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NanoTECHNOLOGY IN TEXTILES
INTRODUCTION ,[object Object]
technologies dealing with structures less than 100 nm
1 nm is a trillionth of 1 m (10-9m)
surface properties play a more important role compared to
the volume properties - therefore:
Richard Phillips Feynman “There is plenty of room at the
Bottom” is considered to be the “father” of nanotechnolgy
interdisciplinary interaction of sciences (physics, chemistry)
therefore nanotechnology is called a convergent technology
nano materials are already of significance today,[object Object]
up-to-date computer chips (nano lithography)
surface functionalisation with nano layers or composites“self-cleaning” surfaces (“lotus-leaf effect”) ,[object Object], (“moth-eye effect”) ,[object Object],like TiO2 or ZnOnanoparticles in sunscreens ,[object Object],soil-repellence, UV-protection, abrasion resistance, drug delivery...
SOME APPLICATIONS OF NANOTECHNOLOGY IN TEXTILES 1) Ag (antimicrobial activity) 2) SiO2 (sol-gel, ceramic layers) 3) TiO2 (UV-protection, photocatalysis) 4) bionics: shark-skin effect, self-cleaning surfaces
FUNCTIONAL/INTELLIGENT MATERIALS functional materials 			(on the market) ,[object Object],		tight, breathable, 		humidity transport 		etc. ,[object Object],		properties 		e.g. color fastness, 		tensile and abrasion 		resistance, heat- 		proof, cold-resistant intelligent materials 	(under development) ,[object Object],			new raw materials ,[object Object],			additional electronic 			functions smart materials 			(in the market) ,[object Object],	odor control ,[object Object],	comfort and heat 	insulation ,[object Object],	adjustable heat 	insulation ,[object Object],	phase change 	materials (PCM) ,[object Object]
EM field protection
UV protection,[object Object]
     medical applications
     silver nanoparticles in the fiber
     silver nano coating
     high washing fastness
    done by electrospinningMicro fiber 	silver coating braced silver coating on the fiber surface microfiber cross section
Ceramic Coating (Sol-Gel-Process) ,[object Object]
    functional additives- solvent Temp. Lyogel Sol Xerogel textile Properties: mechanical: reinforcing, scratch-resistant, antistatic, anti-adhesive optical: interference colors, UV protection, IR absorption biological: antimicrobial, medical applications
How to improve the UPF of Textiles (ultraviolet protection factor) + fabric design + tighter weaving or knitting + higher weight + textile finishing + organic dyes absorbing UV light + optical brighteners (in detergents) + dark coloration + fiber modification + TiO2, ZnOnano pigments for dulling of chemical fibers + coating is essential to prevent photocatalytic reactions
Fiber Raw Materials and UV Protection Polyester (PET, PPT, PBT) +   terephthalic acid absorbs in the spectral UV range +   protection is increased by additional dulling (µ/n-TiO2) +   best protection possible Polyamide (PA 6, PA 6,6) - nylon +   only „full dull“ types provide good protection natural fibers (cotton, wool, linen)) & regen. cellulose fibers (CV, CLY) +   little to no protection at all (especially when wet) +   full dull viscose (TiO2) was available a few years ago
Application of nano TiO2 on Fibers PA uncoated PA 2 % nano-TiO2 coating
UPF after nano TiO2 Coating UPF Rating according to AS/NZS 4399:1996 60 					50 50 40 			35 				30 30 							25 20 		10 10 						5 	0 UPF (2 % Nano-TiO2) UPF UPF (uncoated) CO (100 %) 142 g/m2 PES/CO (50/50) 125 g/m2 PA (100 %) 97 g/m2
Photocatalytic Degradation of Matter with TiO2 (Anatase Crystal-Modification) + photocatalytic TiO2 nanoparticles in anatase crystal modification in presence with UV-radiation, water and oxygen generate free radicals + radicals destroy organic substances + catalytic process, therefore large and free accessible surface area (e.g. nano) is required
Photocatalysis When a semiconductor material is illuminated with ultra band gap light it becomes a powerful redox catalyst capable of killing bacteria, cleaning water, and even splitting water to give hydrogen and oxygen.
When photocatalyst titanium dioxide (TiO2) absorbs Ultraviolet (UV)* radiation from sunlight or illuminated light source (fluorescent lamps), it will produce pairs of electrons and holes. The electron of the valence band of titanium dioxide becomes excited when illuminated by light. The excess energy of this excited electron promoted the electron to the conduction band of titanium dioxide therefore creating the negative-electron (e-) and positive-hole (h+) pair. This stage is referred as the semiconductor's 'photo-excitation' state. The energy difference between the valence band and the conduction band is known as the 'Band Gap'. Wavelength of the light necessary for photo-excitation is: 1240 (Planck's constant, h) / 3.2 ev (band gap energy) = 388 nm The positive-hole of titanium dioxide breaks apart the water molecule to form hydrogen gas and hydroxyl radical. The negative-electron reacts with oxygen molecule to form super oxide anion. This cycle continues when light is available.

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Textiles 1

  • 2.
  • 3. technologies dealing with structures less than 100 nm
  • 4. 1 nm is a trillionth of 1 m (10-9m)
  • 5. surface properties play a more important role compared to
  • 6. the volume properties - therefore:
  • 7. Richard Phillips Feynman “There is plenty of room at the
  • 8. Bottom” is considered to be the “father” of nanotechnolgy
  • 9. interdisciplinary interaction of sciences (physics, chemistry)
  • 10. therefore nanotechnology is called a convergent technology
  • 11.
  • 12. up-to-date computer chips (nano lithography)
  • 13.
