This document provides guidelines for scale-up and post-approval changes (SUPAC) as outlined by the FDA. It discusses SUPAC documents, levels of changes, and recommendations for changes to components and composition, manufacturing site, batch size, and manufacturing process and equipment. The guidelines provide recommendations for submitting documentation to the FDA for level 1, 2, and 3 changes to ensure quality and performance of drug products after approval. It notes some limitations of the SUPAC guidelines, including that they have not been updated since 1995/1997 and do not cover all potential changes.
COPP/CPP it certification of pharmaceutical product for reviewing QSE i.e. Quality, Sefty,Efficacy of product. it important certification for exporting it may required by importing country.
Pilot Plant:-
“Defined as a part of pharmaceutical industry where a lab scale formula is transformed into viable product by the development of liable practical procedure for manufacture”.
Scale-up:-
“The art of designing of prototype using the data obtained from the pilot plant model”
Granularity of Technology Transfer Process, Documentation, Premises and equipment Qualification and Validation. Premises and equipments. Quality control: Analytical Method Transfer. Qualification and Validation
COPP/CPP it certification of pharmaceutical product for reviewing QSE i.e. Quality, Sefty,Efficacy of product. it important certification for exporting it may required by importing country.
Pilot Plant:-
“Defined as a part of pharmaceutical industry where a lab scale formula is transformed into viable product by the development of liable practical procedure for manufacture”.
Scale-up:-
“The art of designing of prototype using the data obtained from the pilot plant model”
Granularity of Technology Transfer Process, Documentation, Premises and equipment Qualification and Validation. Premises and equipments. Quality control: Analytical Method Transfer. Qualification and Validation
Pilot plant Techniques and Product consideration for liquid dosage forms.D.R. Chandravanshi
CONTENTS:-
DEFINITION
INTRODUCTION
OBJECTIVES
LIQUID DOSAGE FORM
STEPS INVOLVED IN PILOT PLANT FOR ORAL LIQUID
GENERAL CONSIDERATION
Reporting responsibility
Personal requirements
Space requirements
Review of formula
Raw materials
Relevant processing equipments
Process evaluation
GMP consideration
Assurance
PILOT PLANT SCALE UP FOR SUSPENSION
PILOT PLANT SCALE UP FOR EMULSION
REFERENCES
The presentation is about: Drug Regulatory Affairs as a profession, Scope & Responsibilities in life cycle management of a drug and role of RA in the drug approval process.
Approaches Of Gastro-Retentive Drug Delivery System or GRDDSAkshayPatane
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Includes:
Floating and Non-Floating drug delivery system with their subtypes
Like Non-effervescent system, Effervescent system, Raft forming system,
High Density system, Expandable system, Muco-adhesive system,
Super porous hydrogel system and Magnetic Systems, etc.
Regulatory Requirements For New Drug Approval.
This topic is from Industrial Pharmacy-II, B.Pharm Final year VIIth semester.
It include rule and regulations related to new drug approval for clinical use.
Pilot plant Techniques and Product consideration for liquid dosage forms.D.R. Chandravanshi
CONTENTS:-
DEFINITION
INTRODUCTION
OBJECTIVES
LIQUID DOSAGE FORM
STEPS INVOLVED IN PILOT PLANT FOR ORAL LIQUID
GENERAL CONSIDERATION
Reporting responsibility
Personal requirements
Space requirements
Review of formula
Raw materials
Relevant processing equipments
Process evaluation
GMP consideration
Assurance
PILOT PLANT SCALE UP FOR SUSPENSION
PILOT PLANT SCALE UP FOR EMULSION
REFERENCES
The presentation is about: Drug Regulatory Affairs as a profession, Scope & Responsibilities in life cycle management of a drug and role of RA in the drug approval process.
Approaches Of Gastro-Retentive Drug Delivery System or GRDDSAkshayPatane
Approaches Of Gastro-Retentive Drug Delivery System
Includes:
Floating and Non-Floating drug delivery system with their subtypes
Like Non-effervescent system, Effervescent system, Raft forming system,
High Density system, Expandable system, Muco-adhesive system,
Super porous hydrogel system and Magnetic Systems, etc.
Regulatory Requirements For New Drug Approval.
This topic is from Industrial Pharmacy-II, B.Pharm Final year VIIth semester.
It include rule and regulations related to new drug approval for clinical use.
Product lifecycle management: process of managing the entire lifecycle of a product from its conception, through design and manufacture, to service and disposal.
Introduction to Scale up and post approval changes.
SUPAC Guidelines :
1.In component and composition
2.The site of manufacture
3.The scale up batch of manufacture
4.The manufacturing( equipment and process)
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Ethnobotany and Ethnopharmacology:
Ethnobotany in herbal drug evaluation,
Impact of Ethnobotany in traditional medicine,
New development in herbals,
Bio-prospecting tools for drug discovery,
Role of Ethnopharmacology in drug evaluation,
Reverse Pharmacology.
2. Content
Introduction
Purpose of the Guidance
SUPAC documents
Level of changes
Components and composition
-SUPAC-IR
-SUPAC-MR
-SUPAC-SS
Manufacturing Site changes
Batch Size changes (Scale up)
Manufacturing change :Process & Equipment
Limitations of SUPAC
2
3. Introduction;
Control of changes in process, method, machine &
system is important part of GMP.
Some times we need to change the informations given to
the FDA in approved application.
These changes done after the FDA approval is called Post
Approval Changes.
