Foundation for rom 2013 14 presentation

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Automation 2013 Mumbai
© 2013 Fieldbus Foundation

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• Definition
• The Business Challenges
• The Market Opportunity
• ROM as a Next Generation SCADA Enabler
• ROM Product Development
• Demo Program
• Sponsorship

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• Oil & Gas Pipeline SCADA
• Offshore Platforms
• Oil & Gas Fields
• Water & Wastewater
SCADA
• Tank Farms & Terminal
Automation
• Mining
All are Fastest Growing Marketing in Process

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• Plant operations are becoming more geographically dispersed
• Remote operations are moving into more dangerous places
where we don’t want to minimize exposure to risk
• Old SCADA systems cannot support the requirements of the
new face of remote operations

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• Jamnagar: World’s largest
single location refinery
complex

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• Petrobras will spend $236.7 billion from
2013- 2017 developing an estimated 5
billion barrels of reserves.
• Largest planned capex spending in an
industry used to spending huge sums.
• New projects in E&P account for over
$147 billion.

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• Move from steady state to dynamic
environment
• Dynamically changing supply and
demand
• Tighter production specifications
• Increased regulatory pressure
• Increasingly challenging to send
operators to remote service areas
Workers Check a Pipeline in China
Source: AP

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• Systems collect historical data
• End users analyze the data using their tools and their intellect
• End user make decisions about the future based on historical data
• Steady state environment
• “Rigid, hierarchical”: ARC Advisory Group
• Hard wired
• Large degree of customization is often the case
• Run to failure

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• What were once transactional variables are now real
time variables
• We need automation technologies that provide instant,
real time information to respond effectively
• Let’s make decisions on what is really happening, not
what happened, or what we think might happen
• Let’s eliminate the significant amount of money spent
on customization

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• Fieldbus is really a platform for risk
management
• We need better traceability, what
happened and when? Who did it?
• Avoid sending humans to remote
locations where hazards exist
• Remote processes can have a lot of
safety interlocks. Fieldbus provides a
single solution for both BPCS and
safety
• Avoiding even one incident more than
pays for the automation investment

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• Integrating disparate wireless technologies: Maybe users want to
use both?
• Increased security and critical infrastructure protection

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0%
5%
10%
15%
20%
25%
30%
35%
Routine
check
No
Problem
Calibration
shift
Zero Off Plugged
lines
Failed
35%
28%
20%
6% 6%
4%
Source: Shell Global Solutions
63% of maintenance labor
results in no action!

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10-15 percent 20-40 Percent 20-40 Percent
“Saves”
Reduced
Unplanned
Shutdowns

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• FOUNDATION for ROM can address these key
business issues
• Standards based environment that is sustainable
• Significantly reduced lifecycle costs
• Reduced customization
• Increased safety

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• FOUNDATION for ROM has the potential to transform
remote operations, providing greater reliability and
reduced costs.

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I/O
Wireless
FOUNDATION for ROM Device
H1
Control Room
Wireless Backhaul Enables
Access To Remote Sensors
Using
Standard Wireless
Technologies
Remote Process
HSE Wired and Wireless Backhaul
BACKHAUL:
WIFI, WIMAX,
SATELLITE
CELLULAR, ETC.
HART

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• More than a simple protocol
translation gateway
• Capability Can be Embedded
into Existing RTUs,
Controllers, etc.
• Will be Tested & Registered
with Fieldbus Foundation
• We are close to testing and
registering our first wave of
products!

