Influence of the speed in advance and the laser’s power on the zone affected ...IOSR Journals
Abstract: The Laser cutting is a very important manufacturing technology. But this method has some
disadvantages, among which we find the emergence of a Thermically Affected Zone ZAT can dramatically alter
the characteristics of the processed material which affects its behaviour during its use. For this, we have tried in
this article to study the effect of the forward speed and the laser power in this area (thickness, hardening). In
this context, tests were made on steel C45 where we relied on the method of experiment plans to create a
mathematical model Significant coefficients are obtained by carrying out a variance analysis ANOVA on the
level of 5% of significance. We find that the speed in advance and the power of the laser have a great effect on
the ZAT.
Keywords: Cutting, Laser CO2, Heat Affected Zone.
International Journal of Engineering and Science Invention (IJESI) is an international journal intended for professionals and researchers in all fields of computer science and electronics. IJESI publishes research articles and reviews within the whole field Engineering Science and Technology, new teaching methods, assessment, validation and the impact of new technologies and it will continue to provide information on the latest trends and developments in this ever-expanding subject. The publications of papers are selected through double peer reviewed to ensure originality, relevance, and readability. The articles published in our journal can be accessed online.
Effect of process parameters using friction stir processing /welding of steel...Husain Mehdi
Microstructural changes and flow of material have be comprehensively studied by many researchers. A lot of studies have been conducted by changing the process parameters such as axial load, feed, speed of the tool, tool geometry, tool tilt angle etc. to find the optimum process parameters. Friction stir welding can be applied on various materials such as aluminum, manganese, copper. Till date majority of the research and development was done on aluminum alloys. This is so because Al alloys are easy to deform at relatively low temperatures (approximately below 550 Celsius). Also, they are easier to weld as compared to other materials. But these days a lot of studies are being conducted on carrying out friction stir processing on steel. This process improves mechanical properties like tensile strength, ductility, micro-hardness etc.
A Review on Parametric Optimization of Laser Engraving using Fiber Laser on S...IJSRD
This Review Paper describes effects of laser Engraving on various materials by varying process parameters and by using different laser engraving machines. Laser Engraving is a non-conventional machining process for engraving/marking and it is a non-contact type process. Previously where only Electrical Discharge Machines were used, laser engraving and marking have replaced them due to a unique combination of speed and versatility. In Laser Engraving process material removal is done layer by layer and which is in the range of very few microns. This Review paper shows progress and research in the field of laser engraving process. Different types of laser machines such as Fiber Laser, CO2 laser, Nd: YAG Lasers are industrially used & available in recent time. Therefore for Optimum Use of Laser energy it is necessary to optimize process parameters to get best Quality Engraving/Markings. This paper deals with important progress work on laser engraving and its process parameters.
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology
Influence of the speed in advance and the laser’s power on the zone affected ...IOSR Journals
Abstract: The Laser cutting is a very important manufacturing technology. But this method has some
disadvantages, among which we find the emergence of a Thermically Affected Zone ZAT can dramatically alter
the characteristics of the processed material which affects its behaviour during its use. For this, we have tried in
this article to study the effect of the forward speed and the laser power in this area (thickness, hardening). In
this context, tests were made on steel C45 where we relied on the method of experiment plans to create a
mathematical model Significant coefficients are obtained by carrying out a variance analysis ANOVA on the
level of 5% of significance. We find that the speed in advance and the power of the laser have a great effect on
the ZAT.
Keywords: Cutting, Laser CO2, Heat Affected Zone.
International Journal of Engineering and Science Invention (IJESI) is an international journal intended for professionals and researchers in all fields of computer science and electronics. IJESI publishes research articles and reviews within the whole field Engineering Science and Technology, new teaching methods, assessment, validation and the impact of new technologies and it will continue to provide information on the latest trends and developments in this ever-expanding subject. The publications of papers are selected through double peer reviewed to ensure originality, relevance, and readability. The articles published in our journal can be accessed online.
Effect of process parameters using friction stir processing /welding of steel...Husain Mehdi
Microstructural changes and flow of material have be comprehensively studied by many researchers. A lot of studies have been conducted by changing the process parameters such as axial load, feed, speed of the tool, tool geometry, tool tilt angle etc. to find the optimum process parameters. Friction stir welding can be applied on various materials such as aluminum, manganese, copper. Till date majority of the research and development was done on aluminum alloys. This is so because Al alloys are easy to deform at relatively low temperatures (approximately below 550 Celsius). Also, they are easier to weld as compared to other materials. But these days a lot of studies are being conducted on carrying out friction stir processing on steel. This process improves mechanical properties like tensile strength, ductility, micro-hardness etc.
A Review on Parametric Optimization of Laser Engraving using Fiber Laser on S...IJSRD
This Review Paper describes effects of laser Engraving on various materials by varying process parameters and by using different laser engraving machines. Laser Engraving is a non-conventional machining process for engraving/marking and it is a non-contact type process. Previously where only Electrical Discharge Machines were used, laser engraving and marking have replaced them due to a unique combination of speed and versatility. In Laser Engraving process material removal is done layer by layer and which is in the range of very few microns. This Review paper shows progress and research in the field of laser engraving process. Different types of laser machines such as Fiber Laser, CO2 laser, Nd: YAG Lasers are industrially used & available in recent time. Therefore for Optimum Use of Laser energy it is necessary to optimize process parameters to get best Quality Engraving/Markings. This paper deals with important progress work on laser engraving and its process parameters.
