This document provides information on submerged arc welding consumables for welding various types of steel, including:
- Mild steel and 490MPa steel
- Several product lines are described that vary in chemical composition and mechanical properties depending on the type of steel being welded.
- Information is given on typical chemical composition, mechanical properties, classifications, approvals, welding characteristics, and handling instructions for each product.
Flux Cored - Arc Welding Wires
For Carbon Steel & 490N/mm2 High Tensile Strenght Steel
For Self Shielded
For High Tensile Strenght Steel
For Atmospheric Corrosion Resisting Steel
For Low Temperature Service Steel
For Heat Resisting Steel
For Stainless Steel
For Hard facing
Used for ship building and ocean plant, construction and bridge BOX, pressurized container, automobile exhaust system
One of the welding processes that used in Engineering field is the flux cored arc welding. There are several types of welding processes similar to this, but flux cored arc welding has its unique features.
Thanks for the colleagues who give this slides to publish.
Electrical fuse power point presentation prasantakcs
about electrical fuse powerpoint presentation , described in very short way.., pictures and informations are taken from internet , electrical4u.com is the best website for electrical engineers.. of you have any questions about this presentation, you may comment below..
This ppt covers MIG welding process using 100% CO2 gas .Here the development,equipments used,mechanism,troubleshooting and safety for MIG welding is shown
Flux Cored - Arc Welding Wires
For Carbon Steel & 490N/mm2 High Tensile Strenght Steel
For Self Shielded
For High Tensile Strenght Steel
For Atmospheric Corrosion Resisting Steel
For Low Temperature Service Steel
For Heat Resisting Steel
For Stainless Steel
For Hard facing
Used for ship building and ocean plant, construction and bridge BOX, pressurized container, automobile exhaust system
One of the welding processes that used in Engineering field is the flux cored arc welding. There are several types of welding processes similar to this, but flux cored arc welding has its unique features.
Thanks for the colleagues who give this slides to publish.
Electrical fuse power point presentation prasantakcs
about electrical fuse powerpoint presentation , described in very short way.., pictures and informations are taken from internet , electrical4u.com is the best website for electrical engineers.. of you have any questions about this presentation, you may comment below..
This ppt covers MIG welding process using 100% CO2 gas .Here the development,equipments used,mechanism,troubleshooting and safety for MIG welding is shown
Non Ferrous - Welding Consumables
MIG Consumables
Ni Alloy
Cu Alloy
TIG Consumables
Ni Alloy
Cu Alloy
Used in heavy chemical field, industrial road, aerospace industry, automotive, shipbuilding
Covered Arc Welding Electrodes
For Carbon Steel
For High Tensile Strenght Steel
For Atmospheric Corrosion Resisting Steel
For Low Temperature Service Steel
For Heat Resisting Steel
For Hardfacing
For Stainless Steel
For Cast iron
For Nickel Alloy
Used for types of industrial equipment, pressurized container, boiler, ocean and shipbuilding, PIPE LINE, construction
MIG/TIG - Welding Consumables
MIG Welding Consumables
For Stainless Steel
TIG Welding Consumables
For Carbon Steel & 490N/mm2 High Tensile Strenght Steel
For Low Alloy Steel
For Heat-Resisting Steel
For Stainless Steel
For heavy and chemical industries, vehicle, railway system, refrigerating container
Gas Metal Arc - Welding Wires (Solid Wires)
For Carbon Steel & 490N/mm2 High Tensile Strenght Steel
For Low Alloy Steel
For Heat Resisting Steel
Heavy machinery for construction, automotive, pipe, pressurized container and boiler
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Chiết khấu cao do KB Electric cung cấp thông tin về nhãn hiệu máy biến áp khô LS nhập khẩu từ Hàn Quốc. Chuyên dùng cho các hệ tòa nhà, cao ốc, bênh viện, trường học, công nghiệp..
Presentación del ponente D. Stephen Cater TWI LTD, Technology Engineering, en la Jornada Transnacional "Demostración Tecnológica en la Industria Auxiliar del Naval" Realizada el 26 de enero de 2010, en Santiago de Compostela
Similar to Submerged - Arc Welding Consumables (20)
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Lame in Diamante
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Forklift Classes Overview by Intella PartsIntella Parts
Discover the different forklift classes and their specific applications. Learn how to choose the right forklift for your needs to ensure safety, efficiency, and compliance in your operations.
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Cosmetic shop management system project report.pdfKamal Acharya
Buying new cosmetic products is difficult. It can even be scary for those who have sensitive skin and are prone to skin trouble. The information needed to alleviate this problem is on the back of each product, but it's thought to interpret those ingredient lists unless you have a background in chemistry.
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CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptxR&R Consult
CFD analysis is incredibly effective at solving mysteries and improving the performance of complex systems!
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Overview of the fundamental roles in Hydropower generation and the components involved in wider Electrical Engineering.
This paper presents the design and construction of hydroelectric dams from the hydrologist’s survey of the valley before construction, all aspects and involved disciplines, fluid dynamics, structural engineering, generation and mains frequency regulation to the very transmission of power through the network in the United Kingdom.
