Leveraging Performance Standards to Reduce Risk - Houston SMRP MaRS 2013Mike Poland, CMRP
Mike Poland will present a methodology to create a risk-based asset management strategy for safety-critical equipment of offshore oil rigs. He will cite case study examples from LCE client Atwood Oceanics, Inc. This methodology is also appropriate for other industries that require managing the asset integrity of safety and environmental management systems.
One of the major challenges for Gas Turbine users is to ensure high level of engine availability and reliability, and efficient operation during their complete life-cycle. For this purpose, Various maintenance approaches have been introduced over the years for the gas turbine maintenance: Breakdown Maintenance or Run to Failure, Preventive Maintenance or Scheduled Maintenance and Condition-Based Maintenance (CBM). Here the focus is on CBM or predictive maintenance.
Maximo Oil and Gas and HSE 7.6.1 roadmapHelen Fisher
Maximo Oil and Gas and HSE Manager 7.6.1 provide new and enhanced capabilities for managing health, safety, environmental and operational processes in the oil and gas industry. Key new features include improvements to incident management, risk assessment, certifications management, and new applications for operator logs, log books, isolation management and an incident reporter mobile app. The release aims to help customers improve operational performance and regulatory compliance.
Definition of RCM, principles and goals of RCM; Four major components of RCM: reactive maintenance, preventive maintenance, predictive testing and inspection and proactive maintenance; RCM strategies.
Leveraging Performance Standards to Reduce Risk - Houston SMRP MaRS 2013Mike Poland, CMRP
Mike Poland will present a methodology to create a risk-based asset management strategy for safety-critical equipment of offshore oil rigs. He will cite case study examples from LCE client Atwood Oceanics, Inc. This methodology is also appropriate for other industries that require managing the asset integrity of safety and environmental management systems.
One of the major challenges for Gas Turbine users is to ensure high level of engine availability and reliability, and efficient operation during their complete life-cycle. For this purpose, Various maintenance approaches have been introduced over the years for the gas turbine maintenance: Breakdown Maintenance or Run to Failure, Preventive Maintenance or Scheduled Maintenance and Condition-Based Maintenance (CBM). Here the focus is on CBM or predictive maintenance.
Maximo Oil and Gas and HSE 7.6.1 roadmapHelen Fisher
Maximo Oil and Gas and HSE Manager 7.6.1 provide new and enhanced capabilities for managing health, safety, environmental and operational processes in the oil and gas industry. Key new features include improvements to incident management, risk assessment, certifications management, and new applications for operator logs, log books, isolation management and an incident reporter mobile app. The release aims to help customers improve operational performance and regulatory compliance.
Definition of RCM, principles and goals of RCM; Four major components of RCM: reactive maintenance, preventive maintenance, predictive testing and inspection and proactive maintenance; RCM strategies.
Why predictive maintenance should be a combined effortWouter Verbeek
Predictive maintenance is an extremely promising maintenance strategy, but implementation often turns out to be way more complicated than expected. A lot of attempts to implement predictive maintenance strand at the same departments as where they were initiated. The key towards successful implementation of predictive maintenance is to combine the knowledge of all departments in making decisions. In this presentation we start by explaining, based on the subject of sensor selection, why involving your entire organization is so important. Afterwards we give advice on how to implement predictive maintenance, give examples based on the Strukton Worksphere case and discuss how to get your entire organization on board.
CBM Requirements by Carl Byington - PHM Design, LLCCarl Byington
Carl Byington with PHM Design, LLC reviews:
Conceptual functional architecture:
Describes functions and functional interactions
Traces functions to capabilities or services desired in the COO
Conceptual physical architecture:
Allocates and describes the conceptual implementation of functions
Traces implementation to function
Activity Flows:
Identifies primary paths through the principal use-cases to meet the goals and interests of the stakeholders
Trades identify preferred path which, in turn, provides context for requirements derivation and operational thread development.
#phmdesign
https://phmdesign.com
CBM Cost Benefit Analysis by Carl Byington - PHM Design, LLCCarl Byington
Carl Byington with PHM Design, LLC reviews some of the elements of CBM Cost Benefit Analysis. The analysis consider implementation and non recurring engineering cost as well as deferred, eliminated scheduled maintenance, reduced unscheduled maintenance, and operational cost savings drivers. Specific examples from aircraft, ground vehicle, and industrial applications are provided.
