1
© 1994 – 2013 Fieldbus Foundation
2013 Fieldbus Foundation Seminar
“then you better start swimmin'
or you'll sink like a stone
for the times they are a-changin”
Allen Tighe / Chuck Carter
Fieldbus Centres at ECU & Lee College
FieldbusFieldbus
It’s Time for Training,It’s Time for Training,
so whenso when is thereis there Time ?Time ?
FieldbusFieldbus
It’s Time for Training,It’s Time for Training,
so whenso when is thereis there Time ?Time ?
2
© 1994 – 2013 Fieldbus Foundation
2013 Fieldbus Foundation Seminar
• As with any project, it is critical that the right skills sets are brought
to Fieldbus projects.
• Experience has shown that training of all members of the
project team, engineers, maintenance, operations staff, and
SALES / SUPPORT personnel is critical to the project’s
success.
• It often comes down to knowing the right questions to ask and/or
the right ANSWERS to give.
• Customers are becoming much more astute at asking smarter
questions. Can you provide the right answers ?
Questions & the right ANSWERS
3
© 1994 – 2013 Fieldbus Foundation
2013 Fieldbus Foundation Seminar
Separate vs Overall Approach
CapEx savings are just a SMALL part of the total picture
Overall installation satisfaction is affected by how well the
technology is implemented (OpEx)
&
! repeat business !
Long term success asks …
4
© 1994 – 2013 Fieldbus Foundation
2013 Fieldbus Foundation Seminar
Computer/HMIComputer/HMI
Field
Devices
Field
Devices
CONTROL ROOMCONTROL ROOM
FIELDFIELD
Power Supply/ConditionerPower Supply/Conditioner
…Will the customer know what to do
and will they do it right ?
Supplier’s role is helping the customer make informed decisions ?
5
© 1994 – 2013 Fieldbus Foundation
2013 Fieldbus Foundation Seminar
If you want to makeIf you want to makeIf you want to makeIf you want to make enemiesenemiesenemiesenemies,,,, try totry totry totry to changechangechangechange
somethingsomethingsomethingsomething....
Woodrow WilsonWoodrow WilsonWoodrow WilsonWoodrow Wilson
6
© 1994 – 2013 Fieldbus Foundation
2013 Fieldbus Foundation Seminar
Fieldbus = Change
<1930’s – Direct connected devices
1940’s – Pneumatic signal transmission
1950’s – 10-50/4-20mA replacing 3-15psi
1970’s – Process computers appear (PLCs)
1980’s – DCS implemented
1990’s – first FF systems
2000’s – Fieldbus crosses “chasm”
2000+ – Vendors begin to struggle with learning how
to respond to customer Fieldbus requests
= Change Happens
7
© 1994 – 2013 Fieldbus Foundation
2013 Fieldbus Foundation Seminar
Change is hardest onChange is hardest onChange is hardest onChange is hardest on
those caught bythose caught bythose caught bythose caught by
surprise !surprise !surprise !surprise !
8
© 1994 – 2013 Fieldbus Foundation
2013 Fieldbus Foundation Seminar
WorkstationWorkstation
TransmittersTransmitters
HMIHMI
TerminatorTerminator
Power SupplyPower Supply
Spur methodSpur method
H1 Bus WireH1 Bus Wire
Ethernet CableEthernet Cable
ConditionerConditioner
ActuatorActuator
HSE Linking DeviceHSE Linking Device
TerminatorTerminator
H1 BusH1 Bus
Change = learning NEW & unlearning OLD
Industry reports indicate that ~ 50% of commissioning problems are due to
poor installation practices (power/shielding/wiring/termination errors)