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology
Study on the effects of ceramic particulates (sic, al2 o3 and cenosphere) on ...eSAT Journals
Abstract This paper investigates the sliding wear behaviour of three different composites. Three different reinforcements are under taken for this study namely SiC, Al2O3 and Cenosphere. Along with it percentage reinforcement is also varied from 8wt% to 16wt.%. Other factors applied normal load and sliding speed are also considered. Taguchi design of experimental technique is employed for the study of sliding wear. It is observed that SiC reinforced composites show better wear resistance than Al2O3 and Cenosphere reinforced composites. Regression and artificial neural network (ANN) is used to develop a model to predict the wear loss. It is observed that artificial neural network is more efficient than regression. Keywords: A. Metal-matrix composites (MMCs); B.Wear; C.Taguchi D. Nueral Network
Deformation behavior of consecutive workpieces and Stable -Unstable Flow in Materials Processed in equal channel angular pressing and grain refinement.
Optimization of WEDM Process Parameters on Titanium Alloy Using Taguchi MethodIJMER
International Journal of Modern Engineering Research (IJMER) is Peer reviewed, online Journal. It serves as an international archival forum of scholarly research related to engineering and science education.
International Journal of Modern Engineering Research (IJMER) covers all the fields of engineering and science: Electrical Engineering, Mechanical Engineering, Civil Engineering, Chemical Engineering, Computer Engineering, Agricultural Engineering, Aerospace Engineering, Thermodynamics, Structural Engineering, Control Engineering, Robotics, Mechatronics, Fluid Mechanics, Nanotechnology, Simulators, Web-based Learning, Remote Laboratories, Engineering Design Methods, Education Research, Students' Satisfaction and Motivation, Global Projects, and Assessment…. And many more.
International Journal of Engineering Research and Development (IJERD)IJERD Editor
journal publishing, how to publish research paper, Call For research paper, international journal, publishing a paper, IJERD, journal of science and technology, how to get a research paper published, publishing a paper, publishing of journal, publishing of research paper, reserach and review articles, IJERD Journal, How to publish your research paper, publish research paper, open access engineering journal, Engineering journal, Mathemetics journal, Physics journal, Chemistry journal, Computer Engineering, Computer Science journal, how to submit your paper, peer reviw journal, indexed journal, reserach and review articles, engineering journal, www.ijerd.com, research journals,
yahoo journals, bing journals, International Journal of Engineering Research and Development, google journals, hard copy of journal
Experimental and numerical evaluation of plasticity model with ductile damage...IJERA Editor
This work aims to develop a methodology for numerical evaluation via finite elements applied to projects shields sheet metal. To validate the methodology physical test were conduct and were compare with the numerical simulation. In the simulation, a plasticity material modelit was used at high strain rates, besides the insertion of a damage model through forming limit diagram (FLD) to capture the initiation of damage and energy criteria for propagation of the fracture. The tested shielding design is for the II-A protection level using the type 9mm ammunition.
Optimizing the process parameters of friction stir welded joint of magnesium ...eSAT Publishing House
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology
Evaluation the Effect of Machining Parameters on MRR of Mild SteelIJSRD
Turning metal removal is the removal of metal outside diameter of a rotating cylindrical workpiece. As it is used to reduce the diameter. of the work piece generally to a specified dimension and to produce a smooth finish on the metal. Often, the work piece is turned so that the sections have different diameters. As is the machining operation that produces cylindrical. In its basic form, it can be defined as an outer surface machining: Based on the findings of the Pilot study, actual experimentation work will be designed and input machining parameters and their values finalized. The results are expected to show that the response variables (output parameters) strongly influenced by the control factors (input parameters). So, the results which are obtained after experimentation analyzed and modeled for their application in manufacturing industry It is concluded that for MRR be maximum factor Cutting speed has to be at high level 3, Feed has to be at high level & D.O.C has to be at high level.
Correlation between Residual Stress and hardness response generated by Laser ...Dr. Suraiya Zabeen
We have investigated the hardening response, residual stress generation and microstructural changes in aluminium alloy 2624 owing to laser shock peening. The alloy was studied in two heat treatment conditions, T351 and T39, that have 20% difference in yield strength: hence the effects of laser power density and multiple peen impacts on materials with nominally identical physical properties but with different hardening responses has been studied. Hardness was characterised by nanoindentation, and residual stresses were measured by incremental hole drilling.
The magnitude and the depth of the peak compressive residual stresses increase with increasing power densities as well as the number of laser impacts, before reaching a saturation point above which loss of surface compression occurs. Maximum compressive residual stresses were around −350 MPa, and maximum hardness increase was around 22%. The treatment has a noticeable effect in changing the microstructures of the T351 temper while the T39 remained almost unchanged.