#phmdesign
https://phmdesign.com
This document discusses reliability centered maintenance (RCM). RCM aims to provide required system functions with maximum reliability and availability at lowest cost. It employs various maintenance techniques like preventive maintenance, predictive testing, and repair. A key part of RCM is failure modes and effects analysis (FMEA) which identifies potential failure modes and their consequences. RCM analysis determines appropriate tasks to address failures based on probabilities and system reliability calculations. The goal is to minimize failures and costs over the system's lifecycle.
The Critical KPI to drive Manufacturing ProductivityJason Corder
A net reduction in cost of operations directly and positively affects the bottom line. Companies can boost revenue without sacrificing profitability by factoring in long-term debt-to capital ratio. Since finance puts a premium on a company’s ability to maximize productivity and use existing assets, you have to continually measure, analyze, and adjust your processes. This is accomplished by a rigorous practice of productivity gains, cost cutting with increased efficiencies, and maximizing returns on fixed assets.
Future-Proofing Asset Failures with Cognitive Predictive MaintenanceAnita Raj
The industry is reeling under the explosion of data generated by smart sensors, motors, actuators, machines, and other “things”. With the pace at which production is happening currently, the last straw would be an asset breakdown. Statistics show that the automotive industry deals with an alarming 800 hours of downtime every month. The cost of such downtime is a staggering US$22,000 per minute, or US$12.6 million a month.
Additionally, data shows that 20% of these breakdowns are common or predictable and that a majority – a shocking 80% – of them are seemingly random instances and cannot be predicted.
According to McKinsey, the Industrial IoT (IIoT) market is worth $11 trillion, and predictive maintenance solutions can help companies save $630 billion over the next 15 years. So, how can manufacturers tap these savings and benefits?
Learn how manufacturer and suppliers can experience the power of Cognitive Predictive Maintenance (CPdM) to avoid unplanned downtimes and drive greater efficiencies.
This document is a guide to achieving operational efficiency through best practices in operations and maintenance (O&M). It was prepared by Pacific Northwest National Laboratory for the Federal Energy Management Program. The guide consists of 11 chapters that cover topics such as why O&M is important, O&M management, computerized maintenance management systems, types of maintenance programs, predictive maintenance technologies, commissioning existing buildings, metering for O&M, and O&M ideas for major equipment types. The target audience includes federal O&M and energy managers.
An AI-enabled predictive maintenance solution can help companies improve business performance by analyzing asset data to derive actionable insights. It can help reduce unplanned downtime by 11% on average, lower maintenance costs by 30%, and minimize breakdowns by up to 70%. An effective predictive maintenance solution should leverage existing backend technologies, apply models and algorithms to data to derive insights, and provide a flexible front-end dashboard integrated with existing tools.
Are Your Process Automation Assets in Tune with Your Manufacturing Assets?ARC Advisory Group
The document discusses how effective process automation is key to operational excellence and improving return on assets (ROA) for manufacturing companies. While cost cutting has limitations, using automation to add value through more efficient use of manufacturing assets leads to higher performance. The document recommends that companies evaluate their process automation strategies to achieve precise implementation and flawless execution, institute continuous improvement programs for process automation, acquire monitoring tools to facilitate a six sigma approach, and integrate process automation performance monitoring into plant performance reporting.
Learn how proper control of your MRO processes can streamline your workflow and improve overall product quality. Integrated MRO supply chain management can automate repair and overhaul processes, lowering your maintenance expenditures and overall compliance risk.
The plant maintenance module provides an integrated solution to support enterprise-wide maintenance needs. It includes products to manage all aspects of plant and equipment maintenance. The module provides technical and business reports to help reduce plant downtime and recognize weak points in the technical system. The major subsystems include preventive maintenance control, equipment tracking, component tracking, calibration tracking, and warranty claims tracking. Preventive maintenance control allows planning, scheduling, and monitoring of equipment lubrication, replacement, and safety inspections. Equipment tracking monitors and protects assets, while component tracking identifies chronic repair problems. Calibration tracking supports ISO 9000 requirements and warranty claims tracking recovers reimbursements by managing warranty information.
MaxTECH Technical Training Presentation from MaximoWorld 2018Helen Fisher
This document describes a technique for creating non-BIRT reports in Maximo to provide concise summaries of information from various applications and tables. The method uses automation scripts to populate a non-persistent attribute with formatted HTML that displays key data fields. The steps involve adding the attribute, writing a script to generate the HTML summary, configuring a new tab to display it, and setting security permissions. This allows quick, customizable summaries for various Maximo records without running slow BIRT reports.
