This document provides specifications for piping material selection for a company project. It covers the general requirements, applicable codes and standards, pressure-temperature design criteria, pipe wall thickness allowance, material requirements, and specifications for various piping components including pipes, fittings, flanges, gaskets, bolts, valves, and material substitution. The document is 216 pages and references numerous American, British, German and international codes and standards for piping material selection and design.
Piping Training course-How to be an Expert in Pipe & Fittings for Oil & Gas c...Varun Patel
Course Description
Piping a must know skill to work in Oil & Gas and similar Process Industries.
Oil and Gas industry is become a very competitive in the current time. Getting right mentor and right exposer within industry is difficult. With limited training budget spent by company on employee training, it is difficult to acquire the knowledge to success.
Knowing cross-functional skill give you an edge over others in your career success.
This course design based on years of field experience to ensure student will comprehend technical details easily and enjoy overall journey.
Learn in detail every aspect of Pipe & Pipe Fittings used in process industry
•Different types of Pipe, Pipe fittings (Elbow, Tee, reducers, Caps etc.), Flanges, Gaskets, Branch Connection, Bolting materials
•Materials (Metal-Carbon Steel, Stainless Steel, Alloy Steel etc. Non-Metal- PVC/VCM, HDPE, GRE-GRP etc.)
•Manufacturing methods
•Heat treatment requirements
•Inspection and Testing requirements (Non Destructive Testing, Mechanical & Chemical testing)
•Dimensions & Markings requirements
•Code & Standard used in piping
Content and Overview
With 2 hours of content including 30 lectures & 8 Quizzes, this course cover every aspect of Pipe, Pipe fittings, flanges, gaskets, branch connections and bolting material used in Process Piping.
This Course is divided in three parts.
1st part of the course covers fundamental of process industries. In this Part, you will learn about fundamental process piping. You will also learn about Code, Standard & Specification used in process industries.
2nd part cover various types of material used in process industries. In this part, you will learn about Metallic and Non-Metallic material used to manufacture pipe and other piping components.
3rd parts covers in detail about pipe and piping components used in Process piping. In this part we will learn about Industry terminology of Piping components, types of industrial material grade used in manufacturing and entire manufacturing process of these components. You will learn about different manufacturing methods, Heat treatment requirements, Destructive and Non-destructive testing, Visual & Dimensional inspection and Product marking requirements.
Upon completion, you will be able to use this knowledge direct on your Job and you can easily answer any interview question on pipe & fittings.
This Presentation is about the basic fundamentals one needs to know to begin Piping Engineering. All the basic formulas and questions that are usually asked in interviews are answered in this presentation. Feel free to ask any doubts in the comments and iI may try my best to answer them for you.
Refinery mechanical piping systems a fundamental overviewChetan vadodariya
This paper is based on experience gained by the author in fabrication, design and installation in multinational
manufacturing, contracting and client companies in India, Saudi Arabia and Bahrain. Piping systems in
any oil refinery is the most critical mechanical hardware for the transportation of feed product i.e. crude oil to
processing units, process piping intra and inter process units and further movement of intermediate distillates
from one processing unit to another for the purpose of processing, blending, value addition and maximization of
recovery from feed stock to finish products. Pipelines are the ultimate transportation solution for despatch of final
product to storage tank farms and to the shipping terminal for internal consumption and for export. This paper lists
proven and established international design
This presentation will cover pipe support design, 3D modeling, Finite Element Analysis, special stress and thermal cases, along with the unique cases that brought on new pipe support designs. Increase your understanding of the value-added services that are offered by PT&P.
Piping components, materials, codes and standards part 1- pipeAlireza Niakani
The course is focused on four areas: piping components, pipe materials and manufacture, sizes, codes and standards. Applicable piping codes for oil and gas facilities (ISO, B31.3, B31.4, B31.8, etc.), pipe sizing calculations, pipe installation, and materials selection are an integral part of the course. The emphasis is on proper material selection and specification of piping systems.
Piping Training course-How to be an Expert in Pipe & Fittings for Oil & Gas c...Varun Patel
Course Description
Piping a must know skill to work in Oil & Gas and similar Process Industries.
Oil and Gas industry is become a very competitive in the current time. Getting right mentor and right exposer within industry is difficult. With limited training budget spent by company on employee training, it is difficult to acquire the knowledge to success.
Knowing cross-functional skill give you an edge over others in your career success.
This course design based on years of field experience to ensure student will comprehend technical details easily and enjoy overall journey.
Learn in detail every aspect of Pipe & Pipe Fittings used in process industry
•Different types of Pipe, Pipe fittings (Elbow, Tee, reducers, Caps etc.), Flanges, Gaskets, Branch Connection, Bolting materials
•Materials (Metal-Carbon Steel, Stainless Steel, Alloy Steel etc. Non-Metal- PVC/VCM, HDPE, GRE-GRP etc.)