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Water scarcity is the lack of fresh water resources to meet the standard water demand. There are two type of water scarcity. One is physical. The other is economic water scarcity.
1. Submerged Arc
Welding Consumables
FOR HIGH TENSILE STRENGTH STEEL
FOR LOW TEMPERATURE SERVICE STEEL
FOR HEAT-RESISTING STEEL
FOR STAINLESS STEEL
FOR HARDFACING STEEL
2.
3. EF-100XKD-50For mild steel and 490MPa steel
SAW Consumables
SSuubb--aarrcc fflluuxx
EN 756-1996 : SA RS 1 81 AC
FFlluuxx// WWiirree--ccoommbbiinnaattiioonn
EN 756-2004 : S 46 0 RS S4
AWS A5.17-97 : F7A(P)0-EH14
KS B 0531 : S502-H
JIS Z 3183 : S502-H
SSAAWW ssoolliidd wwiirree
EN 756-2004 : S4
AWS A5.17-97 : EH14
Description
Typical chemical composition of all-weld metal (%)
Typical mechanical properties of all-weld metal
Approvals
Single and multi-layer welding of H-beams, spiral pipes, machinery, bridges and structural steels.
Bead appearance and slag removal are excellent under higher welding speed with low current.
Good resistance to porosity on rust and primer.
Applicable to both AC and DC(+)
Redry the flux at 250~350℃ for 60 minutes before use.
Add new flux periodically when continuously reusing the flux.
C
0.09
Si
0.47
Mn
1.25
P
0.023
S
0.011
Classifications
AW : As-Welded
AWS A5.17
EN 756
Example
Y.S.
(MPa)
min. 400
min. 460
530
T.S.
(MPa)
480~660
530~680
600
EI.
(%)
min. 22
min. 20
29
IV (J)
0℃ -18℃
≥ 27
≥ 47
80 60
Remarks
AW
Others : CCS
ABS
2YTM
BV
A2YTM
DNV
ⅡYTM
GL
2YTM
LR
2YTM
KR
2YTM
NK
KAW52TM
327
4. 328
EF-100XKD-EH12KFor mild steel and 490MPa steel
SAW Consumables
Description
Typical chemical composition of all-weld metal (%)
Typical mechanical properties of all-weld metal
SSuubb--aarrcc fflluuxx
EN 760-1996 : SA RS 1 81 AC
FFlluuxx// WWiirree--ccoommbbiinnaattiioonn
EN 756-2004 : S 46 Z RS S3Si
AWS A5.17-97 : F7A(P)Z-EH12K
KS B 0531 : S501-H
JIS Z 3183 : S501-H
SSAAWW ssoolliidd wwiirree
EN 756-2004 : S3Si
AWS A5.17-97 : EH12K
Single and multi-layer welding of structural steels, pipes and general fabrications.
Bead appearance and slag removal are excellent under higher welding speed with low current.
Good resistance to porosity on rust and primer.
Applicable to both AC and DC(+)
Redry the flux at 250~350℃ for 60 minutes before use.
Add new flux periodically when continuously reusing the flux.
Excessive flux height may bring out poor bead appearance.
C
0.06
Si
0.75
Mn
1.10
P
0.022
S
0.010
Classifications
AW : As-Welded
AWS A5.17
EN 756
Example
Y.S.
(MPa)
min. 400
min. 460
550
T.S.
(MPa)
480~660
530~680
610
EI.
(%)
min. 22
min. 20
27
IV (J)
+20℃ 0℃
≥ 27
≥ 47
80 50
Remarks
AW
5. 329
EF-100HXKD-50For mild steel and 490MPa steel
SAW Consumables
SSuubb--aarrcc fflluuxx
EN 756-1996 : SA AB 1 72 AC
FFlluuxx// WWiirree--ccoommbbiinnaattiioonn
EN 756-2004 : S 46 3 AB S4
AWS A5.17-97 : F7A(P)2-EH14
KS B 0531 : S502-H
JIS Z 3183 : S502-H
SSAAWW ssoolliidd wwiirree
EN 756-2004 : S4
AWS A5.17-97 : EH14
Description
Typical chemical composition of all-weld metal (%)
Typical mechanical properties of all-weld metal
Approvals
Single and multi-layer welding of ship buildings, bridges, structural steels and other fabrications.
Excellent impact tougheness and crack resistibility.
Outstanding welding characteristics and bead profile.
Applicable to both AC and DC(+)
Redry the flux at 250~350℃ for 60 minutes before use.
Add new flux periodically when continuously reusing the flux.
Excessive flux height may bring out poor bead appearance.
C
0.09
Si
0.29
Mn
1.42
P
0.025
S
0.011
Classifications
AW : As-Welded
AWS A5.17
EN 756
Example
Y.S.
(MPa)
min. 400
min. 460
560
T.S.
(MPa)
480~660
530~680
605
EI.