Predictive Maintenance vs Preventive MaintenanceMobility Work
Whether your business is small, medium or large, effective equipment maintenance is crucial. The CMMS market is flooded with solutions promising cost and time savings but also demanding a solid investment. Every maintenance professional will tell you that predictive and preventive maintenance are absolutely worth it and of highest importance for asset management.
But how to choose the right maintenance strategy for your equipment according to your budget?
This document discusses embedding Risk-Based Inspection (RBI) software within IBM Maximo enterprise asset management solutions. RBI helps asset-intensive industries improve safety, uptime, and cost control by predicting failures and focusing resources. Embedding RBI provides predictive models, reliability analysis, and compliance monitoring to maximize asset performance while leveraging existing EAM investments. It can quantify risk, predict failures, focus work, and enable continuous improvement through an integrated approach within the Maximo platform.
The document discusses different types of machine maintenance. It defines maintenance as activities intended to retain or restore functionality. There are two main types of maintenance: planned and unplanned. Planned maintenance includes preventive, corrective, improvement, and predictive maintenance. The goals of maintenance are to maximize uptime and equipment life while minimizing costs. Proper maintenance is important for safety, productivity and profitability.
Canadian Maximo User Group Technical Training - Maximo Reporting 201Helen Fisher
BPD Zenith sponsored the Toronto CanMUG 2018. Stephen Hume ran a Training Workshops on BIRT Reporting. This course was designed to improve your company’s ability to make the most of its Maximo data. Plus, discover a cool way to generate a detailed report without BIRT or any SQL by using Maximo MBOs, relationships, automation scripts and actions to their full potential.
A major international airport faces many challenges in uncertain times. To meet evolving business needs, they partnered with BPD Zenith and UnitiFM to implement MaxiCloud for Airports, a managed facilities management solution powered by IBM Maximo. This agile, cloud-based solution enhances visibility and control of each area's maintenance data. With call center integration for incoming reactive work, the solution can gather real-time data to enhance overall efficiency of maintenance teams. Integrated reporting provides management with financial, operational and service insights. Results include real reductions in asset downtime and increased passenger satisfaction. The presentation covers drivers, requirements, benefits and more.
The document discusses the importance of proactive maintenance planning and scheduling. It outlines how to measure current effectiveness, set goals for planning and scheduling, prioritize work, and develop standards and guiding principles. Implementing effective planning and scheduling requires defining roles, developing work procedures, ensuring parts are available, and focusing on eliminating failures.
Maintenance management involves keeping production equipment in good operating condition on a daily basis. This includes maintaining existing plant and equipment, inspecting and lubricating machinery, and installing new equipment. The main goals of maintenance are to maximize equipment uptime and efficiency while minimizing repair costs and production downtime through activities like preventative maintenance, equipment inspections, and reliability engineering. An effective maintenance program requires planning work activities, scheduling tasks, and controlling costs.
Why predictive maintenance should be a combined effortWouter Verbeek
Predictive maintenance is an extremely promising maintenance strategy, but implementation often turns out to be way more complicated than expected. A lot of attempts to implement predictive maintenance strand at the same departments as where they were initiated. The key towards successful implementation of predictive maintenance is to combine the knowledge of all departments in making decisions. In this presentation we start by explaining, based on the subject of sensor selection, why involving your entire organization is so important. Afterwards we give advice on how to implement predictive maintenance, give examples based on the Strukton Worksphere case and discuss how to get your entire organization on board.
CBM Requirements by Carl Byington - PHM Design, LLCCarl Byington
Carl Byington with PHM Design, LLC reviews:
Conceptual functional architecture:
Describes functions and functional interactions
Traces functions to capabilities or services desired in the COO
Conceptual physical architecture:
Allocates and describes the conceptual implementation of functions
Traces implementation to function
Activity Flows:
Identifies primary paths through the principal use-cases to meet the goals and interests of the stakeholders
Trades identify preferred path which, in turn, provides context for requirements derivation and operational thread development.
