per ISO 15848-1:2015 Annex B
GE Confidential
67. Test Article – Prototype Test
Packing Set … R4D
Test Specification
Certification Details:
AH – Class A, Helium Test
CC3 – 100,000 cycles
SSA2 – 2 Stem adjustments
T(RT/+250C) valid RT to +250C
Stem Diameter Extension
Prototype Test Certificate
GE Confidential
68. Extension of ISO 15848 Part 1
Testing
Pressure rating is same as
test valve or lower
Stem diameter:
𝐷
2
≤D≤2D
where D = stem diameter of
tested valve
Notes: Same series, packing and gasket same material and design
GE Confidential
69. Test Article – Prototype Test
Certificate extends to …
Valve Sizes / Pressure
Classes/Stem Diameters
covered
Packing Set
Name/Description
Extension Summary
Design Temperature Validity
Cycling – valid CC1- CC2-
CC3
Tightness – valid A, B, C
GE Confidential
76. GE Masoneilan typical live load
fugitive emission design:
Sealing Rings
Anti-extrusion ring
Anti-extrusion ring
Follower
Packing flange
Springs
Note: Live-loading
may be internal or
external depending
on application.
GE Confidential
78. L13e Packing Design
Lattyflon
3260LM
Lattygraf 6118
Lattygraf 6118
Graphite filled
Teflon
Graphite filled
Teflon
A modification of the
L13b for improved
performance in higher
pressure applications
with Lincoln-Log and
77k. Up to Class A
helium performance.
GE Confidential
79. L14 Packing Design
James
Walker
Supagraph
One of the core
offerings today for
fugitive emissions. The
all graphite design is
targeted at higher
temperature
applications and is
available for our core
reciprocating products
(21k, 41k, 10k, etc). Up
to Class A Helium
performance.
GE Confidential
80. L16 Packing Design
Lattyflon 3260 LM
Lattyflon 3260 LM
Lattygraf 6995 NG
Lattygraf 6995 NG
Lattygraf 6995 NG
Our latest release, a
double packing design,
which provides the
most robust, reliable,
and lowest emission
performance to date.
Lattygraf 6995 NG
Lantern ring (spacer)
GE Confidential
84. Linear Valves
Qualification
Standard
Packing
Designation
Valve
Group Endurance Leakage Class Max. ASME Class
Max. Fluid
Temperature
°C (°F)
FCI 91-1 L8 (LE™) A
A1 (100k cycles)
<100 ppm
Methane 600 343 (650)
Class A 1500 40 (104)
Class A 600 200 (392)
Class B 1500 220 (428)
CC1 (25k cycles) Class A
CC3 (100k cycles) Class B
L13e G CC2 (60k cycles) Class B 2500 343 (650)
Class A 600
Class B 1500
CC1 (25k cycles) Class A 2500
CC2 (60k cycles) Class B 1500
L16 B CC3 (100k cycles) Class A 2500 315 (600)
L16 G CC3 (100k cycles) Class A 900 454 (850)
All packing sets listed are with live loading
Rotary Valves
Qualification
Standard
Packing
Designation
Valve
Group Endurance Leakage Class Max. ASME Class
Max. Fluid
Temperature
°C (°F)
R4C CC2 (60k cycles) Class B 400 (750)
R4D CC3 (100k cycles) Class A 250 (482)
R6C CC1 (25k cycles) Class B 385 (725)
Valve Group Definitions
A
B
C
G
31k, 34k, 35k, 37k, 39k
77k
CC1 (25k cycles)
260 (500)
C 600
A
A
B
CC1 (25k cycles)
A
425 (797)
510 (950)
2500
L13b
10k, 18/78k (2IN and below)21k, 41k, 48k, 71k, 72k, 74k, 79k, 80k, 84k
18k/78k (3IN and above), 49k
ISO-15848
ISO-15848
L13e
L16
L14
Packing Summary (ref. GEA32991)
GE Confidential
86. Alternative Solutions
Third Party Suppliers
• Outside Press./Temp. Range
• Chesterton, Garlock & Others
• Market as EPA Compliant Designs
• By Customer Request
• MN Will Work with Packing Vendors
Masoneilan Test Results
• Based on Same Stringent Targets
• Unable to Certify 3rd Party Solutions
• Meets Lower FCI Classifications
GE Confidential
87. Zero Emissions Design
Typical Bellows Stem Seal
• Toxic Fluid Processes
• Provides Mechanical Sealing
• Back-Up Packing System
• Intermediate Leak Detection
Key Factors
• Higher Cost vs Packing Options
• Mechanical Life Limitations
• “Spring Back” Effect
• Alignment & Anti-Rotation
GE Confidential
89. ISO 15848 Part 1 - Temperatures
Number Location
T1 Flow path
T2 Valve body
T3 Stuffing box
T4 Option: Flow path
All three temperatures stabilized before leakage
is measured
GE Confidential
90. ISO 15848 Part 1 – Temperature
Classes
Temperature Class Qualifies valve in the following range
t-196OC -196OC up to room temperature (RT)
t-46OC -46OC up to room temperature (RT)
tRT -29OC up to +40OC
t200OC Room temperature (RT) up to 200OC
t400OC Room temperature (RT) up to 400OC
GE Confidential
91. ISO 15848 Part 1 – Tightness Classes
Stem seals - based on
Helium
Stem seals - based on
Methane
AH
(3.14 x 10-8 mg-sec-1-mm-1 stem dia)
AM (≤ 50 ppmv)
BH
(3.14 x 10-7 mg-sec-1-mm-1 stem dia)
BM (AM (≤ 50 ppmv)
≤ 100 ppmv)
CH
(3.14 x 10-5 mg-sec-1-mm-1 stem dia)
CM (≤ 500 ppmv)
Maximum body gasket leakage: ≤ 50 ppmv for both tests
Notes:
(1) AH tested by vacuum method
(2) BH & CH tested by vacuum or bagging method
(3) AH, BH, CH leak measurement can be volumetric
(4) AM, BM, CM tested by sniffing method
GE Confidential
94. ISO 15848 Part 1 – Endurance Classes
Endurance
Class
Max stem
Seal
Adjustment
Total Cycles
CC1 SSA-1
20000 cycles total = 10000 cycles @
RT + 10000 cycles @ test
temperature
CC2 SSA-2
60000 cycles total = CC1 + 40000
cycles (20000 cycles @ RT + 20000
cycles @ test temperature)
CC3 SSA-3
100000 cycles total = CC2 + 40000
cycles (20000 cycles RT + 20000
cycles test temp
GE Confidential
95. ISO 15848-2:2015
Steps: Measurement of stem leakage
50% open, pressurize, measure leakage
Fully open & close five times (while
pressurized)
50% open, measure leakage
Fail or pass per Table 1. Sniffing
method per ISO 15848-1:2015 Annex B
GE Confidential
96. Table 1 – Allowable Packing
Leakage
Class
Allowable
leakage, ppmv
A ≤ 50
B ≤ 100
C ≤ 200
Measured by sniffing method per ISO 15848-1:2015, Annex B
GE Confidential
97. ISO 15848-2:2015
Steps: Measurement of body gasket leak
50% open, pressurize, measure leak
Allowable leakage at joint: ≤ 50 ppmv
Sniffing method per ISO 15848-
1:2015, Annex B
GE Confidential