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Manage constant
business
evolution
NIKE S&OP PROCESS
Torben S Hansen
S&OP director Apparel and
Action Sports
About myself:
•! 15 years at Nike
•! Apparel
•! Equipment
•! S&OP
•! Inventory Planning
•! Demand Planning
•! Sourcing
Prior to Nike:
•! Logistics & Sales
•! Pharmaceuticals & Seafood
business
•! Worked/lived in Denmark,
England, Greenland &
Netherlands
24 BILLION GLOBALLY
22 OCTOBER 2012 | PAGE 3
6 BILLION - 235M EUROPE
22 OCTOBER 2012 | PAGE 4
!"#$$
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N. ASIA
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AMERICAS
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S. ASIA
1,000+/-
!"#$%&'()*
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165K
22 OCTOBER 2012 | PAGE 5
1DC * (* 2 SATELITE DC’S RUSSIA & TURKEY)
22 OCTOBER 2012 | PAGE 6
FUNCTIONAL EXPERTISE
22 OCTOBER 2012 | PAGE 7
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DATA & INFO
SO WHAT’S THE CHALLENGE ??
22 OCTOBER 2012 | PAGE 9
ORG CHANGE => MULTIPLE VIEWS
22 OCTOBER 2012 | PAGE 10
CATEGORY
22 OCTOBER 2012 | PAGE 11
LINE CONSTRUCT
22 OCTOBER 2012 | PAGE 12
PRODUCT ENGINE
22 OCTOBER 2012 | PAGE 13
DISCONNECT ?
22 OCTOBER 2012 | PAGE 14
Category
Product engineFinance
CHALLENGES
22 OCTOBER 2012 | PAGE 15
1.! Translate multiple views into one consolidated forecast
2.! Different understanding of “burning” supply chain issues
3.! Multiple point of views - which one to execute
4.! Short term fire fighting – distracts long term focus
5.! Mismatch in Demand & Supply – under/over utilisation of resources
6.! Data sources & definitions not (always) aligned x-functions
GREAT TEAM - FOCUS
22 OCTOBER 2012 | PAGE 16
RE-EDUCATE
22 OCTOBER 2012 | PAGE 17
1. DEFINITION:
S&OP a continuous process for making Demand & Supply decisions across
functions focused on reliable achievement of margin & growth plans &
link day-to-day operational realities with business goals and functional plans.
3. SUCCESS:
S&OP is successful when multiple levels of alignment are achieved, and functions
use one aligned S&OP number as the operating plan to avoid surprises and to
optimize results.
2. PURPOSE:
S&OP enables decision-makers to reach consensus on a single x-functional
operating plan including the allocation of critical resources to reach corporate
performance targets.
STRUCTURE
22 OCTOBER 2012 | PAGE 18
1.! Visibility & Awareness (performance processes)
2.! Co-ordination & Collaboration (cross-functional & cross CAT. / PE)
3.! Decisions, Actions & Results (demand & supply results, EBIT)
RELAY
22 OCTOBER 2012 | PAGE 19
STEPS
Step 1:
Planning
(Long range)
2-3 years out
Step 2:
Merchandizing
9–12 months out
Step 3:
Selling
6 months out
what do we bring
to market
what’s our growth plans
Financial plans
Long range source plan
Step 5:
Supplying
Step 4:
Buying
6 months out
when and how much
do we buy
what will we
sell
Primary focus:
Product engine
Execution
22 OCTOBER 2012 | PAGE 20
will products be
on time)
Step 6:
Retailing
Sell through
Primary focus:
Category Planning
Step 7:
Cleaning
“keep market clean”
Seasonal “learning’s”
STEPS
Step 1:
Planning
(Long range)
2-3 years out
Step 2:
Merchandizing
9–12 months out
Step 3:
Selling
6 months out
what do we bring
to market
what’s out growth plans
Financial plans
Long range source plan
Step 5:
Supplying
Step 4:
Buying
6 months out
when and how much
do we buy
what will we
sell