#phmdesign
https://phmdesign.com
CBM Cost Benefit Analysis by Carl Byington - PHM Design, LLCCarl Byington
Carl Byington with PHM Design, LLC reviews some of the elements of CBM Cost Benefit Analysis. The analysis consider implementation and non recurring engineering cost as well as deferred, eliminated scheduled maintenance, reduced unscheduled maintenance, and operational cost savings drivers. Specific examples from aircraft, ground vehicle, and industrial applications are provided.
#phmdesign
https://phmdesign.com
This document discusses reliability centered maintenance (RCM). RCM aims to provide required system functions with maximum reliability and availability at lowest cost. It employs various maintenance techniques like preventive maintenance, predictive testing, and repair. A key part of RCM is failure modes and effects analysis (FMEA) which identifies potential failure modes and their consequences. RCM analysis determines appropriate tasks to address failures based on probabilities and system reliability calculations. The goal is to minimize failures and costs over the system's lifecycle.
The Critical KPI to drive Manufacturing ProductivityJason Corder
A net reduction in cost of operations directly and positively affects the bottom line. Companies can boost revenue without sacrificing profitability by factoring in long-term debt-to capital ratio. Since finance puts a premium on a company’s ability to maximize productivity and use existing assets, you have to continually measure, analyze, and adjust your processes. This is accomplished by a rigorous practice of productivity gains, cost cutting with increased efficiencies, and maximizing returns on fixed assets.
Future-Proofing Asset Failures with Cognitive Predictive MaintenanceAnita Raj
The industry is reeling under the explosion of data generated by smart sensors, motors, actuators, machines, and other “things”. With the pace at which production is happening currently, the last straw would be an asset breakdown. Statistics show that the automotive industry deals with an alarming 800 hours of downtime every month. The cost of such downtime is a staggering US$22,000 per minute, or US$12.6 million a month.
Additionally, data shows that 20% of these breakdowns are common or predictable and that a majority – a shocking 80% – of them are seemingly random instances and cannot be predicted.
According to McKinsey, the Industrial IoT (IIoT) market is worth $11 trillion, and predictive maintenance solutions can help companies save $630 billion over the next 15 years. So, how can manufacturers tap these savings and benefits?
Learn how manufacturer and suppliers can experience the power of Cognitive Predictive Maintenance (CPdM) to avoid unplanned downtimes and drive greater efficiencies.
This document is a guide to achieving operational efficiency through best practices in operations and maintenance (O&M). It was prepared by Pacific Northwest National Laboratory for the Federal Energy Management Program. The guide consists of 11 chapters that cover topics such as why O&M is important, O&M management, computerized maintenance management systems, types of maintenance programs, predictive maintenance technologies, commissioning existing buildings, metering for O&M, and O&M ideas for major equipment types. The target audience includes federal O&M and energy managers.
An AI-enabled predictive maintenance solution can help companies improve business performance by analyzing asset data to derive actionable insights. It can help reduce unplanned downtime by 11% on average, lower maintenance costs by 30%, and minimize breakdowns by up to 70%. An effective predictive maintenance solution should leverage existing backend technologies, apply models and algorithms to data to derive insights, and provide a flexible front-end dashboard integrated with existing tools.
Are Your Process Automation Assets in Tune with Your Manufacturing Assets?ARC Advisory Group
The document discusses how effective process automation is key to operational excellence and improving return on assets (ROA) for manufacturing companies. While cost cutting has limitations, using automation to add value through more efficient use of manufacturing assets leads to higher performance. The document recommends that companies evaluate their process automation strategies to achieve precise implementation and flawless execution, institute continuous improvement programs for process automation, acquire monitoring tools to facilitate a six sigma approach, and integrate process automation performance monitoring into plant performance reporting.
Learn how proper control of your MRO processes can streamline your workflow and improve overall product quality. Integrated MRO supply chain management can automate repair and overhaul processes, lowering your maintenance expenditures and overall compliance risk.
The plant maintenance module provides an integrated solution to support enterprise-wide maintenance needs. It includes products to manage all aspects of plant and equipment maintenance. The module provides technical and business reports to help reduce plant downtime and recognize weak points in the technical system. The major subsystems include preventive maintenance control, equipment tracking, component tracking, calibration tracking, and warranty claims tracking. Preventive maintenance control allows planning, scheduling, and monitoring of equipment lubrication, replacement, and safety inspections. Equipment tracking monitors and protects assets, while component tracking identifies chronic repair problems. Calibration tracking supports ISO 9000 requirements and warranty claims tracking recovers reimbursements by managing warranty information.