The scale-up process and the changes made after
approval in the composition, manufacturing process,
manufacturing equipment, and change of site together known as
Scale-Up and Post approval Changes, or SUPAC.
3
4. Purpose of the guidance;
This guidance provides recommendations to sponsors of
new drug applications(NDA’s), abbreviated new drug
applications (ANDA’s) who intend to change (during the post
approval period);
1.The components or the composition
2. The site of manufacture
3. The batch size
4.The manufacturing(process or equipment).
4
5. What are SUPAC documents
A series of documeissued by US FDA (CDER) to help
applicants with post-approval changes.nts
Currently finalized SUPAC guidance are as below
SUPAC-IR(immediate release) -Nov 1995.
SUPAC-IR Ques and Answers- Feb 1997.
PAC- ATLS(Analytical testing laboratories)- Apr 1998.
SUPAC –MR(modified release)- Sep 1997.
SUPAC SS(non sterile semisolid)- May 1997.
5
7. Level of changes
Likelihood of impact on formulation quality and performance:
Level-1
• Those changes that are unlikely to have any detectable impact
on formulation quality and performance.
• Example- Changes in the colour, flavours, changes in the
excipients expressed as percentage (w/w) of total formulation,
less than or equal to the following range.
7
8. 8
Level-2
• Changes are those that could have significant impact on the
formulation quality and performance.
• Example –Changes in the technical grade of excipient (avicel
pH102 vs Avicel pH200) changes expressed as percent (w/w of
total formulation) .
9. 9
Level-3
• Changes are those that are likely to have significant impact on
formulation quality and performance.
• Example- any qualitative or quantitative excipient changes a
narrow therapeutic drug beyond the range for level 1 and all
other drug not meeting the dissolution criteria as Level 2.
10. 10
These guidelines provide recommendation for the post approval
changes in:
• In component or composition
• The site of manufacture
• The scale up of manufacture
• The manufacturing(process and equipment)
11. Component and composition changesComponent and composition changes
SUPAC-IR:
Focus on changes in the amount of excipients in the drug
product.
SUPAC-MR:
Excipient critical or non critical to the drug release.
-Changes in non-release controlling excipients.
-Changes in release controlling excipients.
SUPAC-SS:
Changes in preservatives.
11
18. SUPAC-MR
Components and composition of non-release controlling
excipient and release controlling excipient.
Focuses on changes to non- release controlling excipients.
Changes in components or composition that have the effect of
adding a new excipient or detecting an excipient are defined at
level 3.
18
19. Non-release controlling excipient
LEVEL CLASSIFICATION TEST DOCUMENTATION FILING
1) Deletion or partial
deletion of an ingredient
-up to SUPAC-IR Level 1
excipient ranges.
Stability-
Application/compendi
al requirements.
Annual report
19
20. 20
2) Change in
technical grade of
excipients
Up to SUPAC-IR
Level 2 excipient
ranges
Stability
application/compendia
l requirements.
Multi-point
dissolution profiles
(15,30,45,60 &
120min) USP buffer
media at pH 4.5-7.5 for
extended release)
Three different media
(e.g., Water, 0.1N HCl,
and USP buffer media
at pH 4.5 and 6.8 for
delayed release)
•Prior approval
supplement.
•Annual report
21. 21
3) Higher than
SUPAC-IR Level 1 and
Level 2 excipient
ranges.
Stability
application/comp
endial
requirements.
Bioassay or
IVIVC
Prior
approval
supplement
28. Level-3
3) change in approved
amount of ingredient.
Change in crystalline
form of ingredient
Stability
Application/c
ompedial
requirements
Prior
approval
supplement
28
32. Site changesSite changes
It includes the changes in location of the site of
manufacturing facilities for both company owner and
contract manufacturer.
It does not include scale up.
32
36. Batch Size Change (Scale UP)
Changes in the size of a batch from the pivotal/pilot scale bio-
batch material to larger production batches
No change in SOP, formulation and manufacturing procedures
or equipments used
All scale-up charges should be properly validated
The minimum batch size for the pivotal clinical trial batch or
bio-batch be at least 1,00,000 dosage units /100 kg or 10% of a
production batch, whichever is larger.
36
37. LEVEL 1 CHANGES
Test documentation
Chemistry documentation
• None beyond application/compendial product release
requirements.
• Notification of the change and submission of the updated
executed batch records.
Other documentation remains same as non release controlling
37
38. LEVEL 2 CHANGES
This category includes process changes involving adjustments
of equipment operating conditions such as mixing times and
operating speeds outside of original approved application
ranges.
Other documentation remains same as non-release controlling
excipient
38
39. LEVEL 3 CHANGES
This category includes change in the type of process used in
the manufacture of the product, such as change from wet
granulation to direct compression of dry powder.
Other documentation remains same as non-release controlling
excipient.
39
40. LIMITATIONS OF SUPAC
• Supac has not been updated (1995/97 for main guidelines)
• It does not discuss multiple of changes
• Does not cover modified equipment
• Must be used in conjunction with other references
ex: excipient handbook.
40
41. REFERENCES:REFERENCES:
1. Lachman leon and Schwartz .B. Joseph Pharmaceutical
dosage forms: Tablets. Vol 3, edition 2. P.P 1-74.
2. Savant D.A. Pharma Pathway Industrial and applied
pharmacy: 8th
edition. 2.308-23.
3. Nash R.A, Wachter A.H. Pharmaceutical Process Validation:
3rd
edition. 705-46.
41