Improvement of Surface Roughness of Nickel Alloy Specimen by Removing Recast ...IJMER
Abstract: In this investigation, experimental work and computational work are combined to obtain improvement in the surface roughness of nickel alloy specimen, the machining is carried out by means of CNC wire electric discharge machining (WEDM). Brass wire is used as the tool electrode and nickel alloy (Inconel600) is used as the work piece material. The machining parameters such as Pulse-On time (Ton), Pulse-Off time (Toff), Peak Current (Ip), and Bed speed are considered as input parameters for this project. Surface roughness and Recast layer are considered the output parameters. The experiments
with the pre-planned set of input parameters are designed based on Taguchi’s orthogonal array. The surface roughness is measured using stylus type roughness tester and the thickness of the Recast layer is measured using Scanning Electron Microscope (SEM). The results obtained from the experiments are fed to the Minitab software and optimum input parameters for the desired output parameters are identified. The software uses the concept of analysis of variance (ANOVA) and indicates the nature of effect of input parameters on the output parameters and confirmation is done by validation
experiments. Once the recast layer thickness is obtained Chemical Etching and abrasive blasting is performed in order to remove the recast layer and again the surface roughness is measured by using stylus type roughness tester. Finally from the obtained results it was found that there was significant improvement in the Surface roughness of the nickel alloy material. In addition using regression analysis this work is stimulated by computational method and the results are obtained
Improvement of Surface Roughness of Nickel Alloy Specimen by Removing Recast ...IJMER
In this investigation, experimental work and computational work are combined to obtain
improvement in the surface roughness of nickel alloy specimen, the machining is carried out by means
of CNC wire electric discharge machining (WEDM). Brass wire is used as the tool electrode and nickel
alloy (Inconel600) is used as the work piece material. The machining parameters such as Pulse-On time
(Ton), Pulse-Off time (Toff), Peak Current (Ip), and Bed speed are considered as input parameters for this
project. Surface roughness and Recast layer are considered the output parameters. The experiments
with the pre-planned set of input parameters are designed based on Taguchi’s orthogonal array. The
surface roughness is measured using stylus type roughness tester and the thickness of the Recast layer
is measured using Scanning Electron Microscope (SEM). The results obtained from the experiments are
fed to the Minitab software and optimum input parameters for the desired output parameters are
identified. The software uses the concept of analysis of variance (ANOVA) and indicates the nature of
effect of input parameters on the output parameters and confirmation is done by validation
experiments. Once the recast layer thickness is obtained Chemical Etching and abrasive blasting is
performed in order to remove the recast layer and again the surface roughness is measured by using
stylus type roughness tester. Finally from the obtained results it was found that there was significant
improvement in the Surface roughness of the nickel alloy material. In addition using regression
analysis this work is stimulated by computational method and the results are obtained.
Study on the effects of ceramic particulates (sic, al2 o3 and cenosphere) on ...eSAT Journals
Abstract This paper investigates the sliding wear behaviour of three different composites. Three different reinforcements are under taken for this study namely SiC, Al2O3 and Cenosphere. Along with it percentage reinforcement is also varied from 8wt% to 16wt.%. Other factors applied normal load and sliding speed are also considered. Taguchi design of experimental technique is employed for the study of sliding wear. It is observed that SiC reinforced composites show better wear resistance than Al2O3 and Cenosphere reinforced composites. Regression and artificial neural network (ANN) is used to develop a model to predict the wear loss. It is observed that artificial neural network is more efficient than regression. Keywords: A. Metal-matrix composites (MMCs); B.Wear; C.Taguchi D. Nueral Network
Deformation behavior of consecutive workpieces and Stable -Unstable Flow in Materials Processed in equal channel angular pressing and grain refinement.
Optimization of WEDM Process Parameters on Titanium Alloy Using Taguchi MethodIJMER
International Journal of Modern Engineering Research (IJMER) is Peer reviewed, online Journal. It serves as an international archival forum of scholarly research related to engineering and science education.
International Journal of Modern Engineering Research (IJMER) covers all the fields of engineering and science: Electrical Engineering, Mechanical Engineering, Civil Engineering, Chemical Engineering, Computer Engineering, Agricultural Engineering, Aerospace Engineering, Thermodynamics, Structural Engineering, Control Engineering, Robotics, Mechatronics, Fluid Mechanics, Nanotechnology, Simulators, Web-based Learning, Remote Laboratories, Engineering Design Methods, Education Research, Students' Satisfaction and Motivation, Global Projects, and Assessment…. And many more.
International Journal of Engineering Research and Development (IJERD)IJERD Editor
journal publishing, how to publish research paper, Call For research paper, international journal, publishing a paper, IJERD, journal of science and technology, how to get a research paper published, publishing a paper, publishing of journal, publishing of research paper, reserach and review articles, IJERD Journal, How to publish your research paper, publish research paper, open access engineering journal, Engineering journal, Mathemetics journal, Physics journal, Chemistry journal, Computer Engineering, Computer Science journal, how to submit your paper, peer reviw journal, indexed journal, reserach and review articles, engineering journal, www.ijerd.com, research journals,
yahoo journals, bing journals, International Journal of Engineering Research and Development, google journals, hard copy of journal
Experimental and numerical evaluation of plasticity model with ductile damage...IJERA Editor
This work aims to develop a methodology for numerical evaluation via finite elements applied to projects shields sheet metal. To validate the methodology physical test were conduct and were compare with the numerical simulation. In the simulation, a plasticity material modelit was used at high strain rates, besides the insertion of a damage model through forming limit diagram (FLD) to capture the initiation of damage and energy criteria for propagation of the fracture. The tested shielding design is for the II-A protection level using the type 9mm ammunition.