  • 14. SOME APPLICATIONS OF NANOTECHNOLOGY IN TEXTILES 1) Ag (antimicrobial activity) 2) SiO2 (sol-gel, ceramic layers) 3) TiO2 (UV-protection, photocatalysis) 4) bionics: shark-skin effect, self-cleaning surfaces
  • 15.
  • 17.
  • 18. medical applications
  • 19. silver nanoparticles in the fiber
  • 20. silver nano coating
  • 21. high washing fastness
  • 22. done by electrospinningMicro fiber silver coating braced silver coating on the fiber surface microfiber cross section
  • 23.
  • 24. functional additives- solvent Temp. Lyogel Sol Xerogel textile Properties: mechanical: reinforcing, scratch-resistant, antistatic, anti-adhesive optical: interference colors, UV protection, IR absorption biological: antimicrobial, medical applications
  • 25. How to improve the UPF of Textiles (ultraviolet protection factor) + fabric design + tighter weaving or knitting + higher weight + textile finishing + organic dyes absorbing UV light + optical brighteners (in detergents) + dark coloration + fiber modification + TiO2, ZnOnano pigments for dulling of chemical fibers + coating is essential to prevent photocatalytic reactions
  • 26. Fiber Raw Materials and UV Protection Polyester (PET, PPT, PBT) + terephthalic acid absorbs in the spectral UV range + protection is increased by additional dulling (µ/n-TiO2) + best protection possible Polyamide (PA 6, PA 6,6) - nylon + only „full dull“ types provide good protection natural fibers (cotton, wool, linen)) & regen. cellulose fibers (CV, CLY) + little to no protection at all (especially when wet) + full dull viscose (TiO2) was available a few years ago
  • 27. Application of nano TiO2 on Fibers PA uncoated PA 2 % nano-TiO2 coating
  • 28. UPF after nano TiO2 Coating UPF Rating according to AS/NZS 4399:1996 60 50 50 40 35 30 30 25 20 10 10 5 0 UPF (2 % Nano-TiO2) UPF UPF (uncoated) CO (100 %) 142 g/m2 PES/CO (50/50) 125 g/m2 PA (100 %) 97 g/m2
  • 29. Photocatalytic Degradation of Matter with TiO2 (Anatase Crystal-Modification) + photocatalytic TiO2 nanoparticles in anatase crystal modification in presence with UV-radiation, water and oxygen generate free radicals + radicals destroy organic substances + catalytic process, therefore large and free accessible surface area (e.g. nano) is required
  • 30. Photocatalysis When a semiconductor material is illuminated with ultra band gap light it becomes a powerful redox catalyst capable of killing bacteria, cleaning water, and even splitting water to give hydrogen and oxygen.
  • 31. When photocatalyst titanium dioxide (TiO2) absorbs Ultraviolet (UV)* radiation from sunlight or illuminated light source (fluorescent lamps), it will produce pairs of electrons and holes. The electron of the valence band of titanium dioxide becomes excited when illuminated by light. The excess energy of this excited electron promoted the electron to the conduction band of titanium dioxide therefore creating the negative-electron (e-) and positive-hole (h+) pair. This stage is referred as the semiconductor's 'photo-excitation' state. The energy difference between the valence band and the conduction band is known as the 'Band Gap'. Wavelength of the light necessary for photo-excitation is: 1240 (Planck's constant, h) / 3.2 ev (band gap energy) = 388 nm The positive-hole of titanium dioxide breaks apart the water molecule to form hydrogen gas and hydroxyl radical. The negative-electron reacts with oxygen molecule to form super oxide anion. This cycle continues when light is available.
  • 32. Fiber Degradation (SEM Image of Polyamide)
  • 33. Nature as the Role Model: Shark Skin with minimized Flow Resistance source:
  • 34. Bionics: Swimmsuits with Shark-Skin-Effect + different friction coefficients on the fabric (knitted or printed) + creation of micro vortices
  • 35. Soil Repellence (Lotus Effect®) + nature as the role model (“bionics”) + combination of micro- and nanostructures with low surface energy generated by wax crystals + such high performance is not achieved by common fluorocarbon finish + water, oil and dirt simply roll off + but: structures are sensitive to mechanical stress (scratching, abrasion, washing) + effect is lost if structures are damaged + nature can re-grow these structures - but textiles not (yet)
  • 36. Self-Cleaning Process in Nature (1) hydrophobic surface hydrophilic surface
  • 37. Self-Cleaning Process in Nature (2) nanostructure for small particles microstructure for larger particles
  • 39. Self-Cleaning on Insects (Rose Beetle) species 1 species 2
  • 41. Self-Cleaning on Plants (Lotus Leaf) source: Schoeller Textiles self-cleaning textile coating with nanostructured surface folien/xxx.ppt/aj Folien Nr. 37; 25.11.2005 © Hohensteiner Institute SEM image (top) and AFM surface topography of a lotus leaf
  • 42.
  • 43.
  • 45.
  • 46.
  • 47. Other Applications SMART TEXTILES Woven optical Woven or Woven or Printed fibers ( screen ) printed Bus Electrodes Circuit on Organza Silk Organza Embroided ( Silk + Gold ) NRIKeypad
  • 48. References Beringer, Dr. Jan (2005). Nanotechnology in Textile Finishing. State of the Art and future Prospects. HohensteinInsitutes. McLaughlin, James (2004). Nanotechnology & Its Applications in Textiles. University of Ulster. Sawhney, P.,Singh, K., Codon, B., Sachinvala, N., and David Hui. Nanotochnology in Modern Textiles http://www.mchnanosolutions.com/mechanism.html