•Manufacturing methods
•Heat treatment requirements
•Inspection and Testing requirements (Non Destructive Testing, Mechanical & Chemical testing)
•Dimensions & Markings requirements
•Code & Standard used in piping
Content and Overview
With 2 hours of content including 30 lectures & 8 Quizzes, this course cover every aspect of Pipe, Pipe fittings, flanges, gaskets, branch connections and bolting material used in Process Piping.
This Course is divided in three parts.
1st part of the course covers fundamental of process industries. In this Part, you will learn about fundamental process piping. You will also learn about Code, Standard & Specification used in process industries.
2nd part cover various types of material used in process industries. In this part, you will learn about Metallic and Non-Metallic material used to manufacture pipe and other piping components.
3rd parts covers in detail about pipe and piping components used in Process piping. In this part we will learn about Industry terminology of Piping components, types of industrial material grade used in manufacturing and entire manufacturing process of these components. You will learn about different manufacturing methods, Heat treatment requirements, Destructive and Non-destructive testing, Visual & Dimensional inspection and Product marking requirements.
Upon completion, you will be able to use this knowledge direct on your Job and you can easily answer any interview question on pipe & fittings.
This Presentation is about the basic fundamentals one needs to know to begin Piping Engineering. All the basic formulas and questions that are usually asked in interviews are answered in this presentation. Feel free to ask any doubts in the comments and iI may try my best to answer them for you.
Refinery mechanical piping systems a fundamental overviewChetan vadodariya
This paper is based on experience gained by the author in fabrication, design and installation in multinational
manufacturing, contracting and client companies in India, Saudi Arabia and Bahrain. Piping systems in
any oil refinery is the most critical mechanical hardware for the transportation of feed product i.e. crude oil to
processing units, process piping intra and inter process units and further movement of intermediate distillates
from one processing unit to another for the purpose of processing, blending, value addition and maximization of
recovery from feed stock to finish products. Pipelines are the ultimate transportation solution for despatch of final
product to storage tank farms and to the shipping terminal for internal consumption and for export. This paper lists
proven and established international design
This presentation will cover pipe support design, 3D modeling, Finite Element Analysis, special stress and thermal cases, along with the unique cases that brought on new pipe support designs. Increase your understanding of the value-added services that are offered by PT&P.
Piping components, materials, codes and standards part 1- pipeAlireza Niakani
The course is focused on four areas: piping components, pipe materials and manufacture, sizes, codes and standards. Applicable piping codes for oil and gas facilities (ISO, B31.3, B31.4, B31.8, etc.), pipe sizing calculations, pipe installation, and materials selection are an integral part of the course. The emphasis is on proper material selection and specification of piping systems.
ASME B31.3 TRAINING COURSE
The lack of commentary, or historical perspective, regarding the ASME B31.3 Code requirements for process piping design and construction is an obstacle to the designer, manufacturer, fabricator, supplier, erector, examiner, inspector, and owner who wants to provide a safe and economical piping system. This intensive five-day course, through the use of hundreds of examples shown and personal experiences of the instructors demonstrates how the ASME B31.3 Code has been correctly and incorrectly applied. This seminar explains the principal intentions of the Code and why the Code is not a handbook. Attendees come away from this seminar with a clear understanding of how piping systems fail and what the Codes require the designer, manufacturer, fabricator, supplier, erector, examiner, inspector and owner to do to prevent such failures. The focus of the seminar is to enhance participants understanding and application of the ASME B31.3 Code. Instruction is further enhanced by in-class problem solving, directly applying the rules and equations of the ASME B31.3 Codes for specific design and operating conditions to illustrate correct applications.
Course Outlines:
Introduction to ASME B31.3
ASME B31.3 Scope and Definitions
Design Considerations & Criteria
Pressure Design of Piping Components
Design – Fluid Service Requirements & Standards for Piping Components Standards
Design – Fluid Service Requirements for Piping Joints
Design – Flexibility and Support
Bellows Expansion Joints
Design Systems
Materials
Fabrication, Assembly & Erection
Inspection, Examination & Testing
Who Should Attend:
Fresh graduates and piping engineers and designers who need an understanding of the requirements for compliance and the trends of Code changes for piping design and analysis, fabrication, examination, and testing
Upon completion of this course, you will be able to:
Identify the responsibilities of personnel involved in the design, fabrication, assembly, erection, examination, inspection, and testing of process piping
Describe the scope and technical requirements of the ASME B31.3 Code
Apply and implement the quality requirements that are defined in the ASME B31.3 Code
Special Features & Requirements:
Bring a note book, a pen and a calculator
Printed notes of the lecture, as well as additional notes, will be provided
Course Dates and Prices:
The course duration (15 hours), starts every Monday to Friday at 6:00pm to 9:00 pm)
Fees are 399 CADs for 1 person
#Little_PEng
https://www.littlepeng.com/asme-b31-3-training-course
Here's a presentation on piping engineering in PDF format, now available for all. This presentation covers the basics points of piping for our EPC industry. This presentation covers various aspects of piping engineering
Piping Design Course is very Important today. Basically, Piping is the work of Providing and Maintaining the Water Supply, Replacing Pipes and Pipe Work. SEA has trained & certified more than 3000 Engineers & Individuals in last five ( 5 ) years in different engineering disciplines and various sectors which include Oil and Gas , Petrochemicals , Refineries , Power Plant , Aeronautics & Construction projects etc. SEA certification / qualification is accepted and recognized by major National & International companies in the world including India , Saudi Arabia , UAE , Kuwait , Qatar , Bahrain , Oman , Jordan , Iraq , Iran , Yemen , Nigeria , Sudan , Libya , Turkey ,Portugal, Cameroon, Congo & other countries. Our SEA certified Engineers are already working in the above said countries.
