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THERMAL EXPANSION 
TEMPERATURE
• Change in the dimension(s) of a substance 
due to change in temperature. 
• Most materials expand when its 
temperature increases and contract when 
its temperature decreases. 
THERMAL EXPANSION
1. TEMPERATURE 
• Higher change in temperature, the 
higher the expansion 
• ΔT for the symbol 
FACTORS AFFECTING 
THERMAL EXPANSION
2. KIND OF MATERIAL (α) 
• Quantified by a constant value for 
coefficient of thermal expansion for 
some materials 
• The higher the coefficient, the higher 
the expansion 
FACTORS AFFECTING 
THERMAL EXPANSION
3. ORIGINAL DIMENSION 
• Greater original dimension, greater the 
expansion. 
• L for linear 
• A for area 
• V for volume 
FACTORS AFFECTING 
THERMAL EXPANSION
KINDS OF THERMAL 
EXPANSION
•The expansion in length of solid 
bodies on heating 
•The change in length is directly 
proportional to the change in 
temperature : ΔL ≈ ΔT 
LINEAR EXPANSION
ΔL = α·L·ΔT 0 
Change in 
dimension 
Coefficient of 
expansion 
Original 
length 
Change in 
temperature
MATERIAL a per °C a per °F 
1. Aluminum 23 x ퟏퟎ−ퟔ 13x ퟏퟎ−ퟔ 
2. Brass 19x ퟏퟎ−ퟔ 11x ퟏퟎ−ퟔ 
3. Copper 17x ퟏퟎ−ퟔ 9.3x ퟏퟎ−ퟔ 
4. Germanium 6.0x ퟏퟎ−ퟔ 3.3x ퟏퟎ−ퟔ 
5. Glass, ordinary 9x ퟏퟎ−ퟔ 5x ퟏퟎ−ퟔ 
6. Glass, Pyrex 3.3x ퟏퟎ−ퟔ 1.8x ퟏퟎ−ퟔ 
7. Invar (nickel-steel alloy) 0.9x ퟏퟎ−ퟔ 0.5x ퟏퟎ−ퟔ 
8. Iron 12x ퟏퟎ−ퟔ 6.6x ퟏퟎ−ퟔ 
9. Platinum 9.0x ퟏퟎ−ퟔ 5.0x ퟏퟎ−ퟔ 
10. Fused quartz 0.5x ퟏퟎ−ퟔ 0.27x ퟏퟎ−ퟔ 
11. Silicon 2.4x ퟏퟎ−ퟔ 1.3x ퟏퟎ−ퟔ 
12. Steel 11x ퟏퟎ−ퟔ 6.1x ퟏퟎ−ퟔ 
13. Tungsten 4.4x ퟏퟎ−ퟔ 2.5x ퟏퟎ−ퟔ 
14. Uranium 15x ퟏퟎ−ퟔ 8.2x ퟏퟎ−ퟔ 
15. Wood, along grain (3 to 6) x ퟏퟎ−ퟔ (2 to 4) x ퟏퟎ−ퟔ 
16. Wood, across grain (35-60) x ퟏퟎ−ퟔ (20 to 35) x ퟏퟎ−ퟔ
•A copper bar is 8.0 ft long at 
68°F and has an expansivity 
of 9.3 x ퟏퟎ−ퟔ/°F. What is its 
increase in length when 
heated to 110°F? 
Exercise #1
•A steel plug has a diameter 
of 10 cm at 30.0°C. At what 
temperature will the 
diameter be 9.986 cm? What 
is the required temperature? 
Exercise #2
•A silicon gel with a length of 
132 cm was heated at 20°C. 
If heated to 100°C, what 
would be the change in 
dimension? 
Exercise #3
• Sometimes called the “cubic 
expansion” 
• The volume of an object changes 
when its temperature changes. 