Primary focus:
Product engine
Execution
22 OCTOBER 2012 | PAGE 21
will products be
on time)
Step 6:
Retailing
Sell through
Primary focus:
Category Planning
Step 7:
Cleaning
“keep market clean”
Seasonal “learning’s”
STEPS
Step 1:
Planning
(Long range)
2-3 years out
Step 2:
Merchandizing
9–12 months out
Step 3:
Selling
6 months out
what do we bring
to market
what’s our growth plans
Financial plans
Long range source plan
Step 5:
Supplying
Step 4:
Buying
6 months out
when and how much
do we buy
what will we
sell
Primary focus:
Product engine
Execution
22 OCTOBER 2012 | PAGE 22
will products be
on time)
Step 6:
Retailing
Sell through
Primary focus:
Category Planning
Step 7:
Cleaning
“keep market clean”
Seasonal “learning’s”
S&OP TOPICS
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22 OCTOBER 2012 | PAGE 24
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CLEAR R&R
22 OCTOBER 2012 | PAGE 25
22 OCTOBER 2012 | PAGE 26
PRODUCT MANAGEMENT
- Align on SKU number requirement
- Agree product spread offering through Season
- Actions to maximize on time commercialization
FORECAST, SELL & BUY
- S&OP number aligned on supply and demand
- Align on Buy Risk for Season
- Mid Range capacity planning based on projections
- Review Negative Sales Actuals and Forecast
SOURCE & MAKE
- Air freight strategy
- Factory capacity issues and/or delays
DELIVERY AND ORDER MANAGEMENT
- Holds and contract management
- Inventory Re-alloaction
- Inbound/Outbound flow planning
RETAIL AND CONSUMER
- Review G2N performance and create action plan
- Inventory account cover: issues &opportunities
SEASONAL CLEAN UP
- Last season and prior inventory review and liquidation strategy
- Dynamic life cycle
Product Mgt
LEG 1
Forecast, Sell &
Buy
LEG 2
Source and
Make
LEG 3
Delivery and
OM
LEG 4
Retail and
Consumer
LEG 5
Seasonal Clean
up
LEG 6
KPI
Systematic review process by category through a logical grouping
of seasonal activities and KPI’s
One source, one definition and clear KPI’s
for all related functions
METRICS
FY Forecast
Sales Demand Forecast Accuracy
Demand Planning Forecast Accuracy
Buy Risk
Cancellations Tracking
Returns Forecast
GFP Capacity Simulations +2 Quarters
Order Entry Adherence
Order Spread
SOURCE
FFP
PE
PE
PE
FFP
FFP
OM
Sales
Sales
Specific KPI’s and targets per Leg
22 OCTOBER 2012 | PAGE 27
S&OP OPERATING MODEL
BALANCE
ServiceCost
22 OCTOBER 2012 | PAGE 28
THERE IS NO FINISH LINE
22 OCTOBER 2012 | PAGE 29
KEY LEARNING’S
•! Open to constant business evolution
•! Roles & Responsibility evolve over time
•! Create (shared) understanding “who does what”
•! Clear timelines for critical business decisions
•! Constant education of S&OP participants
•! We are never “done” with S&OP process
•! Positive & receptive to change
•! Don’t forget to have fun along the journey
22 OCTOBER 2012 | PAGE 30
ULTIMATE S&OP GOAL
31
Product
Creation
SELL and
BUY
PRODUCT
AVAILABILE
DELIVER
CONSUMER
APETITE
MANAGE
INVENTORY
NIKE SUPPLY CHAIN
KEEP IMPROVING
22 OCTOBER 2012 | PAGE 32

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Managing Constant Business Evolution, Nike

  • 2. Torben S Hansen S&OP director Apparel and Action Sports About myself: •! 15 years at Nike •! Apparel •! Equipment •! S&OP •! Inventory Planning •! Demand Planning •! Sourcing Prior to Nike: •! Logistics & Sales •! Pharmaceuticals & Seafood business •! Worked/lived in Denmark, England, Greenland & Netherlands
  • 3. 24 BILLION GLOBALLY 22 OCTOBER 2012 | PAGE 3