MaxTECH Technical Training Presentation from MaximoWorld 2018Helen Fisher
This document describes a technique for creating non-BIRT reports in Maximo to provide concise summaries of information from various applications and tables. The method uses automation scripts to populate a non-persistent attribute with formatted HTML that displays key data fields. The steps involve adding the attribute, writing a script to generate the HTML summary, configuring a new tab to display it, and setting security permissions. This allows quick, customizable summaries for various Maximo records without running slow BIRT reports.
Predictive Maintenance vs Preventive MaintenanceMobility Work
Whether your business is small, medium or large, effective equipment maintenance is crucial. The CMMS market is flooded with solutions promising cost and time savings but also demanding a solid investment. Every maintenance professional will tell you that predictive and preventive maintenance are absolutely worth it and of highest importance for asset management.
But how to choose the right maintenance strategy for your equipment according to your budget?
This document discusses embedding Risk-Based Inspection (RBI) software within IBM Maximo enterprise asset management solutions. RBI helps asset-intensive industries improve safety, uptime, and cost control by predicting failures and focusing resources. Embedding RBI provides predictive models, reliability analysis, and compliance monitoring to maximize asset performance while leveraging existing EAM investments. It can quantify risk, predict failures, focus work, and enable continuous improvement through an integrated approach within the Maximo platform.
The document discusses different types of machine maintenance. It defines maintenance as activities intended to retain or restore functionality. There are two main types of maintenance: planned and unplanned. Planned maintenance includes preventive, corrective, improvement, and predictive maintenance. The goals of maintenance are to maximize uptime and equipment life while minimizing costs. Proper maintenance is important for safety, productivity and profitability.
Canadian Maximo User Group Technical Training - Maximo Reporting 201Helen Fisher
BPD Zenith sponsored the Toronto CanMUG 2018. Stephen Hume ran a Training Workshops on BIRT Reporting. This course was designed to improve your company’s ability to make the most of its Maximo data. Plus, discover a cool way to generate a detailed report without BIRT or any SQL by using Maximo MBOs, relationships, automation scripts and actions to their full potential.
A major international airport faces many challenges in uncertain times. To meet evolving business needs, they partnered with BPD Zenith and UnitiFM to implement MaxiCloud for Airports, a managed facilities management solution powered by IBM Maximo. This agile, cloud-based solution enhances visibility and control of each area's maintenance data. With call center integration for incoming reactive work, the solution can gather real-time data to enhance overall efficiency of maintenance teams. Integrated reporting provides management with financial, operational and service insights. Results include real reductions in asset downtime and increased passenger satisfaction. The presentation covers drivers, requirements, benefits and more.
The document discusses the importance of proactive maintenance planning and scheduling. It outlines how to measure current effectiveness, set goals for planning and scheduling, prioritize work, and develop standards and guiding principles. Implementing effective planning and scheduling requires defining roles, developing work procedures, ensuring parts are available, and focusing on eliminating failures.
Maintenance management involves keeping production equipment in good operating condition on a daily basis. This includes maintaining existing plant and equipment, inspecting and lubricating machinery, and installing new equipment. The main goals of maintenance are to maximize equipment uptime and efficiency while minimizing repair costs and production downtime through activities like preventative maintenance, equipment inspections, and reliability engineering. An effective maintenance program requires planning work activities, scheduling tasks, and controlling costs.
Using eam to avoid the consequences of missing preventative maintenanceProjetech
The document discusses how using Maximo enterprise asset management software can help organizations avoid the consequences of missing preventive maintenance. It outlines Maximo's key capabilities for maintenance management including planning and scheduling work, developing job plans, monitoring asset conditions, managing inventory and materials, and reporting on key performance metrics. Implementing Maximo allows organizations to better plan work, prioritize assets, optimize resources, and measure maintenance performance.
The document discusses how using Maximo enterprise asset management software can help organizations avoid the consequences of missing preventive maintenance. It outlines Maximo's key capabilities for maintenance management including planning and scheduling work, developing job plans, monitoring asset conditions, managing inventory and materials, and reporting on key performance metrics. Implementing Maximo allows organizations to effectively plan preventive maintenance using tools like forecasting, priority settings, and resource load balancing to maximize maintenance compliance.
1) Merck's West Point facility implemented a Risk Based Asset Management (RBAM) program to improve asset reliability and availability through proactive maintenance strategies.