ASME B31.3 TRAINING COURSE
The lack of commentary, or historical perspective, regarding the ASME B31.3 Code requirements for process piping design and construction is an obstacle to the designer, manufacturer, fabricator, supplier, erector, examiner, inspector, and owner who wants to provide a safe and economical piping system. This intensive five-day course, through the use of hundreds of examples shown and personal experiences of the instructors demonstrates how the ASME B31.3 Code has been correctly and incorrectly applied. This seminar explains the principal intentions of the Code and why the Code is not a handbook. Attendees come away from this seminar with a clear understanding of how piping systems fail and what the Codes require the designer, manufacturer, fabricator, supplier, erector, examiner, inspector and owner to do to prevent such failures. The focus of the seminar is to enhance participants understanding and application of the ASME B31.3 Code. Instruction is further enhanced by in-class problem solving, directly applying the rules and equations of the ASME B31.3 Codes for specific design and operating conditions to illustrate correct applications.
Course Outlines:
Introduction to ASME B31.3
ASME B31.3 Scope and Definitions
Design Considerations & Criteria
Pressure Design of Piping Components
Design – Fluid Service Requirements & Standards for Piping Components Standards
Design – Fluid Service Requirements for Piping Joints
Design – Flexibility and Support
Bellows Expansion Joints
Design Systems
Materials
Fabrication, Assembly & Erection
Inspection, Examination & Testing
Who Should Attend:
Fresh graduates and piping engineers and designers who need an understanding of the requirements for compliance and the trends of Code changes for piping design and analysis, fabrication, examination, and testing
Upon completion of this course, you will be able to:
Identify the responsibilities of personnel involved in the design, fabrication, assembly, erection, examination, inspection, and testing of process piping
Describe the scope and technical requirements of the ASME B31.3 Code
Apply and implement the quality requirements that are defined in the ASME B31.3 Code
Special Features & Requirements:
Bring a note book, a pen and a calculator
Printed notes of the lecture, as well as additional notes, will be provided
Course Dates and Prices:
The course duration (15 hours), starts every Monday to Friday at 6:00pm to 9:00 pm)
Fees are 399 CADs for 1 person
#Little_PEng
https://www.littlepeng.com/asme-b31-3-training-course
Here's a presentation on piping engineering in PDF format, now available for all. This presentation covers the basics points of piping for our EPC industry. This presentation covers various aspects of piping engineering
Piping Design Course is very Important today. Basically, Piping is the work of Providing and Maintaining the Water Supply, Replacing Pipes and Pipe Work. SEA has trained & certified more than 3000 Engineers & Individuals in last five ( 5 ) years in different engineering disciplines and various sectors which include Oil and Gas , Petrochemicals , Refineries , Power Plant , Aeronautics & Construction projects etc. SEA certification / qualification is accepted and recognized by major National & International companies in the world including India , Saudi Arabia , UAE , Kuwait , Qatar , Bahrain , Oman , Jordan , Iraq , Iran , Yemen , Nigeria , Sudan , Libya , Turkey ,Portugal, Cameroon, Congo & other countries. Our SEA certified Engineers are already working in the above said countries.
ASME B16.5 ASTM A105 material, it is including the chemical composition, physical properties, mechanical properties, heat treatment, hydrostatic tests, surface finish, corrosion protection, pipingpipeline.com could used to carbon steel forging flanges, it include WN flanges, blind flanges, slip on flanges, socket weld flanges, plate flanges, orifice flanges, threaded flanges, Spectacle flanges, tailor flanges.