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Conventional
I/O
WirelessHART
H1 HART
I/O
ISA100.11a
Diagnostic
&
Instrument
Data
Diagnostic
&
Instrument
Data
Diagnostic
&
Instrument
Data
Diagnostic
&
Instrument
Data
Diagnostic
&
I/O Data
FOUNDATION Infrastructure for Data Management and Diagnostic Information
Transducer
Blocks
Transducer
Blocks
Transducer
Blocks
Transducer
Blocks

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HSE Wireless Backhaul
Conforms to ISA100.15 Host System
Central Control Room
Remote Monitoring Station
Etc.
Conventional
I/O
WirelessHART
H1 HART
I/O
ISA100.11a
Diagnostic
&
Instrument
Data
Diagnostic
&
Instrument
Data
Diagnostic
&
Instrument
Data
Diagnostic
&
Instrument
Data
Diagnostic
&
I/O Data
FOUNDATION Infrastructure for Data Management and Diagnostic Information
Transducer
Blocks
Transducer
Blocks
Transducer
Blocks
Transducer
Blocks

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• Easier audit trail and reporting
• Data is time-stamped
• FOUNDATION Fieldbus devices can
indicate data quality -- whether signals
communicating setpoints, PVs, etc.
have good, bad or uncertain quality.
• Structured data and data quality
means improved handling of failures
when one does happen.
• Failure is alarmed, handled by control
algorithm

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Failure
Function
Check
Out of
Specification
Maintenance
Required
Failure
Function
Check
Out of
Specification
Maintenance
Required
Plugged
Impulse line
Calibration Has
Drifted
Device Memory
Error
Device Internal
Temperature High
H1 + HSE

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• Fragmented market with proprietary programmable RTUs –
Not Configurable
• Users want configurable DCS style applications support
• Users want support for data quality and automatic fault
handling
• Users want products supported by traditional DCS
configuration tools
• Users want converged support for wired and wireless
busses

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• Brings benefits of DCS style integration to the RTU market
place
• Can be designed to work over slow, intermittent, or
unreliable backhaul links
• Supports change reporting to historian

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• Large number of single purpose proprietary
networks
• User designed and implemented
• ISA100.15 Backhaul Technology
• Multi purpose (mixed use) standardized
technology
• Foundation and Vendor support
• Applicable in many industries
• Uses ISA99 Security Models

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• Enables Vendors to fill existing gaps
in product and service offerings with
support from industry standards and
the Fieldbus Foundation
• Vendors can differentiate products
and services to add value
• Reduces risk and maximizes
opportunity for everyone

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• If you Already Support FOUNDATION Fieldbus,
Development Costs are Incremental
• You can Embed ROM in Existing Products
• Provides a Leap Forward for SCADA
Platforms

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Analog Input
Analog Output
Bias & Gain
Control Selector
Discrete Input
Discrete Output
Manual Loader
PD Control
PID Control
Ratio Control
Basic Control
Analog Alarm
Arithmetic
Deadtime
Device Control
8 Channel Discrete Input/Output
Flexible Function Block
Input Selector
Integrator
Lead/Lag
Setpoint Ramp Generator
Signal Characterizer
Splitter
Timer
Advanced Control
Large Point Count Remote Devices
64 Channel Discrete Input/Output
16 Channel Analog Input/Output
Wired HART ® Connectivity
Wireless Connectivity
Wireless HSE Backhaul
Wireless Field Devices
WirelessHART®
ISA100.11a
Remote Operations Management
Safety Instrumented
Functions

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• Pilot plant at CENPES
research facility outside of
Rio.
• Largest oil and gas related
research center in the
southern hemisphere.
• The demo showed full
functionality of ROM,
including wireless devices
integration, remote I/O
integration, and wireless
backhaul capability.

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• “The Fieldbus Foundation’s ROM solution is attractive to us,
since we want to gain access to diagnostic information from
devices installed at our remote sites,” said Borges. “Petrobras is
committed to investing in this type of technology, and is seeking
the most effective solutions available in the marketplace.” --
Miguel Borges, Petrobras

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• February 2014
• Full functionality of ROM, WirelessHART and ISA100.11a Device
Integration
• The largest refinery in the world!

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• FOUNDATION for ROM Addresses the Business
Requirements for Remote Operations
• A Single, Standard Easy to Manage Infrastructure that
Integrated Wireless, Wired Devices, Remote I/O
• Single Standard Backhaul
• Reduces Costs Significantly
• Addresses Shortcomings of Traditional RTU/SCADA
Marketplace
• Demos are Proving the Technology Works!
• Interested? Talk to us to get Involved!

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Foundation for rom 2013 14 presentation

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