(%)
min. 22
min. 20
28
IV (J)
-29℃ -30℃
≥ 27
≥ 47
100 100
Remarks
AW
ABS
3YM, 2YT
BV
A3YM, A2YT
DNV
ⅢYM, ⅡYT
GL
3YM, 2YT
LR
3YM, 2YT
KR
3YM, 2YT
NK
KAW53M
6. EF-100HXKD-EH12KFor mild steel and 490MPa steel
SAW Consumables
Description
Typical chemical composition of all-weld metal (%)
Typical mechanical properties of all-weld metal
SSuubb--aarrcc fflluuxx
EN 760-1996 : SA AB 1 72 AC
FFlluuxx// WWiirree--ccoommbbiinnaattiioonn
EN 756-2004 : S 46 2 AB S3Si
AWS A5.17-97 : F7A(P)2-EH12K
KS B 0531 : S502-H
JIS Z 3183 : S502-H
SSAAWW ssoolliidd wwiirree
EN 756-2004 : S3Si
AWS A5.17-97 : EH12K
Single and multi-layer welding of pipes, ships, machinery, boilers, bridges and structural steels.
Excellent impact tougheness and crack resistibility.
Outstanding welding characteristics and bead profile.
Applicable to both AC and DC(+)
Redry the flux at 250~350℃ for 60 minutes before use.
Add new flux periodically when continuously reusing the flux.
Excessive flux height may bring out poor bead appearance.
C
0.06
Si
0.48
Mn
1.33
P
0.024
S
0.009
Classifications
AW : As-Welded
AWS A5.17
EN 756
Example
Y.S.
(MPa)
min. 400
min. 460
540
T.S.
(MPa)
480~660
530~680
590
EI.
(%)
min. 22
min. 20
30
IV (J)
-20℃ -29℃
≥ 27
≥ 47
100 70
Remarks
AW
330
7. EF-100SXKD-42For mild steel and 490MPa steel
SAW Consumables
SSuubb--aarrcc fflluuxx
EN 756-1996 : SA AB 1 77 AC
FFlluuxx// WWiirree--ccoommbbiinnaattiioonn
EN 756-2004 : S 46 2 AB SZ
AWS A5.17-97 : F7A(P)2-EM12K
KS B 0531 : S502-H
JIS Z 3183 : S502-H
SSAAWW ssoolliidd wwiirree
EN 756-2004 : SZ
AWS A5.17-97 : EM12K
Description
Typical chemical composition of all-weld metal (%)
Typical mechanical properties of all-weld metal
Active flux for limited pass welding of ship buildings, steel frames, structures and bridges.
Bead appearance and slag removal are excellent under higher welding speed with low current.
Good resistance to porosity on rust and primer
High speed on dirty plate
Applicable to both AC and DC(+)
Redry the flux at 250~350℃ for 60 minutes before use.
Add new flux periodically when continuously reusing the flux.
Excessive flux height may bring out poor bead appearance.
C
0.05
Si
0.55
Mn
1.60
P
0.025
S
0.012
Classifications
AW : As-Welded
AWS A5.17
EN 756
Example
Y.S.
(MPa)
min. 400
min. 460
545
T.S.
(MPa)
480~660
530~680
600
EI.
(%)
min. 22
min. 20
29
IV (J)
-20℃ -29℃
≥ 27
≥ 47
70 50
Remarks
AW
331
8. EF-200XKD-40(41)For mild steel and 490MPa steel
SAW Consumables
Description
Typical chemical composition of all-weld metal (%)
Typical mechanical properties of all-weld metal
Approvals
SSuubb--aarrcc fflluuxx
EN 760-1996 : SA AB 1 69 AC
FFlluuxx// WWiirree--ccoommbbiinnaattiioonn
EN 756-2004 : S 42 4 AB SZ
AWS A5.17-97 : F7A(P)4-EL8(EL12)
KS B 0531 : S502-H
IS Z 3183 : S502-H
SSAAWW ssoolliidd wwiirree
EN 756-2004 : SZ
AWS A5.17-97 : EL8(EL12)
Active flux for limited pass welding of ship buildings, bridges, structural steels and general fabrications.
Excellent impact tougheness and crack resistibility.
Applicable to one-side welding.
Suitable for welding of thick plate in both side single-layer welding.
Applicable to both AC and DC(+)
Redry the flux at 250~350℃ for 60 minutes before use.
Excessive flux height may bring out poor bead appearance.
C
0.06
Si
0.28
Mn
1.35
P
0.024
S
0.012
Classifications
AW : As-Welded
AWS A5.17
EN 756
Example
Y.S.
(MPa)
min. 400
min. 420
470
T.S.
(MPa)
480~660
500~640
550
EI.
(%)
min. 22
min. 20
32
IV (J)
-30℃ -40℃
≥ 27
≥ 47
100 80
Remarks
AW
ABS
3YTM
BV
A3YTM
DNV
ⅢYTM
GL
3YTM
LR
3YTM
KR
3YTM
NK
KAW53TM
332
9. EF-200KXKD-42For mild steel and 490MPa steel
SAW Consumables
SSuubb--aarrcc fflluuxx
EN 756-1996 : SA CS 1 57 AC
FFlluuxx// WWiirree--ccoommbbiinnaattiioonn
EN 756-2004 : S 46 5 CS SZ
AWS A5.17-97 : F7A(P)6-EM12K
KS B 0531 : S502-H
JIS Z 3183 : S502-H
SSAAWW ssoolliidd wwiirree
EN 756-2004 : SZ
AWS A5.17-97 : EM12K
Description
Typical chemical composition of all-weld metal (%)
Typical mechanical properties of all-weld metal
Single and multi-layer welding of ship buildings, structural steels, offshore structures and pressure vessels.