Optimizing the process parameters of friction stir welded joint of magnesium ...eSAT Publishing House
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology
Evaluation the Effect of Machining Parameters on MRR of Mild SteelIJSRD
Turning metal removal is the removal of metal outside diameter of a rotating cylindrical workpiece. As it is used to reduce the diameter. of the work piece generally to a specified dimension and to produce a smooth finish on the metal. Often, the work piece is turned so that the sections have different diameters. As is the machining operation that produces cylindrical. In its basic form, it can be defined as an outer surface machining: Based on the findings of the Pilot study, actual experimentation work will be designed and input machining parameters and their values finalized. The results are expected to show that the response variables (output parameters) strongly influenced by the control factors (input parameters). So, the results which are obtained after experimentation analyzed and modeled for their application in manufacturing industry It is concluded that for MRR be maximum factor Cutting speed has to be at high level 3, Feed has to be at high level & D.O.C has to be at high level.
Correlation between Residual Stress and hardness response generated by Laser ...Dr. Suraiya Zabeen
We have investigated the hardening response, residual stress generation and microstructural changes in aluminium alloy 2624 owing to laser shock peening. The alloy was studied in two heat treatment conditions, T351 and T39, that have 20% difference in yield strength: hence the effects of laser power density and multiple peen impacts on materials with nominally identical physical properties but with different hardening responses has been studied. Hardness was characterised by nanoindentation, and residual stresses were measured by incremental hole drilling.
The magnitude and the depth of the peak compressive residual stresses increase with increasing power densities as well as the number of laser impacts, before reaching a saturation point above which loss of surface compression occurs. Maximum compressive residual stresses were around −350 MPa, and maximum hardness increase was around 22%. The treatment has a noticeable effect in changing the microstructures of the T351 temper while the T39 remained almost unchanged.
Improvement of Surface Roughness of Nickel Alloy Specimen by Removing Recast ...IJMER
Abstract: In this investigation, experimental work and computational work are combined to obtain improvement in the surface roughness of nickel alloy specimen, the machining is carried out by means of CNC wire electric discharge machining (WEDM). Brass wire is used as the tool electrode and nickel alloy (Inconel600) is used as the work piece material. The machining parameters such as Pulse-On time (Ton), Pulse-Off time (Toff), Peak Current (Ip), and Bed speed are considered as input parameters for this project. Surface roughness and Recast layer are considered the output parameters. The experiments
with the pre-planned set of input parameters are designed based on Taguchi’s orthogonal array. The surface roughness is measured using stylus type roughness tester and the thickness of the Recast layer is measured using Scanning Electron Microscope (SEM). The results obtained from the experiments are fed to the Minitab software and optimum input parameters for the desired output parameters are identified. The software uses the concept of analysis of variance (ANOVA) and indicates the nature of effect of input parameters on the output parameters and confirmation is done by validation
experiments. Once the recast layer thickness is obtained Chemical Etching and abrasive blasting is performed in order to remove the recast layer and again the surface roughness is measured by using stylus type roughness tester. Finally from the obtained results it was found that there was significant improvement in the Surface roughness of the nickel alloy material. In addition using regression analysis this work is stimulated by computational method and the results are obtained
Improvement of Surface Roughness of Nickel Alloy Specimen by Removing Recast ...IJMER
In this investigation, experimental work and computational work are combined to obtain
improvement in the surface roughness of nickel alloy specimen, the machining is carried out by means
of CNC wire electric discharge machining (WEDM). Brass wire is used as the tool electrode and nickel
alloy (Inconel600) is used as the work piece material. The machining parameters such as Pulse-On time
(Ton), Pulse-Off time (Toff), Peak Current (Ip), and Bed speed are considered as input parameters for this
project. Surface roughness and Recast layer are considered the output parameters. The experiments
with the pre-planned set of input parameters are designed based on Taguchi’s orthogonal array. The
surface roughness is measured using stylus type roughness tester and the thickness of the Recast layer
is measured using Scanning Electron Microscope (SEM). The results obtained from the experiments are
fed to the Minitab software and optimum input parameters for the desired output parameters are
identified. The software uses the concept of analysis of variance (ANOVA) and indicates the nature of
effect of input parameters on the output parameters and confirmation is done by validation
experiments. Once the recast layer thickness is obtained Chemical Etching and abrasive blasting is
performed in order to remove the recast layer and again the surface roughness is measured by using
stylus type roughness tester. Finally from the obtained results it was found that there was significant
improvement in the Surface roughness of the nickel alloy material. In addition using regression
analysis this work is stimulated by computational method and the results are obtained.