Unleash Your Inner Demon with the "Let's Summon Demons" T-Shirt. Calling all fans of dark humor and edgy fashion! The "Let's Summon Demons" t-shirt is a unique way to express yourself and turn heads.
https://dribbble.com/shots/24253051-Let-s-Summon-Demons-Shirt
White wonder, Work developed by Eva TschoppMansi Shah
White Wonder by Eva Tschopp
A tale about our culture around the use of fertilizers and pesticides visiting small farms around Ahmedabad in Matar and Shilaj.
Expert Accessory Dwelling Unit (ADU) Drafting ServicesResDraft
Whether you’re looking to create a guest house, a rental unit, or a private retreat, our experienced team will design a space that complements your existing home and maximizes your investment. We provide personalized, comprehensive expert accessory dwelling unit (ADU)drafting solutions tailored to your needs, ensuring a seamless process from concept to completion.
7 Alternatives to Bullet Points in PowerPointAlvis Oh
So you tried all the ways to beautify your bullet points on your pitch deck but it just got way uglier. These points are supposed to be memorable and leave a lasting impression on your audience. With these tips, you'll no longer have to spend so much time thinking how you should present your pointers.
Transforming Brand Perception and Boosting Profitabilityaaryangarg12
In today's digital era, the dynamics of brand perception, consumer behavior, and profitability have been profoundly reshaped by the synergy of branding, social media, and website design. This research paper investigates the transformative power of these elements in influencing how individuals perceive brands and products and how this transformation can be harnessed to drive sales and profitability for businesses.
Through an exploration of brand psychology and consumer behavior, this study sheds light on the intricate ways in which effective branding strategies, strategic social media engagement, and user-centric website design contribute to altering consumers' perceptions. We delve into the principles that underlie successful brand transformations, examining how visual identity, messaging, and storytelling can captivate and resonate with target audiences.
Methodologically, this research employs a comprehensive approach, combining qualitative and quantitative analyses. Real-world case studies illustrate the impact of branding, social media campaigns, and website redesigns on consumer perception, sales figures, and profitability. We assess the various metrics, including brand awareness, customer engagement, conversion rates, and revenue growth, to measure the effectiveness of these strategies.
The results underscore the pivotal role of cohesive branding, social media influence, and website usability in shaping positive brand perceptions, influencing consumer decisions, and ultimately bolstering sales and profitability. This paper provides actionable insights and strategic recommendations for businesses seeking to leverage branding, social media, and website design as potent tools to enhance their market position and financial success.
You could be a professional graphic designer and still make mistakes. There is always the possibility of human error. On the other hand if you’re not a designer, the chances of making some common graphic design mistakes are even higher. Because you don’t know what you don’t know. That’s where this blog comes in. To make your job easier and help you create better designs, we have put together a list of common graphic design mistakes that you need to avoid.
Dive into the innovative world of smart garages with our insightful presentation, "Exploring the Future of Smart Garages." This comprehensive guide covers the latest advancements in garage technology, including automated systems, smart security features, energy efficiency solutions, and seamless integration with smart home ecosystems. Learn how these technologies are transforming traditional garages into high-tech, efficient spaces that enhance convenience, safety, and sustainability.
Ideal for homeowners, tech enthusiasts, and industry professionals, this presentation provides valuable insights into the trends, benefits, and future developments in smart garage technology. Stay ahead of the curve with our expert analysis and practical tips on implementing smart garage solutions.
1. KLM Technology
Group
Project Engineering
Standard
www.klmtechgroup.com
Page : 1 of 216
Rev: 01
July 2012
KLM Technology Group
#03-12 Block Aronia,
Jalan Sri Perkasa 2
Taman Tampoi Utama
81200 Johor Bahru
Malaysia
PIPING MATERIAL SPECIFICATION
(PROJECT STANDARDS AND SPECIFICATIONS)
TABLE OF CONTENTS
1 GENERAL 2
1.1 Scope 2
1.2 Code and Standards 2
1.3 Pressure-Temperature Design 6
1.4 Pipe Wall Thickness Allowance 7
1.5 Ends 8
1.6 Units 8
1.7 Language 9
2 MATERIAL 9
2.1 General 9
2.2 Chemical Composition 12
3 PIPING COMPONENTS 12
3.1 Pipes 12
3.2 Fittings 15
3.3 Flanges 19
3.4 Gaskets 23
3.5 Bolts and Nuts 25
3.6 Branches 27
3.7 Valves 28
3.8 Vents and Drains 53
3.9 Seal Welding and Thread Sealant 53
3.10 Hub Connectors 54
3.11 Post Weld Heat Treatment (PWHT) and NDE 54
3.12 Impact Test Requirement 58
3.13 Sour Service Requirement 60
3.14 Hydrogen Service Requirement 61
3.15 Caustic Service Requirement 63
3.16 Production Ferrite Determination 63
4 MATERIAL SUBSTITUTION 64
Appendix-A : ABBREVIATIONS
Appendix-B : PIPING MATERIALS SERVICE INDEX
Appendix-C : PIPING MATERIAL CLASS
Appendix-D : REDUCINGTABLE
2. KLM Technology
Group
Project Engineering
Standard
www.klmtechgroup.com
Page : 2 of 216
Rev: 01
July 2012
KLM Technology Group
#03-12 Block Aronia,
Jalan Sri Perkasa 2
Taman Tampoi Utama
81200 Johor Bahru
Malaysia
PIPING MATERIAL SPECIFICATION
(PROJECT STANDARDS AND SPECIFICATIONS)
1. GENERAL
1.1 SCOPE
1.1.1 This specification covers the requirements of materials selected for piping to be
used for Company Project.