9
© 1994 – 2013 Fieldbus Foundation
2013 Fieldbus Foundation Seminar
Network interaction
Data integration
Network interaction
Data integration
Fieldbus
P
L
P
L
P
L
P
L
Control loop design
Parameters, terms,
configuration settings
What's to learn re your Fieldbus products
Physical Layer concepts
Device features
and selection
10
© 1994 – 2013 Fieldbus Foundation
2013 Fieldbus Foundation Seminar
Simple segments offer learning opportunities
A. Fieldbus Power - Conditioners / Supplies ?
B. JB’s, “Bricks”, & Coupling Devices ?
C. Field Devices / Commissioning ?
D. Shielding / Grounding ?
E. Terminators ?
F. Wire types ?
G. Redundancy ?
H. I. S. / FISCO ?
I. Surge Protection ?
J. Repeaters ?
K. Diagnostics / Testing ?
L. Plant DC Power ?
H1
Fieldbus
Ethernet/HSE
Maintenance
Operations
Ethernet/TCP/IP
Engineering
11
© 1994 – 2013 Fieldbus Foundation
2013 Fieldbus Foundation Seminar
1. Recognize applications for Fieldbus
2. Describe benefits and applications of Fieldbus
3. Define Fieldbus terms and concepts
4. Operate Fieldbus devices
5. Assess a Fieldbus infrastructure
6. Apply intrinsic safety and SIS concepts
7. Connect bus components
8. Commission Fieldbus devices
10. Work with Function Blocks and Parameters
11. Recognize network concepts, terms, and relationships
12. Apply control loop strategies
13. Identify host and device characteristics/features
14. Use required documentation/software
15. Identify resources for additional learning
16. Recognize unique Fieldbus data
17. …
At the end of the day, you should be able to :-
12
© 1994 – 2013 Fieldbus Foundation
2013 Fieldbus Foundation Seminar
Blocks
AI
ISDIAO
PID MAI
Devices
AI AI IS
AI
AO
PID
AO
PID
Power and
WiringPower I.S2
3
4
5
Fieldbus Learning – ONE
follow the yellow brick thingy
XD_Scale
Out_Scale
Cal_Min_Span
T
TT-101Configuration
PC use
and
Navigation
1
Left click, Right
Click
Drag/Drop, Insert,
Maximize,
Download etc…
13
© 1994 – 2013 Fieldbus Foundation
2013 Fieldbus Foundation Seminar
Troubleshooting
and Data
Analysis
Math
ISel Advanced
Control and
configurationMAI
DI
Advanced
PID
Feedforward
Enterprise
Applications
Hub
Firewall
Card
Hub
Town
Minicomputer
Workstation
Communications6
AI AOPIDControl Schema7
Engineer
Work Station
HMI
Visualization
Configuration8
9
10
11
Fieldbus Training Path – TWO
14
© 1994 – 2013 Fieldbus Foundation
2013 Fieldbus Foundation Seminar
Self Study - Resources to Consider
Textbooks (ISA Press)
Jonas Berge – ‘Fieldbuses for Process Control’
Ian Verhappen & Augusto Pereira – ‘FF pocketbook’
Fieldbus www.fieldbus.org
standards, guidelines (AG-181)
white Papers, registered device lists
“FUN” group ! (Fieldbus User Network)
Host Vendor sites / documentation
on-line instructional programs
manuals, guides, references …
vendor training schools
On-line web courses (eLearning)
15
© 1994 – 2013 Fieldbus Foundation
2013 Fieldbus Foundation Seminar
‘the‘the‘the‘the SuperlongevitySuperlongevitySuperlongevitySuperlongevity Revolution’Revolution’Revolution’Revolution’
“will require“will require“will require“will require everyone toeveryone toeveryone toeveryone to
become abecome abecome abecome a lifetimelifetimelifetimelifetime learnerlearnerlearnerlearner ----
peoplepeoplepeoplepeople will be able to work forwill be able to work forwill be able to work forwill be able to work for
decades longer than today’sdecades longer than today’sdecades longer than today’sdecades longer than today’s
employees”employees”employees”employees”