VOLUME EXPANSION
•ΔV = β·V0·ΔT 
VOLUME EXPANSION
LIQUID β, per °C β, per °F 
Alcohol, 
ethyl 
1.0xퟏퟎ−ퟑ 6.1xퟏퟎ−ퟒ 
Mercury 1.8xퟏퟎ−ퟒ 1.0xퟏퟎ−ퟒ 
Water (15- 
3.7xퟏퟎ−ퟒ 2.0xퟏퟎ−ퟒ 
100°) 
VOLUME EXPANSIVITY OF 
LIQUIDS
• A glass flask whose volume is 1000 
cm3 at 0.0 °C is completely filled with 
mercury at this temperature. When 
flask and mercury are warmed to 80 
°C, 12.5cm3 of mercury overflow. 
Compute the change in volume. 
Exercise #4
•A mug measuring 90cm3 at 
45°C temperature, contains 
ethyl alcohol. At what 
temperature will the alcohol 
flow 92cm3? 
Exercise #5
HEAT TRANSFER
METHODS OF HEAT TRANSFER 
• Conduction 
- use of thermal conductor (ex. 
Metals) 
• Convection 
- use of fluids (liquids or gas) 
• Radiation 
- no medium, uses EM wave to 
transfer heat
• Heat has traveled through the metal rod 
• Metals have many free electrons. They are 
good heat conductors. 
• Non-metals such as wood or cloth have 
few free electrons. They are poor heat 
conductors or thermal insulator 
CONDUCTION
If Q represents the heat flow in J/s (watts), then 
Q = k A (T1 – T2) / d 
Where: 
Q rate of heat flow (in J/s or W) 
k thermal conductivity (in W/m K) 
A area over which heat is passing (in m2) 
T1 hot face temperature (in K) 
T2 cold face temperature (in K) 
d thickness or distance between 
hot face and cold face (in m)
Substance Thermal Conductivity k (푾/풎 푲 ) 
Aluminum 205 
Copper 385 
Iron and Steel 50.2 
Silver 406 
Transformer Oil 0.18 
Water 0.57 
Air 0.024 
Brick 0.71 
Concrete 0.8 
Styrofoam 0.01 
Wood, oak 0.15 
Vacuum 0
• Calculate the heat transfer through a 
flat copper 200mm by 300mm wide 
and 25mm thick when the surface 
temperatures are 150°C and 55°C. 
Example #1
• A Styrofoam box used to keep drinks 
cold at a picnic has a total area of 0.80 
m2 and wall thickness of 2.0 cm. it is 
filled with ice, water, and cans of 
Omni-Cola at 0°C. What is the rate of 
heat flow into the box if the 
temperature of the outside wall is 
30°C? 
Example #2
• A silver bar with length of 200 cm with 
a cross sectional area of 4 cm2 is put in 
contact with steam at 100°C at one end 
and with water at 20°C on the other 
end. Compute for the heat current if 
the silver bar is perfectly insulated. 
Example #3
• The outer surface of a boiler is covered with 
insulating material of thermal conductivity 0.04 
W/m K. It is 125 mm thick and has a surface 
area of 50 m2. The inside edge of the insulating 
material has an average temperature of 423 K 
and the temperature of the outside surface is 303 
K. Calculate the heat loss through the insulation 
per hour. 
Example #4
• Transfer of heat by mass motion of a 
fluid from one region of space to 
another. 
Example 
- house cooling and heating system 
- cooling system of automobile 
CONVECTION
• Forced convection – if the fluid moves by using a pump. 
Example: 
- blood circulation (heart-pump) 
• Natural convection or free convection – if the flow is 
caused by difference in density. 
Example: 
- daily weather 
CONVECTION
• When the fluid outside the solid 
surface is in forced or natural 
convective motion, the expression of 
the rate of heat transfer from the solid 
to the fluid, or vice versa, is as follows: 
Q = h A (Ts – Tf) 
CONVECTION
Q = rate of heat transfer convection in J/s or W 
A = Area of heat transfer, m2 
Ts = The temperature of the solid surface, K 
(hot) 
Tf = The average temperature of the fluid, K 
(cold) 
h = The convection heat transfer coefficient, 
W/m2/K 
CONVECTION
ARRANGEMENT h, W/풎ퟐ.K Btu/(h.풇풕ퟐ.F) 
Air, free 
(indoor) 
10-30 1-5 
Air, forced 
(outdoor) 
30-300 5-50 
Oil, forced 60-1800 10-300 
Water, forced 300-6000 50-1000 
Steam, 
condensing 
6,000-120,000 1,000-20,000
• A refrigerator stands in a room where 
air temp. is 20°C. The surface 
temperature on the outside of ref is 
16°C. The sides are 10풎ퟐ thick. The 
heat transfer coefficient is 10W/풎ퟐk. 