2) The RBAM program prioritizes assets based on risk factors like failure probability and impact on compliance, supply, strategy, and profit. High risk critical assets receive the most focus.
3) Maintenance strategies like FMEAs, simplified maintenance reviews, and predictive maintenance programs are developed based on the prioritization. Metrics are tracked and reported quarterly to monitor program performance and drive continuous improvement.
How to become truly demand driven based on accurate customer orders rather th...Tristan Wiggill
A presentation by Ken Titmuss, B.Sc. (Prod. Eng), CFPIM, CSCP, SCOR-P, CPF, PLS, CS&OP, CDDP, CSCA, Kent Outsourcing, South Africa.
Delivered during SAPICS 2016, a leading event for supply chain professionals, held at Sun City in North West, South Africa.
In the past, the Demand Driven Institute (DDI) have developed Demand Driven Material Requirements Planning (DDMRP) and a Demand Driven Operating Model (DDOM) that suits these Complex Adaptive Systems and have proved that it works for all material in the Supply Chain from primary raw materials to retail, through manufacturing and distribution. More recently, to complement DDMRP and the DDOM, the development of Demand Driven Sales and Operations Planning (DDS&OP) and the Demand Driven Adaptive System (DDAS) now gives us a complete demand driven planning and control system from Strategy, through Tactics to Operations. This new material will now be taught in the recently released DDI certification – Certified Demand Driven Leader (CDDL). Let us show you how you can quickly move from the traditional “Push and Promote” methods to the Demand Driven “Position, Protect and Pull” method and take the lead in your industry.
The document provides a summary of an individual's career accomplishments and experience in various areas including technical, operational, business, project management, manufacturing, quality, supply chain, logistics, training, and IT skills. It also lists accomplishments in reducing metrics related to service turnaround time, on-time delivery, development time, and inventory. Finally, it discusses experience with people and soft skills like performance management, coaching, training, and customer contact.
Planners and schedulers play an important role in optimizing asset utilization and uptime through effective maintenance work planning and scheduling. The document discusses several best practices for planning and scheduling including developing job planning steps, work plans, standard maintenance procedures, ensuring accurate bills of materials, implementing 5S practices, and kitting of planned parts to improve maintenance productivity and asset reliability. Effective planning and scheduling can increase effective maintenance time from an average of 2.5 hours per day to over 45-55% of the work day.
Boost Equipment Performance, Save Money With Proactive MaintenanceJames Fitzgerald
Proactive, timely maintenance of plant equipment is critical to enabling manufacturers to meet a dizzying number of demands, from pressure to achieve target output levels, minimize labor costs, control parts spending and ensure maximum uptime. Manufacturers rely on their maintenance departments to help achieve these goals on a daily basis. However, a great number of manufacturers still use maintenance on a reactive basis rather than viewing it as strategic to operations. Myrtle Consulting helps manufacturers convert maintenance into a proactive, scheduled operation that is used strategically to control costs, maximize uptime, and maintain critical equipment. By following a few fundamental principles, plants can begin to establish a maintenance improvement program that supports operations and improves plant performance.
The document summarizes statistics on IT project failures and successes, and provides details on several IT project case studies including Nike's failed ERP implementation and Cisco's successful ERP implementation. Cisco's success was due to top management commitment, selecting experienced vendors, rapid prototyping, and treating hardware issues as a priority after go-live led to stabilization. Lessons included having the right team, clear priorities, iterative development, and vendor management.
FRACAS: A method of analyzing the failure codes assigned to the individual work orders and identifying common themes and trends. The root cause of the high impact items are determined, with a corrective action identified and executed to prevent reoccurrence of the issue.
Leveraging OEE to Minimize Downtime and Maximize PerformanceSafetyChain Software
Join SafetyChain and Vern Campbell, president of Process Management Consulting, for this webinar on how to implement OEE to maximize performance and cost savings across your organization.
The document discusses strategies for achieving world class maintenance in an organization. It describes total productive maintenance (TPM) which focuses on improving equipment efficiency through five pillars: increasing equipment effectiveness, training, autonomous maintenance, early equipment management, and planned and preventive maintenance. It also discusses reliability centered maintenance (RCM) which aims to optimize maintenance programs and offers different risk management strategies. Effective asset management is also described as a process to deploy, operate and maintain assets cost-effectively. Challenges in implementing these strategies include resistance to change, lack of knowledge, and misaligned production and maintenance goals.