Excellent impact tougheness and crack resistibility.
Good resistance to porosity on rust, scales, oil and primer.
Applicable to both AC and DC(+)
Redry the flux at 250~350℃ for 60 minutes before use.
Add new flux periodically when continuously reusing the flux.
Excessive flux height may bring out poor bead appearance.
C
0.08
Si
0.35
Mn
1.65
P
0.026
S
0.009
Classifications
AW : As-Welded
AWS A5.17
EN 756
Example
Y.S.
(MPa)
min. 400
min. 460
550
T.S.
(MPa)
480~660
530~680
610
EI.
(%)
min. 22
min. 20
29
IV (J)
-50℃ -51℃
≥ 27
≥ 47
80 80
Remarks
AW
333
Approvals
ABS
3YTM
BV
A3YTM
DNV
ⅢYTM
GL
3YTM
LR
3YTM
KR
3YTM
NK
KAW53TM
10. EF-200VXKD-50For mild steel and 490MPa steel
SAW Consumables
Description
Typical chemical composition of all-weld metal (%)
Typical mechanical properties of all-weld metal
Approvals
SSuubb--aarrcc fflluuxx
EN 760-1996 : SA CS 1 53 AC
FFlluuxx//WWiirree--ccoommbbiinnaattiioonn
EN 756-2004 : S 46 5 CS S4
AWS A5.17-97 : F7A(P)6-EH14
KS B 0531 : S502-H
JIS Z 3183 : S502-H
SSAAWW ssoolliidd wwiirree
EN 756-2004 : S4
AWS A5.17-97 : EH14
Single and multi-layer welding of ship buildings, structural steels, pressure vessels and bridges.
Neutral flux for multi-pass welding.
Excellent impact tougheness at low temperature.
Bead appearance and slag removal are excellent.
Applicable to both AC and DC(+)
Redry the flux at 250~350℃ for 60 minutes before use.
Excessive flux height may bring out poor bead appearance.
C
0.09
Si
0.12
Mn
1.60
P
0.025
S
0.008
Classifications
AW : As-Welded
AWS A5.17
EN 756
Example
Y.S.
(MPa)
min. 400
min. 460
540
T.S.
(MPa)
480~660
530~680
590
EI.
(%)
min. 22
min. 20
29
IV (J)
-50℃ -51℃
≥ 27
≥ 47
100 100
Remarks
AW
ABS
4YM, 3YT
BV
A4YM, A3YT
DNV
ⅣYM, ⅢYM
GL
4YM, 3YT
LR
4YM, 3YT
KR
4YM, 3YT
NK
KAW54M
334
11. EF-200VXKD-42For mild steel and 490MPa steel
SAW Consumables
SSuubb--aarrcc fflluuxx
EN 756-1996 : SA CS 1 53 AC
FFlluuxx//WWiirree--ccoommbbiinnaattiioonn
EN 756-2004 : S 42 5 CS SZ
AWS A5.17-97 : F7A(P)6-EM12K
KS B 0531 : S502-H
JIS Z 3183 : S502-H
SSAAWW ssoolliidd wwiirree
EN 756-2004 : SZ
AWS A5.17-97 : EM12K
Description
Typical chemical composition of all-weld metal (%)
Typical mechanical properties of all-weld metal
Single and multi-layer welding of machinery, pressure vessels, ship buildings and structural steels.
Neutral flux for multi-pass welding.
Excellent impact tougheness at low temperature.
Bead appearance and slag removal are excellent.
Applicable to both AC and DC(+)
Redry the flux at 250~350℃ for 60 minutes before use.
Excessive flux height may bring out poor bead appearance.
C
0.08
Si
0.29
Mn
1.20
P
0.026
S
0.008
Classifications
AW : As-Welded
AWS A5.17
EN 756
Example
Y.S.
(MPa)
min. 400
min. 420
470
T.S.
(MPa)
480~660
500~640
540
EI.
(%)
min. 22
min. 20
32
IV (J)
-50℃ -51℃
≥ 27
≥ 47
80 80
Remarks
AW
335
12. EF-200VXKD-EH12KFor mild steel and 490MPa steel
SAW Consumables
Description
Typical chemical composition of all-weld metal (%)
Typical mechanical properties of all-weld metal
SSuubb--aarrcc fflluuxx
EN 760-1996 : SA CS 1 53 AC
FFlluuxx// WWiirree--ccoommbbiinnaattiioonn
EN 756-2004 : S 46 6 CS S3Si
AWS A5.17-97 : F7A(P)8-EH12K
KS B 0531 : S502-H
JIS Z 3183 : S502-H
SSAAWW ssoolliidd wwiirree
EN 756-2004 : S3Si
AWS A5.17-97 : EH12K
Single and multi-layer welding of various kinds of structures such as offshore structures, machinery,
ship buildings, large diameter and heavy wall steel pipes.