What will be the heat transfer rate? 
EXAMPLE #1
• Calculate the heat transfer per square 
meter between a fluid with a bulk 
temperature of 66°C with a wall, with a 
surface temperature of 25°C given h = 5 
W/풎ퟐK. 
EXAMPLE #2
• Transfer of heat by electromagnetic waves 
such as visible light, infrared and ultraviolet 
radiation. 
• Most heat are transferred through radiation 
Example: 
- heat from the sun 
- heat from charcoal grill 
RADIATION
Q = 흈 ε A (Tퟐퟒ – Tퟏퟒ) 
Where: 
Q – is the heat radiated from the hot surface (W) 
ε – is the emissivity 
A – is the surface area radiating heat (m2) 
T2 – higher temp (K) 
T1 – lower temp (K) 
흈 – Stefan-Boltzmann constant= 56.7xퟏퟎퟗW/풎ퟐ푲ퟒ 
RADIATION
Q = 
흈푨 (푻ퟏퟒ−푻ퟐퟒ) 
RADIATION 
ퟏ 
εퟏ 
ퟏ 
εퟐ 
+ 
If two bodies have different 
emissivities.
Surface Emissivity (ε) 
Furnace interior 1.00 
Iron oxide surface 0.82 
Oxidized copper surface 0.79 
Refractory bricks 0.78 
Aluminum paints 0.50 
Polished copper 0.04 
Polished Aluminum 0.04 
Oxidized Aluminum 0.15 
RADIATION
•A body with 266 K temperature 
was radiated by aluminum paints 
having 399 K temperature. Per 2 
square meter, compute the heat 
radiated. 
EXAMPLE #1
• An oxidized aluminum and 
polished aluminum foils were 
both radiated by each other. The 
first body is 54°C and the other 
one is 39°C. Calculate the heat 
transfer in 23 square meter. 
EXAMPLE #2

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Thermal Expansion & Heat Transfer

  • 2. • Change in the dimension(s) of a substance due to change in temperature. • Most materials expand when its temperature increases and contract when its temperature decreases. THERMAL EXPANSION
  • 3. 1. TEMPERATURE • Higher change in temperature, the higher the expansion • ΔT for the symbol FACTORS AFFECTING THERMAL EXPANSION
  • 4. 2. KIND OF MATERIAL (α) • Quantified by a constant value for coefficient of thermal expansion for some materials • The higher the coefficient, the higher the expansion FACTORS AFFECTING THERMAL EXPANSION
  • 5. 3. ORIGINAL DIMENSION • Greater original dimension, greater the expansion. • L for linear • A for area • V for volume FACTORS AFFECTING THERMAL EXPANSION
  • 6. KINDS OF THERMAL EXPANSION
  • 7. •The expansion in length of solid bodies on heating •The change in length is directly proportional to the change in temperature : ΔL ≈ ΔT LINEAR EXPANSION
  • 8. ΔL = α·L·ΔT 0 Change in dimension Coefficient of expansion Original length Change in temperature
  • 9. MATERIAL a per °C a per °F 1. Aluminum 23 x ퟏퟎ−ퟔ 13x ퟏퟎ−ퟔ 2. Brass 19x ퟏퟎ−ퟔ 11x ퟏퟎ−ퟔ 3. Copper 17x ퟏퟎ−ퟔ 9.3x ퟏퟎ−ퟔ 4. Germanium 6.0x ퟏퟎ−ퟔ 3.3x ퟏퟎ−ퟔ 5. Glass, ordinary 9x ퟏퟎ−ퟔ 5x ퟏퟎ−ퟔ 6. Glass, Pyrex 3.3x ퟏퟎ−ퟔ 1.8x ퟏퟎ−ퟔ 7. Invar (nickel-steel alloy) 0.9x ퟏퟎ−ퟔ 0.5x ퟏퟎ−ퟔ 8. Iron 12x ퟏퟎ−ퟔ 6.6x ퟏퟎ−ퟔ 9. Platinum 9.0x ퟏퟎ−ퟔ 5.0x ퟏퟎ−ퟔ 10. Fused quartz 0.5x ퟏퟎ−ퟔ 0.27x ퟏퟎ−ퟔ 11. Silicon 2.4x ퟏퟎ−ퟔ 1.3x ퟏퟎ−ퟔ 12. Steel 11x ퟏퟎ−ퟔ 6.1x ퟏퟎ−ퟔ 13. Tungsten 4.4x ퟏퟎ−ퟔ 2.5x ퟏퟎ−ퟔ 14. Uranium 15x ퟏퟎ−ퟔ 8.2x ퟏퟎ−ퟔ 15. Wood, along grain (3 to 6) x ퟏퟎ−ퟔ (2 to 4) x ퟏퟎ−ퟔ 16. Wood, across grain (35-60) x ퟏퟎ−ퟔ (20 to 35) x ퟏퟎ−ퟔ