Correlation between the Interface Width and the Adhesion Strength of Copper F...IOSRJAP
The present study has been conducted in order to determine the influence of negative bias voltage applied to substrate on adhesion of copper films deposited on carbon steel substrates. The adhesion strength has been evaluated by the scratch test. Coatings were deposited by a DC magnetron sputtering system. The substrates were firstly mechanically polished and then ion-etched by argon ions prior to deposition. Adhesion was found to increase with the bias voltage. The critical load had a value of 9.5 g for an unbiased substrate and reached 18.5 g for a bias voltage of 600 V. Equally important, the interface width, measured using Auger electron spectroscopy, increased as a function of the bias voltage. The width of the interface is related to the time of ion milling in the Auger spectrometer. The size of this width is obtained from the Auger elemental depth profiles through measuring the depth of the interface coating/substrate. The width had a value of 335 min with a bias of 600 V whereas it didn't exceed 180 min when the substrate was unbiased. Therefore, the effect of the bias voltage was to expand the interface because of the diffusion phenomenon and physical mixing of materials at the interface. Moreover, the critical load increased with the increase of the interface width.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
Investigation on the Creep Behaviour of Friction Stir Processed Al Ni Composi...ijtsrd
Indentation creep experiments were carried out on friction stirred Aluminum Nickel composite. The samples were cut from Al Ni plate which was undergone by friction stir processing. The specimen was polished by different polishing methods to reveal the macro and micro structure of the material. The macro structure contains two zones base metal zone and friction stirred zone . Creep tests were carried out on both friction stirred and base metal region of test specimen at different temperatures with different loads. It was found that there was a significant difference between the creep rates of friction stirred region and that of base metal region when tested under various conditions. The Activation energy determined was found to in the range of 45KJ Mole to 55KJ Mole at lower temperatures. Based on these results it can be concluded that the operative mechanism is the dislocation creep. But at higher temperature the Activation energy was found to be in the range of 140KJ Mole to 170KJ Mole so the operative mechanism for creep is diffusion creep. Samples were metallographic ally prepared and the microstructures were studied under optical and scanning electron microscope. Results of the experiments were discussed. Marripally Ravikumar "Investigation on the Creep Behaviour of Friction Stir Processed Al-Ni Composite Material" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-5 | Issue-1 , December 2020, URL: https://www.ijtsrd.com/papers/ijtsrd38145.pdf Paper URL : https://www.ijtsrd.com/engineering/mechanical-engineering/38145/investigation-on-the-creep-behaviour-of-friction-stir-processed-alni-composite-material/marripally-ravikumar
This paper investigates the feasibility of generating micro-self-assembled structures on pure titanium using a nanosecond Ytterbium fiber laser. The effect of process parameters, including laser frequency, power, processing speed and spot size, on the induction of the micro-self-assembled structures is investigated. Scanning Electron Microscope (SEM) and Profilometry analyses are carried out to demonstrate the size, shape, and roughness of the generated micro-structures. Analysis of the experimental results suggests that the generation of self-assembled structures with a desired roughness is viable. It is also observed that the laser spot size can potentially control the local surface roughness when the other process parameters are fixed.
Keywords - Laser micro-texturing, Ytterbium fiber
The method and machine to treat slag of metal industries, the method based on improve the mechanical properties of the slag as well as prevent its interaction with water, improvement is done by bonding slag with binders in slag treatment machine. consists of mill for crushing and grinding of slag, mixer to achieve homogeneity, bunker to assemble the bonding materials that do not need grinding, tank to collect and heat mixture to become viscous and easy deformed in pipes and a bowl to collect the treated slag.
new patents include machine and method for recycling of industrial wastes such as Aluminium and metal slag, composite, thermo-set
and mining such as black sands , marble granite , sand glass chist
In recent years , the world of science has started to produce advanced materials and technology in the nano scale, which known as nanotechnology . The use of nanotechnology has become wide spread in all branches of science , so there is an essential need to prepare advanced nanotechnology tools and detection systems contain very recent instruments needed for nanotechnology studies , since the physical , chemical and biological properties of the material at nano scale differ in fundamental and valuable ways from that at normal scale. In this work the different technique in measuring and detection techniques in nanotechnology will be discussed the method of operation and accuracy of each technique will be evaluated, the main applications of each technique in industrial and construction field will be evaluated. The techniques mentioned are Nano indentation technique which evaluate the mechanical properties of the nano-materials such as reduced modulus, stiffness and Hardness. The quantitative and qualitative analysis detection systems such as SEM , AFM, STM and Zeta potential will be evaluated . The analysis and tooling equipments will be also evaluated. At the end of work the main conclusions and recommendation about using nanotechnology detection tools and difference between them are mentioned
In recent years , the world of science has started to produce advanced materials and technology in the nano scale, which known as nanotechnology . The use of nanotechnology has become wide spread in all branches of science , so there is an essential need to prepare advanced nanotechnology tools and detection systems contain very recent instruments needed for nanotechnology studies , since the physical , chemical and biological properties of the material at nano scale differ in fundamental and valuable ways from that at normal scale. In this work the different technique in measuring and detection techniques in nanotechnology will be discussed the method of operation and accuracy of each technique will be evaluated, the main applications of each technique in industrial and construction field will be evaluated. The techniques mentioned are Nano indentation technique which evaluate the mechanical properties of the nano-materials such as reduced modulus, stiffness and Hardness. The quantitative and qualitative analysis detection systems such as SEM , AFM, STM and Zeta potential will be evaluated . The analysis and tooling equipments will be also evaluated. At the end of work the main conclusions and recommendation about using nanotechnology detection tools and difference between them are mentioned.