  • 4. 6 BILLION - 235M EUROPE 22 OCTOBER 2012 | PAGE 4 !"#$$ %&#'#(!$ !"#$$!"#$$ N. ASIA ()*$$ #"'&&*$ ()*$$()*$$ AMERICAS "!$ (&'&&*$ "!$ EMEA +,&$ (,)'!&($ +,&$+,&$ S. ASIA 1,000+/- !"#$%&'()* 50+/- +%,-$&'()* 1 MIL+**.%&/(&)*
  • 6. 1DC * (* 2 SATELITE DC’S RUSSIA & TURKEY) 22 OCTOBER 2012 | PAGE 6
  • 7. FUNCTIONAL EXPERTISE 22 OCTOBER 2012 | PAGE 7 F i n a n c e O p e r a t i o n s S a l e s R e t a i l M e r c h a n d i s i n g T e r r i t o r i e s D e m a n d S u p p l y C a t e g o r i e s
  • 9. SO WHAT’S THE CHALLENGE ?? 22 OCTOBER 2012 | PAGE 9
  • 10. ORG CHANGE => MULTIPLE VIEWS 22 OCTOBER 2012 | PAGE 10
  • 12. LINE CONSTRUCT 22 OCTOBER 2012 | PAGE 12
  • 13. PRODUCT ENGINE 22 OCTOBER 2012 | PAGE 13
  • 14. DISCONNECT ? 22 OCTOBER 2012 | PAGE 14 Category Product engineFinance
  • 15. CHALLENGES 22 OCTOBER 2012 | PAGE 15 1.! Translate multiple views into one consolidated forecast 2.! Different understanding of “burning” supply chain issues 3.! Multiple point of views - which one to execute 4.! Short term fire fighting – distracts long term focus 5.! Mismatch in Demand & Supply – under/over utilisation of resources 6.! Data sources & definitions not (always) aligned x-functions
  • 16. GREAT TEAM - FOCUS 22 OCTOBER 2012 | PAGE 16
  • 17. RE-EDUCATE 22 OCTOBER 2012 | PAGE 17 1. DEFINITION: S&OP a continuous process for making Demand & Supply decisions across functions focused on reliable achievement of margin & growth plans & link day-to-day operational realities with business goals and functional plans. 3. SUCCESS: S&OP is successful when multiple levels of alignment are achieved, and functions use one aligned S&OP number as the operating plan to avoid surprises and to optimize results. 2. PURPOSE: S&OP enables decision-makers to reach consensus on a single x-functional operating plan including the allocation of critical resources to reach corporate performance targets.
  • 18. STRUCTURE 22 OCTOBER 2012 | PAGE 18 1.! Visibility & Awareness (performance processes) 2.! Co-ordination & Collaboration (cross-functional & cross CAT. / PE) 3.! Decisions, Actions & Results (demand & supply results, EBIT)
  • 20. STEPS Step 1: Planning (Long range) 2-3 years out Step 2: Merchandizing 9–12 months out Step 3: Selling 6 months out what do we bring to market what’s our growth plans Financial plans Long range source plan Step 5: Supplying Step 4: Buying 6 months out when and how much do we buy what will we sell Primary focus: Product engine Execution 22 OCTOBER 2012 | PAGE 20 will products be on time) Step 6: Retailing Sell through Primary focus: Category Planning Step 7: Cleaning “keep market clean” Seasonal “learning’s”
  • 21. STEPS Step 1: Planning (Long range) 2-3 years out Step 2: Merchandizing 9–12 months out Step 3: Selling 6 months out what do we bring to market what’s out growth plans Financial plans Long range source plan Step 5: Supplying Step 4: Buying 6 months out when and how much do we buy what will we sell Primary focus: Product engine Execution 22 OCTOBER 2012 | PAGE 21 will products be on time) Step 6: Retailing Sell through Primary focus: Category Planning Step 7: Cleaning “keep market clean” Seasonal “learning’s”