Assessment of maintenance management systemSagar Sharma
This document provides an overview of Sagar Kumar Sharma's assessment report on the maintenance management system at BITS Pilani. It discusses key aspects of maintenance including definitions, objectives, procedures, policies, planning, scheduling, costs, and performance indicators. The report covers maintenance history, classifications of maintenance problems, cost control methods, and concepts like reliability centered maintenance and total productive maintenance.
Why is it only 2-4% of companies in the World have a true World Class Maintenance Operation. This process requires all maintenance and reliability processes to be optimized,
repeatable, sustainable, and effective.
Raymond Livezey is the Maintenance Manager with over 23 years of experience in maintenance management. His vision is to implement processes to improve the maintenance operation today and develop asset strategies to ensure future success. Key aspects of the maintenance program include preventive maintenance to reduce reactive maintenance, effective inventory and procurement, a work order system to track maintenance work, a computerized maintenance system, technical and interpersonal training, and operational involvement. The vision aims to create a high performing team with accountability through attendance, attitude, actions and communications to increase equipment reliability and provide better customer service.
How to Reduce Scheduling Headaches & Increase ROIEPAY Systems
There’s no shortage of obstacles when it comes to scheduling for the hourly, distributed workforce. For most employers, inconsistent shifts, tight margins, no-shows, and high turnover rates are just the realities of their industry. Luckily, these problems aren’t without solutions.
The right workforce management approach and tools can turn scheduling difficulties into competitive advantages for your business. This presentation includes:
- Introduction to EPAY
- Why You Should Care About Scheduling
- How to Solve Your Scheduling Issues
- Demo of EPAY’s New Scheduling Features
- Q&A Session
The Benefits of Applying Lean Sigma for ServiceWillie Carter
The document provides an overview of using Lean Six Sigma (LSS) methodology to improve service and transactional processes. It summarizes the key steps and tools used in each phase of the LSS approach - Define, Measure, Analyze, Improve, and Control. In the Define phase, tools like value stream mapping, process mapping and identifying customer requirements are used. Data collection tools like Pareto charts and process metrics are emphasized in Measure. Analyze makes use of cause-and-effect diagrams and root cause analysis. Improve focuses on eliminating waste and variation. Control establishes procedures to sustain gains through documentation, training and monitoring.
Enhancing Service Quality: Implementing Lean SigmaWillie Carter
Lean Sigma combines Lean and Six Sigma methodologies, benefiting service businesses in several ways (1) Streamlines processes, reducing waste and lead times, (2) improves service quality, response times, and consistency, (3) identifies and eliminates unnecessary costs, improving profitability, (4) uses data and analysis to inform decisions and improve performance, (5) involves employees in problem-solving, boosting morale and productivity, (6) involves employees in problem-solving, boosting morale and productivity, and (7) delivers higher-quality services more efficiently, gaining market share and loyalty.
Overall, Lean Sigma offers service businesses a systematic approach to improving efficiency, quality, and customer satisfaction, ultimately driving profitability and competitiveness in the marketplace.
Enhancing Service Quality: Implementing Lean SigmaWillie Carter
Lean Sigma combines Lean and Six Sigma methodologies, benefiting service businesses in several ways (1) Streamlines processes, reducing waste and lead times, (2) improves service quality, response times, and consistency, (3) identifies and eliminates unnecessary costs, improving profitability, (4) uses data and analysis to inform decisions and improve performance, (5) involves employees in problem-solving, boosting morale and productivity, (6) involves employees in problem-solving, boosting morale and productivity, and (7) delivers higher-quality services more efficiently, gaining market share and loyalty.
Overall, Lean Sigma offers service businesses a systematic approach to improving efficiency, quality, and customer satisfaction, ultimately driving profitability and competitiveness in the marketplace.
IBM BIM and Maximo: Values for Owners and OperatorsFMMUG
Speakers: Kawan Park and Derek Fu, IBM
Overview: With rapid worldwide BIM (Building Information Modelling) adoption, more owners and operators are taking advantage of the BIM data in operation and maintenance cycle of their assets. This session will cover an overview of how Maximo leverages BIM to create additional values for the owners and operators.
Speaker: Darlene Nerden, IBM
Overview: In this session will review the Maximo architecture and factors that influence performance. We will discuss some details for those factors regarding tuning for a performance impact. We will look at troubleshooting tools and Maximo settings to help identify and resolve a Maximo performance issue.