  • 10. •A copper bar is 8.0 ft long at 68°F and has an expansivity of 9.3 x ퟏퟎ−ퟔ/°F. What is its increase in length when heated to 110°F? Exercise #1
  • 11. •A steel plug has a diameter of 10 cm at 30.0°C. At what temperature will the diameter be 9.986 cm? What is the required temperature? Exercise #2
  • 12. •A silicon gel with a length of 132 cm was heated at 20°C. If heated to 100°C, what would be the change in dimension? Exercise #3
  • 13. • Sometimes called the “cubic expansion” • The volume of an object changes when its temperature changes. VOLUME EXPANSION
  • 14. •ΔV = β·V0·ΔT VOLUME EXPANSION
  • 15. LIQUID β, per °C β, per °F Alcohol, ethyl 1.0xퟏퟎ−ퟑ 6.1xퟏퟎ−ퟒ Mercury 1.8xퟏퟎ−ퟒ 1.0xퟏퟎ−ퟒ Water (15- 3.7xퟏퟎ−ퟒ 2.0xퟏퟎ−ퟒ 100°) VOLUME EXPANSIVITY OF LIQUIDS
  • 16. • A glass flask whose volume is 1000 cm3 at 0.0 °C is completely filled with mercury at this temperature. When flask and mercury are warmed to 80 °C, 12.5cm3 of mercury overflow. Compute the change in volume. Exercise #4
  • 17. •A mug measuring 90cm3 at 45°C temperature, contains ethyl alcohol. At what temperature will the alcohol flow 92cm3? Exercise #5
  • 19. METHODS OF HEAT TRANSFER • Conduction - use of thermal conductor (ex. Metals) • Convection - use of fluids (liquids or gas) • Radiation - no medium, uses EM wave to transfer heat
  • 20. • Heat has traveled through the metal rod • Metals have many free electrons. They are good heat conductors. • Non-metals such as wood or cloth have few free electrons. They are poor heat conductors or thermal insulator CONDUCTION
  • 21. If Q represents the heat flow in J/s (watts), then Q = k A (T1 – T2) / d Where: Q rate of heat flow (in J/s or W) k thermal conductivity (in W/m K) A area over which heat is passing (in m2) T1 hot face temperature (in K) T2 cold face temperature (in K) d thickness or distance between hot face and cold face (in m)
  • 22. Substance Thermal Conductivity k (푾/풎 푲 ) Aluminum 205 Copper 385 Iron and Steel 50.2 Silver 406 Transformer Oil 0.18 Water 0.57 Air 0.024 Brick 0.71 Concrete 0.8 Styrofoam 0.01 Wood, oak 0.15 Vacuum 0
  • 23. • Calculate the heat transfer through a flat copper 200mm by 300mm wide and 25mm thick when the surface temperatures are 150°C and 55°C. Example #1
  • 24. • A Styrofoam box used to keep drinks cold at a picnic has a total area of 0.80 m2 and wall thickness of 2.0 cm. it is filled with ice, water, and cans of Omni-Cola at 0°C. What is the rate of heat flow into the box if the temperature of the outside wall is 30°C? Example #2
  • 25. • A silver bar with length of 200 cm with a cross sectional area of 4 cm2 is put in contact with steam at 100°C at one end and with water at 20°C on the other end. Compute for the heat current if the silver bar is perfectly insulated. Example #3