MichaelMichaelMichaelMichael G ZeyG ZeyG ZeyG Zey, Futurist,, Futurist,, Futurist,, Futurist, Nov/05Nov/05Nov/05Nov/05
16
© 1994 – 2013 Fieldbus Foundation
2013 Fieldbus Foundation Seminar
Learn and get hands-on experience :
attend a FF Training course
17
© 1994 – 2013 Fieldbus Foundation
2013 Fieldbus Foundation Seminar
FOUNDATIONTM Fieldbus Training Centers
18
© 1994 – 2013 Fieldbus Foundation
2013 Fieldbus Foundation Seminar
Facilities/Class Pictures
19
© 1994 – 2013 Fieldbus Foundation
2013 Fieldbus Foundation Seminar
SAIT
Certified Curriculum
Certified Professionals
5 days
Combination of hands-
on & lecture
Certified Technician
4 days
Combination of hands-
on and lecture
8 “state of the art”
workstations in our
Fieldbus Laboratory
Portable Lab kits for
on site training
Customized
Training
Modify core curriculum
to meet the needs of
your project or
corporate
specifications
On site or on campus
sait.ca
20
© 1994 – 2013 Fieldbus Foundation
2013 Fieldbus Foundation Seminar
www.knowthebus.org
Contact:
Chuck Carter
281-425-6473
22
© 1994 – 2013 Fieldbus Foundation
2013 Fieldbus Foundation Seminar
Summary / Conclusion
In an environment of rapidly changing
technologies, foundational skills become even
more critical.
Servicing a customer’s instrumentation and
control needs requires a crafted plan.
Sales people can become even more valuable and
can help minimize design “workarounds”, but
only if they are adequately educated.
23
© 1994 – 2013 Fieldbus Foundation
2013 Fieldbus Foundation Seminar
the average child asks 125 probing questions a day
a mere sixthe average adult asks
24
© 1994 – 2013 Fieldbus Foundation
2013 Fieldbus Foundation Seminar
the average child asks 125 probing questions a day
a mere sixthe average adult asks
Feel free to break the trend -
¿ Questions ?

Training and Education Presentation

  • 1.
    1 © 1994 –2013 Fieldbus Foundation 2013 Fieldbus Foundation Seminar “then you better start swimmin' or you'll sink like a stone for the times they are a-changin” Allen Tighe / Chuck Carter Fieldbus Centres at ECU & Lee College FieldbusFieldbus It’s Time for Training,It’s Time for Training, so whenso when is thereis there Time ?Time ? FieldbusFieldbus It’s Time for Training,It’s Time for Training, so whenso when is thereis there Time ?Time ?
  • 2.
    2 © 1994 –2013 Fieldbus Foundation 2013 Fieldbus Foundation Seminar • As with any project, it is critical that the right skills sets are brought to Fieldbus projects. • Experience has shown that training of all members of the project team, engineers, maintenance, operations staff, and SALES / SUPPORT personnel is critical to the project’s success. • It often comes down to knowing the right questions to ask and/or the right ANSWERS to give. • Customers are becoming much more astute at asking smarter questions. Can you provide the right answers ? Questions & the right ANSWERS
  • 3.
    3 © 1994 –2013 Fieldbus Foundation 2013 Fieldbus Foundation Seminar Separate vs Overall Approach CapEx savings are just a SMALL part of the total picture Overall installation satisfaction is affected by how well the technology is implemented (OpEx) & ! repeat business ! Long term success asks …
  • 4.
    4 © 1994 –2013 Fieldbus Foundation 2013 Fieldbus Foundation Seminar Computer/HMIComputer/HMI Field Devices Field Devices CONTROL ROOMCONTROL ROOM FIELDFIELD Power Supply/ConditionerPower Supply/Conditioner …Will the customer know what to do and will they do it right ? Supplier’s role is helping the customer make informed decisions ?
  • 5.