In recent years , the world of science has started to produce advanced materials and technology in the nano scale, which known as nanotechnology . The use of nanotechnology has become wide spread in all branches of science , so there is an essential need to prepare advanced nanotechnology tools and detection systems contain very recent instruments needed for nanotechnology studies , since the physical , chemical and biological properties of the material at nano scale differ in fundamental and valuable ways from that at normal scale. In this work the different technique in measuring and detection techniques in nanotechnology will be discussed the method of operation and accuracy of each technique will be evaluated, the main applications of each technique in industrial and construction field will be evaluated. The techniques mentioned are Nano indentation technique which evaluate the mechanical properties of the nano-materials such as reduced modulus, stiffness and Hardness. The quantitative and qualitative analysis detection systems such as SEM , AFM, STM and Zeta potential will be evaluated . The analysis and tooling equipments will be also evaluated. At the end of work the main conclusions and recommendation about using nanotechnology detection tools and difference between them are mentioned.
Black sand is sand that is black in color, there are a number of different dark sand grains that can form black sand, it concentrates often contain additional valuables, other than precious metals: rare earth elements, thorium, titanium, tungsten, zirconium and others are often fractionated during igneous processes into a common mineral-suite that becomes black sands after weathering and erosion, several gemstones such as garnet, topaz, ruby, sapphire, and diamond are found in placers and in the course of placer mining, and sands of these gems are found in black sands and concentrates. black sand is found in Egypt with economical quantities, it is located in the Mediterranean sea coast from Al Arish in north Sinai to Rashid in Al Buhayrah, the main concentration of black sand is in Kafrelshiekh. Black sand is considered as source of many ores used in building and construction such as Iron and steel industry, that is beside wide application in concrete and painting industries. In this work, Chemical, physical and mechanical characteristics of black sands compounds in Egypt are mentioned, the composition and locations of black sand will be discussed, the main common applications of black sands in building and construction industries will be mentioned, the application of black sands in insulation materials industries will be discussed the disadvantages and precautions of using black sands in some applications in buildings will be evaluated. The work end with group of results and recommendations to improve the economic of black sand applications in new fields related to construction and building material industries such as Titanium industries and composite materials.
Black sand is sand that is black in color, there are a number of different dark sand grains that can form black sand, it concentrates often contain additional valuables, other than precious metals: rare earth elements, thorium, titanium, tungsten, zirconium and others are often fractionated during igneous processes into a common mineral-suite that becomes black sands after weathering and erosion, several gemstones such as garnet, topaz, ruby, sapphire, and diamond are found in placers and in the course of placer mining, and sands of these gems are found in black sands and concentrates. black sand is found in Egypt with economical quantities, it is located in the Mediterranean sea coast from Al Arish in north Sinai to Rashid in Al Buhayrah, the main concentration of black sand is in Kafrelshiekh. Black sand is considered as source of many ores used in building and construction such as Iron and steel industry, that is beside wide application in concrete and painting industries. In this work, Chemical, physical and mechanical characteristics of black sands compounds in Egypt are mentioned, the composition and locations of black sand will be discussed, the main common applications of black sands in building and construction industries will be mentioned, the application of black sands in insulation materials industries will be discussed the disadvantages and precautions of using black sands in some applications in buildings will be evaluated. The work end with group of results and recommendations to improve the economic of black sand applications in new fields related to construction and building material industries such as Titanium industries and composite materials.
Wear testing machine by laser ablation has been considered as a new method of wear testing which overcome the problems of old machines and systems . In this case, wear rate has occurred due to ablation by laser beam and test sample transformed from solid state to gas state directly (sublimation) and avoid relative movement and loss of material between sample and disk or plate. The different operation conditions such as temperature, chemicals, environmental conditions and different types of stresses has been considered. The new machine consists of two main parts optical and mechanical parts. The optical parts which include ultraviolet laser source, optical filter, lenses to concentrate the beam and manhole of laser beam to the sample tested in the control room. The mechanical parts includes The insulated chamber , dead weight , variable speed motor, sample holder, temperature and pressure sensor and ph meter. Mechanism of operation depend mainly on Ablation process which is removal of material from the surface of an tested object by vaporization .Ultraviolet laser beam is used as source of energy required for ablation process to avoid thermal effects. The new technique is suitable for all kinds of materials such as metals, alloys polymers, ceramics and composites in any shapes and sizes. The main factors affecting the new techniques are divided into factors related to the laser beam characteristics and factors related to material properties, the material properties include the surface roughness, thermal conductivity, specific heat ,density and mainly latent heat of sublimation.