1.1.2 This specification covers specific requirements for the selection of materials to be
used in the construction and fabrication of all process and utility piping systems
except the following items;
1) Fabrication ducts, square ducts and other special piping
2) Heating, plumbing, ventilation and similar piping inside buildings
3) Instrumentation tubing
1.1.3 Instrument Piping
This specification does not apply to instrument piping with the exception of the first
isolation valve which isolates the instrument from the general piping, or the first two
isolation valves when dual isolation valves are specified.
1.1.4 This specification shall be applied to piping materials indicated on piping &
instrument diagram (P & ID) and utility flow diagram (UFD).
1.1.5 Limits of the Piping System
This specification applies to the following items when connected to a nozzle located
on a piece of equipment:
1) Flanges, gaskets, bolts, and nuts at the equipment nozzle
2) Any valves or blinds connected to the equipment nozzle
3) Piping between the equipment nozzle and the first isolation valve going to an
instrument (or second valve if dual isolation is specified)
3. KLM Technology
Group
Project Engineering
Standard
www.klmtechgroup.com
Page : 3 of 216
Rev: 01
July 2012
KLM Technology Group
#03-12 Block Aronia,
Jalan Sri Perkasa 2
Taman Tampoi Utama
81200 Johor Bahru
Malaysia
PIPING MATERIAL SPECIFICATION
(PROJECT STANDARDS AND SPECIFICATIONS)
2.2 CODE AND STANDARDS
1.2.1 All codes and standards specified in this document refer to the latest revision at the
time of signing the contract for this project unless otherwise specified.
1.2.2 This specification is based on the American Society of Mechanical Engineers
(ASME) Code for Pressure Piping, ASME B31.3, "Process Piping" or ASME B31.1
“Power Piping” (ASME Section I).
1.2.3 Design, fabrication, testing, and inspection of piping materials shall be accomplished
in accordance with the applicable codes and standards, which are in effect as of the
date contract signed.
1.2.4 Where conflicts between the specification and other drawings, documents, codes,
standards and specifications, etc., the most stringent shall be applied.
1.2.5 The code and standards shall be applied below lists, but not limited to the following;
AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)
ASME B31.1 Power Piping
ASME B31.3 Process Piping
ASME B1.1 Unified Inch Screw Threads
ASME B1.20.1 Pipe Threads, General Purpose (Inch)
ASME B16.5 Piping Flanges and Flanged Fittings
ASME B16.9 Factory-Made Wrought Steel Buttwelding Fittings
ASME B16.10 Face-to-Face and End-to-End dimensions of Valves
ASME B16.11 Forged Fittings, Socket-Welding and Threaded
ASME B16.20 Metallic Gaskets for Pipe Flanges-Ring Joint, Spiral Wounds and
Jacketed
ASME B16.21 Nonmetallic Flat Gaskets for Pipe Flanges
ASME B16.25 Buttwelding Ends
ASME B16.34 Valves-Flanged, Threaded, and Welding End
ASME B16.47 Large Diameter Steel Flanges, NPS 26 through NPS 60
ASME B16.48 Line Blanks
ASME B18.2.1 Square and Hex Bolts and Screws (Inch Series)
ASME B18.2.2 Square and Hex Nuts (Inch Series)
ASME B36.10 Welded and Seamless Wrought Steel Pipe
ASME B36.19 Stainless Steel Pipe
ASME B46.1 Surface Texture (Surface Roughness, Waviness, and Lay)
4. KLM Technology
Group
Project Engineering
Standard
www.klmtechgroup.com
Page : 4 of 216
Rev: 01
July 2012
KLM Technology Group
#03-12 Block Aronia,
Jalan Sri Perkasa 2
Taman Tampoi Utama
81200 Johor Bahru
Malaysia
PIPING MATERIAL SPECIFICATION
(PROJECT STANDARDS AND SPECIFICATIONS)
AMERICAN BOILER AND PRESSURE VESSEL CODE
ASME Section I Rules for Construction of Power Boilers
ASME Section II Materials
ASME Section V Nondestructive Examination
ASME Section VIII Rules for Construction of Pressure Vessels
ASME Section IX Qualification Standard for Welding and Brazing Procedures, Welders,
Brazers, and Welding and Brazing Operators
AMERICAN PETROLEUM INSTITUTE (API)
ANSI/API SPEC.5L Specification for Line Pipe