    5 © 1994 –2013 Fieldbus Foundation 2013 Fieldbus Foundation Seminar If you want to makeIf you want to makeIf you want to makeIf you want to make enemiesenemiesenemiesenemies,,,, try totry totry totry to changechangechangechange somethingsomethingsomethingsomething.... Woodrow WilsonWoodrow WilsonWoodrow WilsonWoodrow Wilson
  • 6.
    6 © 1994 –2013 Fieldbus Foundation 2013 Fieldbus Foundation Seminar Fieldbus = Change <1930’s – Direct connected devices 1940’s – Pneumatic signal transmission 1950’s – 10-50/4-20mA replacing 3-15psi 1970’s – Process computers appear (PLCs) 1980’s – DCS implemented 1990’s – first FF systems 2000’s – Fieldbus crosses “chasm” 2000+ – Vendors begin to struggle with learning how to respond to customer Fieldbus requests = Change Happens
  • 7.
    7 © 1994 –2013 Fieldbus Foundation 2013 Fieldbus Foundation Seminar Change is hardest onChange is hardest onChange is hardest onChange is hardest on those caught bythose caught bythose caught bythose caught by surprise !surprise !surprise !surprise !
  • 8.
    8 © 1994 –2013 Fieldbus Foundation 2013 Fieldbus Foundation Seminar WorkstationWorkstation TransmittersTransmitters HMIHMI TerminatorTerminator Power SupplyPower Supply Spur methodSpur method H1 Bus WireH1 Bus Wire Ethernet CableEthernet Cable ConditionerConditioner ActuatorActuator HSE Linking DeviceHSE Linking Device TerminatorTerminator H1 BusH1 Bus Change = learning NEW & unlearning OLD Industry reports indicate that ~ 50% of commissioning problems are due to poor installation practices (power/shielding/wiring/termination errors)
  • 9.
    9 © 1994 –2013 Fieldbus Foundation 2013 Fieldbus Foundation Seminar Network interaction Data integration Network interaction Data integration Fieldbus P L P L P L P L Control loop design Parameters, terms, configuration settings What's to learn re your Fieldbus products Physical Layer concepts Device features and selection
  • 10.
    10 © 1994 –2013 Fieldbus Foundation 2013 Fieldbus Foundation Seminar Simple segments offer learning opportunities A. Fieldbus Power - Conditioners / Supplies ? B. JB’s, “Bricks”, & Coupling Devices ? C. Field Devices / Commissioning ? D. Shielding / Grounding ? E. Terminators ? F. Wire types ? G. Redundancy ? H. I. S. / FISCO ? I. Surge Protection ? J. Repeaters ? K. Diagnostics / Testing ? L. Plant DC Power ? H1 Fieldbus Ethernet/HSE Maintenance Operations Ethernet/TCP/IP Engineering
  • 11.
    11 © 1994 –2013 Fieldbus Foundation 2013 Fieldbus Foundation Seminar 1. Recognize applications for Fieldbus 2. Describe benefits and applications of Fieldbus 3. Define Fieldbus terms and concepts 4. Operate Fieldbus devices 5. Assess a Fieldbus infrastructure 6. Apply intrinsic safety and SIS concepts 7. Connect bus components 8. Commission Fieldbus devices 10. Work with Function Blocks and Parameters 11. Recognize network concepts, terms, and relationships 12. Apply control loop strategies 13. Identify host and device characteristics/features 14. Use required documentation/software 15. Identify resources for additional learning 16. Recognize unique Fieldbus data 17. … At the end of the day, you should be able to :-
  • 12.
    12 © 1994 –2013 Fieldbus Foundation 2013 Fieldbus Foundation Seminar Blocks AI ISDIAO PID MAI Devices AI AI IS AI AO PID AO PID Power and WiringPower I.S2 3 4 5 Fieldbus Learning – ONE follow the yellow brick thingy XD_Scale Out_Scale Cal_Min_Span T TT-101Configuration PC use and Navigation 1 Left click, Right Click Drag/Drop, Insert, Maximize, Download etc…
  • 13.