In these work, new nano and micro thermoplastic based composite is prepared with zeolite filler, The method involves using zeolite in powder form, the preparation of zeolite powder from ores by crushing it into small - sized granules. The characteristics of the zeolite powder are determined. The physical properties and chemical composition (XRD) are evaluated before impeding it into the thermoplastic. Thermoplastics powder are added to the zeolite powder as granules in different sizes, The particles sizes ranging from the size of a millimeter to nanometer. The manufacturing quality parameters are optimized at volume percentages of filler in the range 20 to 25 % , composite material is formed into molds. New Composite material is characterized by easy deformation into different shapes beside machine ability. The characteristics of new composite such as SEM, EDX,FTIR in absorption and transmission mode are evaluated and compared with the standard characteristics of Zeolite ores. The performance and characteristics of the new composite are completely different. The new composite is hard, solid and does not absorb water. The work end with list of recommendation about the new field and expected application of Zeolite when using it as filler in thermoplastic based micro and nano composites.
In these work, new nano and micro thermoplastic based composite is prepared with zeolite filler, The method involves using zeolite in powder form, the preparation of zeolite powder from ores by crushing it into small - sized granules. The characteristics of the zeolite powder are determined. The physical properties and chemical composition (XRD) are evaluated before impeding it into the thermoplastic. Thermoplastics powder are added to the zeolite powder as granules in different sizes, The particles sizes ranging from the size of a millimeter to nanometer. The manufacturing quality parameters are optimized at volume percentages of filler in the range 20 to 25 % , composite material is formed into molds. New Composite material is characterized by easy deformation into different shapes beside machine ability. The characteristics of new composite such as SEM, EDX,FTIR in absorption and transmission mode are evaluated and compared with the standard characteristics of Zeolite ores. The performance and characteristics of the new composite are completely different. The new composite is hard, solid and does not absorb water. The work end with list of recommendation about the new field and expected application of Zeolite when using it as filler in thermoplastic based micro and nano composites.
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2. Nano Indentation Effects
on Ti6Al4VELI During
Excimer Laser Irradiation
Hebatalrahman,A*
Dr.eng. Consultant in materials
sciences & materials applications,
Egypt*
hebatalrahman11@yahoo.comhebatalrahman11@
3. ABSTRACT
• In this work, the effects of laser as method of surface treatment in nanoscale
on the properties of alloys were evaluated. In order to study the effect of UV
laser irradiation on Ti6Al4VELI, it was irradiated by 308nm Excimer laser at
different number of pulses in the range from 2000 pulses to50000pulses. The
nano-indentation measurements were performed on the surface of both
untreated Ti6Al4VELI and on laser irradiated samples in order to determine
their hardness, stiffness and elastic properties such as reduced modulus, the
effect of irradiation process on the microstructure of Ti6Al4VELI was
evaluated by qualitative analysis. This work discuss the effect of laser
processing parameters on the microstructure and compare the results
obtained by various researchers. Therefore, an overview of the difficulties
involved in the laser processing of titanium is provided with a discussion of
future prospects. The research emphasis that laser irradiation is a promising
technique for surface hardening of materials in nano scale rather than
conventional methods
• Key words laser, irradiation, nano-indentation, microstructure, Ti6Al4VELI
4. INTRODUCTION
• The benefits of titanium to the world are endless. This metal has
completely changed opportunities in medical, chemical processing ,
energy, drilling, aerospace, marine, weaponry, and consumer
industries for ever[1],[2]. Titanium is available in several different
grades. Pure titanium is not as strong as the different titanium
alloys[3].
• The alloy offers the best all-round performance for a variety of weight
reduction applications in aerospace, automotive and marine
equipment. The high strength, low weight ratio and outstanding
corrosion resistance inherent to titanium and its alloys has led to a
wide and diversified range of successful applications which demand
high levels of reliable performance in surgery and medicine as well
as in aerospace, automotive, chemical plant, power generation, oil
and gas extraction, sports, and other major industries. In the majority
of these and other engineering applications, titanium replaces
heavier, less serviceable or less cost-effective materials. Designs
made using the properties provided by titanium often result in
reliable, economic and more durable systems and components[4],
[5].
7. Laser Surface Irradiation
• Samples used in this investigation were
in the standard size for every test
according to ASTM.
• All the experiments were performed at
room temperature in air at atmospheric
pressure;
• the presence of air has no measurable
influence on the process of irradiation by
UV laser
• The irradiation is done on one side of the
sample and covers all the surface area of
the sample.
• optimize condition for laser irradiation of
the samples by Excimer laser at 308nm
8. The laser irradiation conditions of the
samples
Data for Excimer Laser (rare gas
halide)
λ = transition wavelength
r(A) = equilibrium inter-nuclear separation
ω = fundamental vibration frequency of the excited state
σ = stimulated emission cross section
τ = irradiative life time (pulse duration)
9. Indentation Data Analysis
• The rapidly expanding field of
depth‑sensing nano-indentation
provides a quantitative method for
mapping the mechanical properties,
• hardness and elastic modulus, of the
surface/near‑surface region.
• Quantification is possible through the
use of diamond indenters with well
defined tip geometry,
• combined with established models for
determining the mechanical properties
from the measured data.