Neutral flux for multi-pass welding.
Excellent impact tougheness at low temperature.
Bead appearance and slag removal are excellent.
Applicable to both AC and DC(+)
Redry the flux at 250~350℃ for 60 minutes before use.
Excessive flux height may bring out poor bead appearance.
C
0.08
Si
0.35
Mn
1.65
P
0.024
S
0.008
Classifications
AW : As-Welded
AWS A5.17
EN 756
Example
Y.S.
(MPa)
min. 400
min. 460
550
T.S.
(MPa)
480~660
530~680
590
EI.
(%)
min. 22
min. 20
30
IV (J)
-60℃ -62℃
≥ 27
≥ 47
100 100
Remarks
AW
336
13. EF-100XKD-60For 560MPa high tensile strength steel
SAW Consumables
SSuubb--aarrcc fflluuxx
EN 756-1996 : SA RS 1 81 AC
FFlluuxx// WWiirree--ccoommbbiinnaattiioonn
EN 756-2004 : S 50 Z RS S4Mo
AWS A5.17-97 : F8A(P)Z-EA3-G
KS B 0531 : S581-H
JIS Z 3183 : S581-H
SSAAWW ssoolliidd wwiirree
EN 756-2004 : S4Mo
AWS A5.17-97 : EA3
Description
Typical chemical composition of all-weld metal (%)
Typical mechanical properties of all-weld metal
Single and multi-layer welding of 560MPa high tensile strength steels for H-beams, spiral pipes,
machinery, bridges and structural steels.
Bead appearance and slag removal are excellent under higher welding speed with low current.
Good resistance to porosity on rust and primer.
Applicable to both AC and DC(+)
Redry the flux at 250~350℃ for 60 minutes before use.
Add new flux periodically when continuously reusing the flux.
Excessive flux height may bring out poor bead appearance.
C
0.06
Si
0.70
Mn
1.20
Mo
0.46
P
0.021
S
0.012
Classifications
AW : As-Welded
AWS A5.23
EN 756
Example
Y.S.
(MPa)
min. 470
min. 500
630
T.S.
(MPa)
550~700
560~720
680
EI.
(%)
min. 20
min. 18
27
IV (J)
+20℃ 0℃
≥ 27
≥ 47
100 60
Remarks
AW
337
14. EF-100HXKD-60For 560MPa high tensile strength steel
SAW Consumables
Description
Typical chemical composition of all-weld metal (%)
Typical mechanical properties of all-weld metal
SSuubb--aarrcc fflluuxx
EN 760-1996 : SA AB 1 72 AC
FFlluuxx// WWiirree--ccoommbbiinnaattiioonn
EN 756-2004 : S 50 3 AB S4Mo
AWS A5.17-97 : F8A(P)4-EA3-G
KS B 0531 : S584-H
JIS Z 3183 : S584-H
SSAAWW ssoolliidd wwiirree
EN 756-2004 : S4Mo
AWS A5.17-97 : EA3
Single and multi-layer welding of 560MPa high tensile strength steels for structural steels, pipes, ship
buildings and general fabrications.
Bead appearanceand slag removal are excellent under higher welding speed with low current.
Good resistance to porosity on rust and primer.
Applicable to both AC and DC(+)
Redry the flux at 250~350℃ for 60 minutes before use.
Add new flux periodically when continuously reusing the flux.
Excessive flux height may bring out poor bead appearance.
C
0.06
Si
0.35
Mn
1.40
Mo
0.47
P
0.022
S
0.012
Classifications
AW : As-Welded
AWS A5.23
EN 756
Example
Y.S.
(MPa)
min. 470
min. 500
610
T.S.
(MPa)
550~700
560~720
660
EI.
(%)
min. 20
min. 18
27
IV (J)
-30℃ -40℃
≥ 27
≥ 47
90 70
Remarks
AW
338
15. EF-200VXKD-60For 560MPa high tensile strength steel
SAW Consumables
SSuubb--aarrcc fflluuxx
EN 756-1996 : SA CS 1 53 AC
FFlluuxx// WWiirree--ccoommbbiinnaattiioonn
EN 756-2004 : S 50 5 CS S4Mo
AWS A5.17-97 : F8A(P)6-EA3-G
KS B 0531 : S584-H
JIS Z 3183 : S584-H
SSAAWW ssoolliidd wwiirree
EN 756-2004 : S4Mo
AWS A5.17-97 : EA3
Description
Typical chemical composition of all-weld metal (%)
Typical mechanical properties of all-weld metal
Single and multi-layer welding of 560MPa high tensile strength steels for ship buildings, structural
steels, bridges and general fabrications.
Neutral flux for multi-pass welding.
Excellent impact tougheness at low temperature.
Bead appearance and slag removal are excellent.