API 594 Check Valves : Flanged, Lug, Wafer and Butt-Welding
API 598 Valve Inspection and Test
API 599 Metal Plug Valves - Flanged and Welding Ends
API 600 Steel Gate Valves – Flanged and Butt-Welding Ends, Bolted Bonnets
API 602 Steel Gate,Globe and Check Valves for Size NPS 4(DN100) and
Smaller for the Petroleum and Natural Gas Inustries
API 603 Corrosion-Resistant, Bolted Bonnet Gate Valves-Flanged and
Buttwelding Ends
API 607 Fire Test for Soft-seated Quarter-turn Valves
API 608 Metal Ball Valves-Flanged, Threaded, and Welding End
API 609 Butterfly Valves: Double Flanged, Lug- and Wafer-Type
AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM)
ASTM For materials of regular piping part
BRITISH STANDARD (BS)
BS 1868 Steel Check Valves(Flanged and Butt-Welding Ends) for the
Petroleum, Petrochemical and Allied Industies
BS 1873 Steel Globe and Globe Stop and Check Valves(Flanged and Butt-
Welding Ends) for the Petroleum, Petrochemical and Allied Industies
BS 6364 Valve for Cryogenic Service
BS EN ISO 17292 Metal Ball Valves for Petroleum, Petrochemical and allied industries
BS EN ISO 12266-1 Industrial Valves – Testing of Valves
BS EN ISO 12266-2 Industrial Valves – Testing of Valves
5. KLM Technology
Group
Project Engineering
Standard
www.klmtechgroup.com
Page : 5 of 216
Rev: 01
July 2012
KLM Technology Group
#03-12 Block Aronia,
Jalan Sri Perkasa 2
Taman Tampoi Utama
81200 Johor Bahru
Malaysia
PIPING MATERIAL SPECIFICATION
(PROJECT STANDARDS AND SPECIFICATIONS)
MANUFACTURERS STANDARD SOCIETY (MSS)
MSS-SP-25 Standard Marking System for Valves, Fittings, Flanges and Unions
MSS-SP-44 Steel Pipeline Flanges
MSS-SP-75 Specification for High Test Wrought Butt Welding Fittings
MSS-SP-80 Bronze Gate, Globe, Angle and Check Valves
MSS-SP-97 Integrally Reinforced Forged Branch Outlet Fittings-Socket
Weldings, Threaded and Buttwelding Ends
MSS-SP-110 Ball Valves, Threaded, Socket Welding, Solder Joint, Grooved and
Flanged Ends
MSS-SP-53 Quality Standard for Steel Castings and Forgings for Valves,
Flanges,and Fittings and Other Piping Component - Magnetic
Particle Examination Method
MSS-SP-54 Quality Standard for Steel Castings and Forgings for Valves,
Flanges, and Fittings and Other Piping Component - Radiographic
Examination Method
MSS-SP-93 Quality Standard for Steel Castings and Forgings for Valves,
Flanges, and Fittings and Other Piping Component – Liquid
Penetrant Examination Method
DEUTSCHE NORM (DIN)
DIN 30670 Polyethylene Coating for Steel Pipe and Fittings
OTHERS
ISO International Organization for Standardization
NACE National Association of Corrosion Engineers
PFI Pipe Fabrication Institute
6. KLM Technology
Group
Project Engineering
Standard
www.klmtechgroup.com
Page : 6 of 216
Rev: 01
July 2012
KLM Technology Group
#03-12 Block Aronia,
Jalan Sri Perkasa 2
Taman Tampoi Utama
81200 Johor Bahru
Malaysia
PIPING MATERIAL SPECIFICATION
(PROJECT STANDARDS AND SPECIFICATIONS)
1.3 PRESSURE-TEMPERATURE DESIGN
1.3.1 The design pressure-temperature to be used as a basis for the design of piping
system and selection of standard piping material components shall be in
accordance with the requirements of the ASME B31.3 “Process Piping” or ASME
B31.1 “Power Piping” (ASME Section I) or other governing codes.
1.3.2 Design pressure-temperature limitations are in general based on the flange ratings
ASME B16.5, ASME B16.47 and are shown on individual line class specifications,
unless otherwise noted.
1.3.3 These design conditions shall not be less than the most severe conditions of
coincident internal and external pressure and temperature expected during service
including start-up, shutdowns, and possible emergency situations (e.g. emergency
depressurization, etc).
1.3.4 Unless otherwise specified, piping component wall thickness, specified in the pipe
classes are based only on design consideration of pressure, temperature, and
allowances for corrosion and minus tolerance according to ASME B31.3 “Process
Piping” or ASME B31.1 “Power Piping” (ASME Section I).