• employs greater applied load so that the
residual indent can be measured
10. Indentation Data Analysis
calculations & measurements
• The depth vs. load raw unloading data was fitted to a power‑law function, as
originally proposed by Oliver and Pharr (1), to determine the hardness and
modulus of the film, after correction for the effects of instrument compliance
• Contact compliance C = total compliance (Ct) – machine compliance (Cm)
• Where contact compliance = 1/contact stiffness. The power-law function has the
form
• P = a(h-hf)m (1)
• where P is the load, (h ‑ hf) is the elastic displacement, a and m are material
constants. The indenter contact (or plastic) depth, hc is determined from the
expression:
• hc = hmax – v(CPmax) (2)
• where C is the contact compliance equal to the tangent at maximum load (Pmax).
The value of v is a function of the indenter geometry and depends on the pressure
distribution that is established after the plastic deformation. For flat punch indenter
v is 1, whereas for a Berkovich indenter, as used in this study, v is taken as 0.75
since most indenters have a rounded tip. The plastic depths correspond to these
indenter geometries. The diamond area function A(hc) was determined separately
from indentations into fused quartz.
• The hardness (H) is determined from the peak load (Pmax) and the projected area
of contact,
• H = Pmax/A (3)
• To obtain the elastic modulus, the unloading portion of the depth‑load curve is
analyzed according to a relation, which depends on the contact area:
• C = v0.5/(2ErA0.5) (4)
• where C is the contact compliance and Er is the reduced modulus defined by
• 1/Er = (1-vs2)/Es + (1-vi2)/Ei (5)
• where vs the Poisson's ratio for the sample, vi, the Poisson's ratio for the indenter
(0.07), Es the Young's modulus for the sample and Ei, the Young's modulus for the
indenter (1141 GPa).
• In all the data reported in this paper, the loading data have been fitted to a power
law function in the instrument software to determine this depth offset, as has been
done previously.
11. Qualitative analysis
Metallographic Examinations
The specimens were prepared by:-
• grinding on different grades of silicon carbide "SiC“
• coarse grinding followed by fine grinding at 180,240,320,400,600, and
800
• polishing was conducted with Alumina powder (3µm) size.
• The details of the microstructure were revealed after etching by
standard etching solution of the alloy selected.
• All specimens had to be etched and polished several times to obtain
best results and to produce a uniform level of sample examination.
• The surfaces of the samples before and after laser irradiation were
examined using an Olympus optical microscope Model BHM at selected
magnification[20].
19. Before treatment After treatment
Microstructure of Ti6Al4VELI at 750X before
and after laser irradiation by Excimer laser
308nm, 200Hz, 5000 pulses, 6 mJ.
20. • This microstructural morphology, consisting of these sets of
parallel plates which have formed with a crystallographic
relationship to the phase from which they formed, is called a
Widmanstatten structure[21]. The laser irradiation of the alloy
is similar action to cooling rapidly , the relatively higher thermal
conductivity of titanium alloy Ti6Al4VELI which is about
0.219W/cmK, β may decompose by a martensite reaction,
similar to that for pure Ti, and form a Widmanstatten pattern.
Different types of martensite may form depending upon the
alloy chemistry and the quenching temperature[29],[30].
• Since in a given β grain there are six sets of nonparallel growth
planes, then a structure of a plates is formed consisting of six
nonparallel sets. The Widmanstatten microstructure developed
So laser treated Ti-6Al-4V has an excellent combination of
strength and toughness along with excellent performance there
is no change in shape and appearance, it has found extended
application of laser irradiation techniques mentioned in this
work because of useful mechanical properties produced by
surface treatments.
22. • Using ultra violet Excimer laser 308nm at different number of pulses which is
high power cold beam does not have any thermal effect this prevent alloy
reaction with the atmosphere
• Laser photon energy is absorbed on the surface of the Ti6AL4V ELI alloys and
causes change in the microstructure leads to change in the mechanical
properties
• The Hardness, reduced modulus and stiffness are changed with the amount of
laser energy absorbed and with number of pulses
• The maximum value of hardness was 11.8 GPa at unloaded conditions. at
10250 pulses the hardness at the unloaded conditions 8.8GPa , the untreated
sample record 1.4 GPa at the same conditions.
• The variation of modulus with depth as a function of number of pulses. the
maximum value of modulus was 330 GPa recorded at 10250 pulses while at
5000 pulses the modulus value was 270 GPa . the untreated sample record
100 GPa.
• The hardness increased gradually with number of pulses and reach maximum
value 12GPa at 5000 pulses. The rate of hardness decrease from 5000 to
15000 pulses was very narrow.
• The modulus decreases gradually to reach the value of base metal with load
increase, the modulus improvement at other pulses in the range from 150 GPa
to 200 GPa.
• The variation of stiffness occurs with depth and load respectively as a
function of number of pulses. The rate of stiffness increased with both load
and depth. The maximum value of stiffness was 750000 N/m at 5000pulses.
The rate of increases almost the same from 0 to 236nm, the stiffness values
increased at all conditions of laser irradiation in the range from 650000 N/m to
750000 N/m
• The Widmanstatten microstructure is developed so laser irradiation of
Ti6AL4V ELI in the room temperature is similar to quenching process of the
same alloy due to high thermal conductivity of titanium .
• Laser treated Ti-6Al-4V has an excellent combination of strength and
toughness along with excellent corrosion resistance. Typical uses include
aerospace applications, pressure vessels, aircraft turbine and compressor
blades and disks. Surgical implants, and building elements.