Applicable to both AC and DC(+)
Redry the flux at 250~350℃ for 60 minutes before use.
Excessive flux height may bring out poor bead appearance.
C
0.09
Si
0.13
Mn
1.63
Mo
0.48
P
0.022
S
0.008
Classifications
AW : As-Welded
AWS A5.23
EN 756
Example
Y.S.
(MPa)
min. 470
min. 500
630
T.S.
(MPa)
550~700
560~720
670
EI.
(%)
min. 20
min. 18
26
IV (J)
-50℃ -51℃
≥ 27
≥ 47
80 80
Remarks
AW
339
16. EF-200VXKD-100For 690MPa high tensile strength steel
SAW Consumables
Description
Typical chemical composition of all-weld metal (%)
Typical mechanical properties of all-weld metal
SSuubb--aarrcc fflluuxx
EN 760-1996 : SA CS 1 53 AC
FFlluuxx// WWiirree--ccoommbbiinnaattiioonn
EN 14295-2003 : S 62 4 CS SZ
AWS A5.23-07 : F10A(P)4-EG-G
KS B 0531 : S704-H2
JIS Z 3183 : S704-H2
SSAAWW ssoolliidd wwiirree
EN 14295-2003 : SZ
AWS A5.23-07 : EG
Single and multi-layer welding of 690MPa high tensile strength steels for pressure vessels, bridges,
machinery and structural steels.
Neutral flux for multi-pass welding.
Excellent impact tougheness at low temperature.
Bead appearance and slag removal are excellent.
Applicable to both AC and DC(+)
Redry the flux at 250~350℃ for 60 minutes before use.
Excessive flux height may bring out poor bead appearance.
C
0.06
Si
0.29
Mn
1.40
Ni
1.70
Mo
0.35
Classifications
AW : As-Welded
AWS A5.23
EN 14295
Example
Y.S.
(MPa)
min. 610
min. 620
670
T.S.
(MPa)
690~830
700~890
740
EI.
(%)
min. 16
min. 18
26
IV (J)
-30℃ -40℃
≥ 27
≥ 47
90 70
Remarks
AW
340
17. EF-200LTXKD-50For low temperature service steel (490MPa)
SAW Consumables
SSuubb--aarrcc fflluuxx
EN 756-1996 : SA CS 1 53 AC H5
FFlluuxx// WWiirree--ccoommbbiinnaattiioonn
EN 756-2004 : S 46 6 CS S4
AWS A5.17-97 : F7A(P)8-EH14
KS B 0531 : S502-H
JIS Z 3183 : S502-H
SSAAWW ssoolliidd wwiirree
EN 756-2004 : S4
AWS A5.17-97 : EH14
Description
Typical chemical composition of all-weld metal (%)
Typical mechanical properties of all-weld metal
Approvals
Single and multi-layer welding of structures for low temperature service (offshore structures, steel
pipes, chemical vessels and other structures in cold regions)
Neutral flux for multi-pass welding.
Excellent impact toughness at low temperature down to -60℃ and CTOD
Applicable to both AC and DC(+)
Redry the flux at 250~350℃ for 60 minutes before use.
Excessive flux height may bring out poor bead appearance.
Add new flux periodically when continuously reusing the flux.
C
0.08
Si
0.17
Mn
1.55
Ti
0.02
B
0.004
Classifications
AW : As-Welded
AWS A5.17
EN 756
Example
Y.S.
(MPa)
min. 400
min. 460
540
T.S.
(MPa)
480~660
530~680
580
EI.
(%)
min. 22
min. 20
29
IV (J)
-60℃ -62℃
≥ 27
≥ 47
105 100
Remarks
AW
ABS
5Y400M H5,
3YT
BV
A5Y40M H5,
A3YT
DNV
ⅤY40M H5,
ⅢYT
GL
6Y40M H5,
3YT
LR
4Y40M H5
(-60℃), 3YT
KR
4Y40M H5
(-60℃), 3YT
NK
KAWL3TM H5
341
18. EF-200LT PlusXKD-50For low temperature service steel (490MPa)
SAW Consumables
Description
Typical chemical composition of all-weld metal (%)
Typical mechanical properties of all-weld metal
Approvals
SSuubb--aarrcc fflluuxx
EN 756-1996 : SA CS 1 53 AC H5
FFlluuxx//WWiirree--ccoommbbiinnaattiioonn
EN 756-2004 : S 46 6 CS S4
AWS A5.17-97 : F7A(P)8-EH14
KS B 0531 : S502-H
JIS Z 3183 : S502-H
SSAAWW ssoolliidd wwiirree
EN 756-2004 : S4
AWS A5.17-97 : EH14
Single and multi-layer welding of various kinds of structures such as offshore structures, pressure
vessels and ship buildings.
Excellent impact toughness at low temperature down to -60℃
Outstanding welding characteristic and bead profile
Neutral flux for multi-pass welding.
Applicable to both AC and DC(+)
Redry the flux at 250~350℃ for 60 minutes before use.
Add new flux periodically when continuously reusing the flux.