1.3.5 Piping component wall thickness do not include additional thickness required to
compensate for design considerations such as thermal loads due to restrains, live
load, hydraulic shock or load and sources from other caused all of which must be
considered in the design of piping systems.
1.3.6 Pipe classes intended for vacuum service or steam service and some pipe classes,
especially requested for vacuum design condition, must be verified for vacuum
design condition.
1.4 PIPE WALL THICKNESS ALLOWANCE
1.4.1 Wall thickness as determined by design formulas shall be increased to provide for:
1) Corrosion allowance
2) Tolerances for threading and machining, thinning allowance when pipe is to be
bent
3) Pipe manufacturer's manufacturing tolerances
7. KLM Technology
Group
Project Engineering
Standard
www.klmtechgroup.com
Page : 7 of 216
Rev: 01
July 2012
KLM Technology Group
#03-12 Block Aronia,
Jalan Sri Perkasa 2
Taman Tampoi Utama
81200 Johor Bahru
Malaysia
PIPING MATERIAL SPECIFICATION
(PROJECT STANDARDS AND SPECIFICATIONS)
1.4.2 Corrosion and erosion allowances are not set forth in the code, but are left to the
discretion of the designer. The following corrosion allowances are specified as
minimum requirement:
Material
Corrosion
Allowance
Remarks
Carbon steel and alloy up to 9 Cr-Mo in dry service 1.6 mm
Carbon steel and alloy up to 9 Cr-Mo in wet service 3.2 mm
Galvanized steel 1.6 mm
Stainless steel 0 mm
Non-Metal such as GRP, HDPE, PVC, Non-metal
lined, etc.
0 mm
In special cases a greater corrosion allowance may be required. If a higher
corrosion allowance for a specific service is specified in any of the specifications,
then that corrosion allowance will govern for that service. Likewise, if the Licensor
specifies a greater corrosion allowance than that specified in this paragraph or one
of the other specifications, then the Licensor’s corrosion allowance will govern for
that service.
1.4.3 Threading and Machining Tolerances
1) Pipe which is to be threaded shall have an allowance equal to the thread depth
added to the calculated wall thickness.
2) For machine surfaces or grooves where the tolerance is not specified, the
tolerance shall be assumed to be 0.5 mm in addition to the specified depth cut.
1.4.4 Manufacturing Tolerances
The manufacturers minus tolerance for wall thickness must be added to the
calculated wall thickness in accordance with applicable ASTM or API.
8. KLM Technology
Group
Project Engineering
Standard
www.klmtechgroup.com
Page : 8 of 216
Rev: 01
July 2012
KLM Technology Group
#03-12 Block Aronia,
Jalan Sri Perkasa 2
Taman Tampoi Utama
81200 Johor Bahru
Malaysia
PIPING MATERIAL SPECIFICATION
(PROJECT STANDARDS AND SPECIFICATIONS)
1.4.5 Dual Grade Materials
Where dual grade materials i.e 316/316L or 304/304L Stainless steel is available,
they shall be used. The corresponding allowable stresses of the higher strength
material shall be used in calculating wall thicknesses and the pressure limits of the
class.
1.5 ENDS
Unless otherwise specified, the ends shall be to the following standard:
Ends Type Standard Remarks
SW / SCRD ASME B16.11
BW ASME B16.25
Flanged
ASME B 16.5 and ASME B16.47 Series ‘B7 Taylor
Forge/AWWA
Threaded ASME B1.20.1 (NPT, Taper Threads)
1.6 UNITS
All units are expressed in the international SI system, except for nominal bore sizes
of pipes, which are in inches. Pressures are gauge pressures (in bars), unless
otherwise stated. Temperatures are in degrees Celsius. Pressure/Temperature
ratings of flanges are based on the latest version of the ASME B 16.5 and ASME
B16.47.
1.7 LANGUAGE
The language used in drawings, correspondence and other technical document
shall be English.
9. KLM Technology
Group
Project Engineering
Standard
www.klmtechgroup.com
Page : 9 of 216
Rev: 01
July 2012
KLM Technology Group
#03-12 Block Aronia,
Jalan Sri Perkasa 2
Taman Tampoi Utama
81200 Johor Bahru
Malaysia
PIPING MATERIAL SPECIFICATION
(PROJECT STANDARDS AND SPECIFICATIONS)
2. MATERIAL
2.1 GENERAL
2.1.1 Piping materials shall be in accordance with ASME B31.3 or where applicable.
2.1.2 Metallic piping shall be used temperature limitation as follows ;
Material Maximum Design Temperature Remarks
Carbon Steel 427oC
P11 (1¼ Cr-½ Mo) Steel 550oC
P12 (1Cr-½ Mo) Steel 550oC
P22 (2¼ Cr-1Mo) Steel 550oC
P91 (9Cr-1Mo-V) Steel 600oC
Type 304/304L/316/316L/321/347
Stainless Steel
538oC
Type H Stainless Steel
(304H, 316H, etc.)