  • 22. STEPS Step 1: Planning (Long range) 2-3 years out Step 2: Merchandizing 9–12 months out Step 3: Selling 6 months out what do we bring to market what’s our growth plans Financial plans Long range source plan Step 5: Supplying Step 4: Buying 6 months out when and how much do we buy what will we sell Primary focus: Product engine Execution 22 OCTOBER 2012 | PAGE 22 will products be on time) Step 6: Retailing Sell through Primary focus: Category Planning Step 7: Cleaning “keep market clean” Seasonal “learning’s”
  •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what when
  • 24. FRACI 22 OCTOBER 2012 | PAGE 24 ! "#$%&'( ) %*#+(&,- ./! 0/ 12 ) 34 *-.54 6 '$%$"# ! %7#4 2#&"8 /9 -! :./ ;6 / < (+'4 *'"4 ) %*#+(&,- ;2 ;#(-=>#&&-- ;2 ! " # $%&'($'&)*(+,(-$ . ! / / # # # / / / 0 ! ! " 1$%&'($'&)*(+,(- ! ! / / # # . 2# / / / 0 / 3,+'(4$. 56,7'8- / . 202 # / / ! ! ! / / / ! / . 56,7'8-$0&)*(+,(-$ 9*65882':-;56)<,4= . 20 # / ! # # # / / / ! ! >?@$. 56,7'8-$91A = / ! ! # # 0 / . B B ! ! /(C,(-56D$. 56,7'8- / ! 02# ! ! ! . / / ! / E:D$8-6'-,*D ! # 0 ! ! ! ! . / B ! ! " :%%&D$! ;')($. &5F$ 3,-,6+)('-)5($ 93! 23# " $8%&)-= B B # ! / / B . 0 # B / . '7-56D$! '%'7)-D$ 0&&57'-)5($9%654:7-= . # / / B 02# # ! / B ! C G64,6$HI$J$! 5(-6'7-$ +'('*,+,(- . ! ! # 20 / # B ! ! B ! # 0)6$. 6,)*;- . / 0$ # / ! B ! # / ! ! /(C,(-56D$16)56)-D$ 0&&57'-)5( . 2! / # # / 0 ! / # B ! C # ,'&&57'-)5($2$ A K7&:8)5(8$ / B / 0 B ! B / . 2# B I I " ;)%%)(*$-'6*,-8$2$ >5'&B8,--)(* / B / # # # B . # ! / 0 /(C,(-56D$L)M:)4'-)5( . 2# B # ! ! # B . B # 0 C who
  • 25. CLEAR R&R 22 OCTOBER 2012 | PAGE 25
  • 26. 22 OCTOBER 2012 | PAGE 26 PRODUCT MANAGEMENT - Align on SKU number requirement - Agree product spread offering through Season - Actions to maximize on time commercialization FORECAST, SELL & BUY - S&OP number aligned on supply and demand - Align on Buy Risk for Season - Mid Range capacity planning based on projections - Review Negative Sales Actuals and Forecast SOURCE & MAKE - Air freight strategy - Factory capacity issues and/or delays DELIVERY AND ORDER MANAGEMENT - Holds and contract management - Inventory Re-alloaction - Inbound/Outbound flow planning RETAIL AND CONSUMER - Review G2N performance and create action plan - Inventory account cover: issues &opportunities SEASONAL CLEAN UP - Last season and prior inventory review and liquidation strategy - Dynamic life cycle Product Mgt LEG 1 Forecast, Sell & Buy LEG 2 Source and Make LEG 3 Delivery and OM LEG 4 Retail and Consumer LEG 5 Seasonal Clean up LEG 6 KPI Systematic review process by category through a logical grouping of seasonal activities and KPI’s One source, one definition and clear KPI’s for all related functions METRICS FY Forecast Sales Demand Forecast Accuracy Demand Planning Forecast Accuracy Buy Risk Cancellations Tracking Returns Forecast GFP Capacity Simulations +2 Quarters Order Entry Adherence Order Spread SOURCE FFP PE PE PE FFP FFP OM Sales Sales Specific KPI’s and targets per Leg
  • 27. 22 OCTOBER 2012 | PAGE 27 S&OP OPERATING MODEL
  • 29. THERE IS NO FINISH LINE 22 OCTOBER 2012 | PAGE 29
  • 30. KEY LEARNING’S •! Open to constant business evolution •! Roles & Responsibility evolve over time •! Create (shared) understanding “who does what” •! Clear timelines for critical business decisions •! Constant education of S&OP participants •! We are never “done” with S&OP process •! Positive & receptive to change •! Don’t forget to have fun along the journey 22 OCTOBER 2012 | PAGE 30
  • 31. ULTIMATE S&OP GOAL 31 Product Creation SELL and BUY PRODUCT AVAILABILE DELIVER CONSUMER APETITE MANAGE INVENTORY NIKE SUPPLY CHAIN
  • 32. KEEP IMPROVING 22 OCTOBER 2012 | PAGE 32