C
0.09
Si
0.15
Mn
1.54
Ti
0.02
B
0.003
Classifications
AW : As-Welded
AWS A5.17
EN 756
Example
Y.S.
(MPa)
min. 400
min. 460
540
T.S.
(MPa)
480~660
530~680
580
EI.
(%)
min. 22
min. 20
30
IV (J)
-60℃ -62℃
≥ 27
≥ 47
100 100
Remarks
AW
342
ABS
5Y400M H5,
4YT
BV
A5Y40M H5,
A4YT
DNV
ⅤY40M H5,
ⅣYT
GL
6Y40M H5,
4YT
LR
4Y40M H5
(-60℃), 4YT
KR
4Y40M H5
(-60℃), 4YT
NK
KAWL3TM H5
(-60℃)
19. EF-200LTXKD-60For low temperature service steel (560MPa)
SAW Consumables
Sub-arc flux
EN 756-1996 : SA CS 1 53 AC H5
Flux/ Wire-combination
EN 756-2004 : S 50 5 CS S4Mo
AWS A5.23-07 : F8A(P)8-EA3-G
KS B 0531 : S584-H
JIS Z 3183 : S584-H
SAW solid wire
EN 756-2004 : S4Mo
AWS A5.23-07 : EA3
Description
Typical chemical composition of all-weld metal (%)
Typical mechanical properties of all-weld metal
Approvals
Single and multi-layer welding of 560MPa high tensile strength steels for low temperature service
(offshore structures, steel pipes, chemical vessels and other structures in cold regions)
Excellent impact toughness at low temperature down to -60℃
Neutral flux for multi-pass welding.
Applicable to both AC and DC(+)
Redry the flux at 250~350℃ for 60 minutes before use.
Excessive flux height may bring out poor bead appearance.
C
0.07
Si
0.14
Mn
1.50
Mo
0.46
Ti
0.02
B
0.004
Classifications
AW : As-Welded
AWS A5.23
EN 756
Example
Y.S.
(MPa)
min. 470
min. 500
640
T.S.
(MPa)
550~700
560~720
670
EI.
(%)
min. 20
min. 18
26
IV (J)
-50℃ -62℃
≥ 27
≥ 47
70 60
Remarks
AW
DNV
ⅤY50TM(H5)
343
20. EF-200HXKD-60For 0.5%Mo heat resistant steel
SAW Consumables
Description
Typical chemical composition of all-weld metal (%)
Typical mechanical properties of all-weld metal
SSuubb--aarrcc fflluuxx
EN 756-1996 : SA CS 1 53 AC
FFlluuxx//WWiirree--ccoommbbiinnaattiioonn
EN 756-2004 : S 50 4 CS S4Mo
AWS A5.23-07 : F8P0-EA3-A3
KS B 0531 : S572-M
JIS Z 3183 : S572-M
SSAAWW ssoolliidd wwiirree
EN 756-2004 : S4Mo
AWS A5.23-07 : EA3
Single and multi-layer welding of 0.5%Mo steel for pressure vessels, steam pipes, boilers., etc.
Neutral flux for multi-pass welding.
Excellent impact toughness and crack resistibility.
Outstanding welding characteristics and bead profile.
Applicable to both AC and DC(+)
Redry the flux at 250~350℃ for 60 minutes before use.
Add new flux periodically when continuously reusing the flux.
Excessive flux height may bring out poor bead appearance.
C
0.08
Si
0.15
Mn
1.60
Mo
0.50
P
0.024
S
0.008
Classifications
AW : As-Welded, PWHT : Post Weld Heat Treatment (620℃x1Hr.)
AWS A5.23
EN 756
Example
Y.S.
(MPa)
min. 470
min. 500
590
570
T.S.
(MPa)
550~700
560~720
660
640
EI.
(%)
min. 20
min. 18
27
30
IV (J)
-18℃ -40℃
≥ 27
≥ 47
140 80
150 90
Remarks
AW
PWHT
344
21. EF-200HXKD-B2For 1.25%Cr-0.5%Mo heat resistant steel
SAW Consumables
SSuubb--aarrcc fflluuxx
EN 756-1996 : SA CS 1 53 AC
FFlluuxx//WWiirree--ccoommbbiinnaattiioonn
EN ISO 24598-A:2008 : S CrMo1 CS
EN ISO 24598-B:2008 : S 55 2 CS SU 1CM
AWS A5.23-07 : F8P0-EB2-B2
KS B 0531 : S572-1CM
JIS Z 3183 : S572-1CM
SSAAWW ssoolliidd wwiirree
EN SO 24598-A:2008 : S CrMo1
EN ISO 24598-B:2008 : SU 1CM
AWS A5.23-07 : EA2
Description
Typical chemical composition of all-weld metal (%)
Typical mechanical properties of all-weld metal
Single and multi-layer welding of 1.25%Cr-0.5%Mo steel for oil refining equipment, boiler drums, main
steam tubes, chemical engineering apparatus., etc.
Neutral flux for multi-pass welding.
Excellent impact toughness and crack resistibility.
Outstanding welding characteristics and bead profile.