800oC
800H (Incoloy) 950oC
2.1.3 The following pipe sizes shall not be allowed: , 1¼ , 2½ , 3½ , 5, 7, and 9 inches.
However, in cases where the use of these sizes cannot be avoided, the required
piping material, fittings, flanges, valves and gaskets shall be the same material as
next larger sizes in the applicable piping class.
2.1.4 Material used in the fabrication of piping and piping components shall be new, clean
and free from rust, pits and obvious defects.
2.1.5 For 50” and larger pipes and fittings, two longitudinal welding seam (double seam)
180 degree apart shall be acceptable.
2.1.6 The use of 3.5% nickel material for either piping components or equipment is
prohibited. 304 SS shall be used in place of or 3.5% nickel.
10. KLM Technology
Group
Project Engineering
Standard
www.klmtechgroup.com
Page : 10 of 216
Rev: 01
July 2012
KLM Technology Group
#03-12 Block Aronia,
Jalan Sri Perkasa 2
Taman Tampoi Utama
81200 Johor Bahru
Malaysia
PIPING MATERIAL SPECIFICATION
(PROJECT STANDARDS AND SPECIFICATIONS)
2.1.7 All underground piping components shall be coated or cold tape wrapping except
non-metal such as HDPE, FRP, etc.
2.1.8 Several common materials are now produced as “dual certified” or are multiple
marked, meaning that these materials conform to more than one material
specification or grade. Any material so marked may be used interchangeably for any
or all of the corresponding materials called out in the standard. The most common
example is “quad-stenciled” seamless steel pipe, which is marked “A(SA)53-
B/A(SA)106-B/API-5L-B/API-5L-X42”. This pipe may be used anywhere that
A(SA)53 Gr.B Type S or A(SA)106 Gr.B or API 5L-B or API 5L-X42 is specified.
Another is “dual-stenciled”304/304L stainless which may be used wherever either
304 or 304L is specified, or “dual-stenciled”316/316L stainless which may be used
wherever either 316 or 316L is specified. Material that are not multiple or dual-marked
may not be used in this manner.
2.1.9 Material used in the piping systems shall comply with ASTM standards. During the
engineering and procurement stage the Company will consider allowing other
internationally recognized standards to be used for limited application in the piping
system.
2.1.10 Galvanized pipes and fittings and flanges, etc. shall be only hot dip galvanized to
ASTM A153. Threads for galvanized items shall be clean and free from any
galvanizing. External surfaces where galvanizing has been burned-off during field
welding, etc., shall be wire brushed and zinc coated or cold galvanized using proper
paint only for external surfaces.
2.1.11 Low Temperature Carbon Steel (LTCS) is defined for this project as Charpy V-notch
impact-tested carbon steel. The minimum low design temperature where LTCS may
be used is -46 ℃.
2.1.12 Carbon steel piping and components requiring welding or heat cutting (torch) shall
have carbon content less than 0.33% wt%.
2.1.13 Austenitic stainless steel material (pipe, fitting, flange, plate, forging, casting, etc.)
shall be furnished in the solution annealed condition.
11. KLM Technology
Group
Project Engineering
Standard
www.klmtechgroup.com
Page : 11 of 216
Rev: 01
July 2012
KLM Technology Group
#03-12 Block Aronia,
Jalan Sri Perkasa 2
Taman Tampoi Utama
81200 Johor Bahru
Malaysia
PIPING MATERIAL SPECIFICATION
(PROJECT STANDARDS AND SPECIFICATIONS)
2.1.14 Structural grade steel is prohibited from being used in any piping system except for
structural support.
2.1.15 Undressed flame cut weld bevels on butt-welding ends are not permitted.
2.1.16 Material marking methods shall be in accordance with applicable product
specifications, except that hard stamping using other than low stress (round nose)
dies is prohibited.
2.1.17 Low alloy 2¼ Cr-½ Mo steels (A335-P22, A691-2¼ Cr, A234-WP22, A182-F22,
A387 Gr.22, etc.) are used in piping material, the carbon content of the base
material, weld metal and weld filler metal shall have greater than 0.05%.
2.1.18 When piping components shall be required 100% Radiography Test to weld area,
the piping components shall be provided a weld joint efficiency of 1.00.
2.1.19 All forgings shall be supplied in normalized condition except designated other heat
treatment in related code and standard, and weld repair are not acceptable.
2.1.20 Positive Material Identification (PMI) test shall be applied in accordance with
specification for Positive Material Identification.
2.1.21 Piping material shall be color marked in accordance with specification for Color
Marking for Piping Material Identification.