  • 26. • The outer surface of a boiler is covered with insulating material of thermal conductivity 0.04 W/m K. It is 125 mm thick and has a surface area of 50 m2. The inside edge of the insulating material has an average temperature of 423 K and the temperature of the outside surface is 303 K. Calculate the heat loss through the insulation per hour. Example #4
  • 27. • Transfer of heat by mass motion of a fluid from one region of space to another. Example - house cooling and heating system - cooling system of automobile CONVECTION
  • 28. • Forced convection – if the fluid moves by using a pump. Example: - blood circulation (heart-pump) • Natural convection or free convection – if the flow is caused by difference in density. Example: - daily weather CONVECTION
  • 29.
  • 30. • When the fluid outside the solid surface is in forced or natural convective motion, the expression of the rate of heat transfer from the solid to the fluid, or vice versa, is as follows: Q = h A (Ts – Tf) CONVECTION
  • 31. Q = rate of heat transfer convection in J/s or W A = Area of heat transfer, m2 Ts = The temperature of the solid surface, K (hot) Tf = The average temperature of the fluid, K (cold) h = The convection heat transfer coefficient, W/m2/K CONVECTION
  • 32. ARRANGEMENT h, W/풎ퟐ.K Btu/(h.풇풕ퟐ.F) Air, free (indoor) 10-30 1-5 Air, forced (outdoor) 30-300 5-50 Oil, forced 60-1800 10-300 Water, forced 300-6000 50-1000 Steam, condensing 6,000-120,000 1,000-20,000
  • 33. • A refrigerator stands in a room where air temp. is 20°C. The surface temperature on the outside of ref is 16°C. The sides are 10풎ퟐ thick. The heat transfer coefficient is 10W/풎ퟐk. What will be the heat transfer rate? EXAMPLE #1
  • 34. • Calculate the heat transfer per square meter between a fluid with a bulk temperature of 66°C with a wall, with a surface temperature of 25°C given h = 5 W/풎ퟐK. EXAMPLE #2
  • 35. • Transfer of heat by electromagnetic waves such as visible light, infrared and ultraviolet radiation. • Most heat are transferred through radiation Example: - heat from the sun - heat from charcoal grill RADIATION
  • 36. Q = 흈 ε A (Tퟐퟒ – Tퟏퟒ) Where: Q – is the heat radiated from the hot surface (W) ε – is the emissivity A – is the surface area radiating heat (m2) T2 – higher temp (K) T1 – lower temp (K) 흈 – Stefan-Boltzmann constant= 56.7xퟏퟎퟗW/풎ퟐ푲ퟒ RADIATION
  • 37. Q = 흈푨 (푻ퟏퟒ−푻ퟐퟒ) RADIATION ퟏ εퟏ ퟏ εퟐ + If two bodies have different emissivities.
  • 38. Surface Emissivity (ε) Furnace interior 1.00 Iron oxide surface 0.82 Oxidized copper surface 0.79 Refractory bricks 0.78 Aluminum paints 0.50 Polished copper 0.04 Polished Aluminum 0.04 Oxidized Aluminum 0.15 RADIATION
  • 39. •A body with 266 K temperature was radiated by aluminum paints having 399 K temperature. Per 2 square meter, compute the heat radiated. EXAMPLE #1
  • 40. • An oxidized aluminum and polished aluminum foils were both radiated by each other. The first body is 54°C and the other one is 39°C. Calculate the heat transfer in 23 square meter. EXAMPLE #2