Applicable to both AC and DC(+)
Redry the flux at 250~350℃ for 60 minutes before use.
Add new flux periodically when continuously reusing the flux.
Excessive flux height may bring out poor bead appearance.
C
0.10
Si
0.18
Mn
0.90
Cr
1.11
Mo
0.48
Classifications
PWHT : Post Weld Heat Treatment (690℃x1Hr.)
AWS A5.23
EN ISO 24598-B
Example
Y.S.
(MPa)
min. 470
min. 470
590
T.S.
(MPa)
550~700
560~700
650
EI.
(%)
min. 20
min. 18
27
IV (J)
-18℃ -20℃
≥ 27
≥ 27
100 100
Remarks
PWHT
345
22. EF-200HXKD-B3For 2.25%Cr-1%Mo heat resistant steel
SAW Consumables
Description
Typical chemical composition of all-weld metal (%)
Typical mechanical properties of all-weld metal
SSuubb--aarrcc fflluuxx
EN 760-1996 : SA CS 1 53 AC
FFlluuxx// WWiirree--ccoommbbiinnaattiioonn
EN ISO 24598-A:2008 : S CrMo2 CS
EN ISO 24598-B:2008 : S 62 2 CS SU 2C1M
AWS A5.23-07 : F9P0-EB3-B3
KS B 0531 : S642-2CM
JIS Z 3183 : S642-2CM
SSAAWW ssoolliidd wwiirree
EN ISO 24598-A:2008 : S CrMo2
EN ISO 24598-B:2008 : SU 2C1M
AWS A5.23-07 : EB3
Single and multi-layer welding of 2.25%Cr-1%Mo steel for pressure vessels, oil refining industries,
steam pipes of boiler., etc.
Neutral flux for multi-pass welding.
Excellent impact toughness and crack resistibility.
Outstanding welding characteristics and bead profile.
Applicable to both AC and DC(+)
Redry the flux at 250~350℃ for 60 minutes before use.
Add new flux periodically when continuously reusing the flux.
Excessive flux height may bring out poor bead appearance.
C
0.08
Si
0.27
Mn
0.90
Cr
2.26
Mo
0.92
Classifications
PWHT : Post Weld Heat Treatment (690℃x1Hr.)
AWS A5.23
EN ISO 24598-B
Example
Y.S.
(MPa)
min. 540
min. 540
610
T.S.
(MPa)
620~760
620~760
700
EI.
(%)
min. 17
min. 15
23
IV (J)
-18℃ -20℃
≥ 27
≥ 27
70 70
Remarks
PWHT
346
23. EF-300NFor stainless steel and duplex stainless steel
SAW Consumables
SSuubb--aarrcc fflluuxx
EN 760-1996 : SA AF 2 DC
Description
Typical chemical composition of all-weld metal (%)
Typical mechanical properties of all-weld metal
Agglomerated basic welding flux for welding stainless high alloyed CrNi(Mo) steels
Excellent impact value at low temperature down to -196℃
The weld metals show good mechanical properties
Excellent weldability such as stable arc and easy slag removal
Redry the flux at 250~350℃ for 60 minutes before use
Add new flux periodically when continuously reusing the flux
Excessive flux height may bring out poor bead appearance
Wire
M-308L
M-309L
M-316L
M-2209
C
0.02
0.02
0.02
0.02
Si
0.6
0.5
0.6
0.5
Mn
1.5
1.6
1.3
1.2
Cr
19.4
23.0
18.6
22.5
Ni
9.6
13.5
11.6
8.5
Mo
-
-
2.4
3.1
N
-
-
-
0.5
Classifications
AW : As-Welded
Wire
M-308L
M-309L
M-316L
M-2209
Y.S.
(MPa)
390
430
410
650
T.S.
(MPa)
560
580
570
800
EI.
(%)
42
36
39
35
IV (J)
-60℃ -196℃
90 60
100 80
100 80
70 -
Remarks
AW
AW
AW
AW
347
24. EF-200FFor hardfacing
SAW Consumables
Description
Typical chemical composition of all-weld metal (%)
Recommended welding parameters
SSuubb--aarrcc fflluuxx
EN 760-1996 : SA CS 2 DC
EF-200F is a basic and agglomerated flux used for hardfacing in combination with composite wires for
hardfacing such as K-13CrHT.
Typical applications : steel mills concast rolls, valve seats and components subject to wear, fatigue and
corrosion at high temperature.
Outstanding slag release properies and bead profile.
Redry the flux at 250~350℃ for 60 minutes before use
The flux is suitable for single, multi-pass and oscillated welding, using single or twin-wire processes.
Hardness of weld metal may be changed according to base metal, layer height, number of weld pass,
welding condition., etc.
Wire
M-13CrHT
M-15CrHT
C
0.12
0.06
Si
0.4
0.4
Mn
1.2
1.1
Cr
13.0
15.0
Ni
2.7
2.8
Mo
1.0
1.0
HRC
40~45
20~25
Classifications
Dia. (mm)
3.2
4.0
Amp. (A)
400~700
450~900
Vol. (V)
26~36
28~38
348