    13 © 1994 –2013 Fieldbus Foundation 2013 Fieldbus Foundation Seminar Troubleshooting and Data Analysis Math ISel Advanced Control and configurationMAI DI Advanced PID Feedforward Enterprise Applications Hub Firewall Card Hub Town Minicomputer Workstation Communications6 AI AOPIDControl Schema7 Engineer Work Station HMI Visualization Configuration8 9 10 11 Fieldbus Training Path – TWO
  • 14.
    14 © 1994 –2013 Fieldbus Foundation 2013 Fieldbus Foundation Seminar Self Study - Resources to Consider Textbooks (ISA Press) Jonas Berge – ‘Fieldbuses for Process Control’ Ian Verhappen & Augusto Pereira – ‘FF pocketbook’ Fieldbus www.fieldbus.org standards, guidelines (AG-181) white Papers, registered device lists “FUN” group ! (Fieldbus User Network) Host Vendor sites / documentation on-line instructional programs manuals, guides, references … vendor training schools On-line web courses (eLearning)
  • 15.
    15 © 1994 –2013 Fieldbus Foundation 2013 Fieldbus Foundation Seminar ‘the‘the‘the‘the SuperlongevitySuperlongevitySuperlongevitySuperlongevity Revolution’Revolution’Revolution’Revolution’ “will require“will require“will require“will require everyone toeveryone toeveryone toeveryone to become abecome abecome abecome a lifetimelifetimelifetimelifetime learnerlearnerlearnerlearner ---- peoplepeoplepeoplepeople will be able to work forwill be able to work forwill be able to work forwill be able to work for decades longer than today’sdecades longer than today’sdecades longer than today’sdecades longer than today’s employees”employees”employees”employees” MichaelMichaelMichaelMichael G ZeyG ZeyG ZeyG Zey, Futurist,, Futurist,, Futurist,, Futurist, Nov/05Nov/05Nov/05Nov/05
  • 16.
    16 © 1994 –2013 Fieldbus Foundation 2013 Fieldbus Foundation Seminar Learn and get hands-on experience : attend a FF Training course
  • 17.
    17 © 1994 –2013 Fieldbus Foundation 2013 Fieldbus Foundation Seminar FOUNDATIONTM Fieldbus Training Centers
  • 18.
    18 © 1994 –2013 Fieldbus Foundation 2013 Fieldbus Foundation Seminar Facilities/Class Pictures
  • 19.
    19 © 1994 –2013 Fieldbus Foundation 2013 Fieldbus Foundation Seminar SAIT Certified Curriculum Certified Professionals 5 days Combination of hands- on & lecture Certified Technician 4 days Combination of hands- on and lecture 8 “state of the art” workstations in our Fieldbus Laboratory Portable Lab kits for on site training Customized Training Modify core curriculum to meet the needs of your project or corporate specifications On site or on campus sait.ca
  • 20.
    20 © 1994 –2013 Fieldbus Foundation 2013 Fieldbus Foundation Seminar www.knowthebus.org Contact: Chuck Carter 281-425-6473
  • 21.
    22 © 1994 –2013 Fieldbus Foundation 2013 Fieldbus Foundation Seminar Summary / Conclusion In an environment of rapidly changing technologies, foundational skills become even more critical. Servicing a customer’s instrumentation and control needs requires a crafted plan. Sales people can become even more valuable and can help minimize design “workarounds”, but only if they are adequately educated.
  • 22.
    23 © 1994 –2013 Fieldbus Foundation 2013 Fieldbus Foundation Seminar the average child asks 125 probing questions a day a mere sixthe average adult asks
  • 23.
    24 © 1994 –2013 Fieldbus Foundation 2013 Fieldbus Foundation Seminar the average child asks 125 probing questions a day a mere sixthe average adult asks Feel free to break the trend - ¿ Questions ?