The document discusses cloud computing and the benefits of private cloud solutions. It promotes Projetech as offering dedicated private clouds with benefits like automated installations, continuous upgrades, high availability, disaster recovery, and 24/7 support from a network of certified experts. Projetech's private cloud solutions are said to reduce risks, accelerate businesses, and enable increased agility and focus on business priorities. The document closes with quotes about cloud computing from Marc Benioff and Steve Jobs.
Introduction to IBM Watson IoT for Predictive Maintenance and Optimization with Maximo
Speaker: Andrew Condos, IBM
Overview: Optimizing asset performance is crucial to the cost effective and efficient operation of asset-intensive organizations. Scheduled maintenance procedures help to achieve this goal, but the key to unlocking real productivity improvements is in predicting how an asset operates over its entire life-cycle.
This session will introduce you to how companies are using IBM Watson IoT Predictive Maintenance and Optimization with Maximo to identify and manage asset reliability risks that could adversely affect plant or business operations. IBM PMO with Maximo applies machine learning to prescribe actions based on predictive scoring, identifies factors that positively and negatively influence asset health and delivers a detailed comparison of historical factors affecting asset performance.
JFC & Associates is an enterprise asset management services company that focuses on the entire asset management lifecycle, not just IBM Maximo. They have over 100 combined years of functional and technical expertise. JFC & Associates provides asset management services, consulting services, cloud hosting managed services, mobility services, and IoT products services. They aim to enable, encourage, and empower their clients and help them achieve their desired outcomes by understanding both their business and technical needs and filling any gaps.
Interloc Solutions is an IBM Gold Accredited partner that provides Maximo services and the Mobile Informer mobility platform. Mobile Informer is a comprehensive mobility solution built within Maximo that allows access to all Maximo capabilities from mobile devices. It provides out of the box and custom mobile apps to clients across multiple industries. Case studies highlight successful implementations at New York City Housing Authority and Amtrak that improved work processes and data capture.
The document discusses the importance of data quality and management. It notes that over 50% of attendees at a conference reported data quality as a top issue. The presentation then covers how poor data quality occurs, the benefits of improved data, and the data enhancement process. Examples are provided of raw legacy data and the same data after being enriched through standardization, classification, and adding additional details. The findings indicate that data cleansing cannot be avoided and is an ongoing process that requires assessment, tools, clear expectations, and defined processes for new data.
IBM's Maximo roadmap for 2018 focuses on modernizing the user experience, expanding capabilities for asset health insights and field service management, and ensuring regulatory compliance. Key areas of investment include updating Maximo Work Centers with a simplified and role-based design, enhancing supply chain and inventory management, and integrating innovative technologies like artificial intelligence, augmented reality, and blockchain. Continuous delivery of new features is planned to extend Maximo's value through innovation.
The Rising Future of CPaaS in the Middle East 2024Yara Milbes
Explore "The Rising Future of CPaaS in the Middle East in 2024" with this comprehensive PPT presentation. Discover how Communication Platforms as a Service (CPaaS) is transforming communication across various sectors in the Middle East.
Odoo releases a new update every year. The latest version, Odoo 17, came out in October 2023. It brought many improvements to the user interface and user experience, along with new features in modules like accounting, marketing, manufacturing, websites, and more.
The Odoo 17 update has been a hot topic among startups, mid-sized businesses, large enterprises, and Odoo developers aiming to grow their businesses. Since it is now already the first quarter of 2024, you must have a clear idea of what Odoo 17 entails and what it can offer your business if you are still not aware of it.
This blog covers the features and functionalities. Explore the entire blog and get in touch with expert Odoo ERP consultants to leverage Odoo 17 and its features for your business too.
An Overview of Odoo ERP
Odoo ERP was first released as OpenERP software in February 2005. It is a suite of business applications used for ERP, CRM, eCommerce, websites, and project management. Ten years ago, the Odoo Enterprise edition was launched to help fund the Odoo Community version.
When you compare Odoo Community and Enterprise, the Enterprise edition offers exclusive features like mobile app access, Odoo Studio customisation, Odoo hosting, and unlimited functional support.
Today, Odoo is a well-known name used by companies of all sizes across various industries, including manufacturing, retail, accounting, marketing, healthcare, IT consulting, and R&D.
The latest version, Odoo 17, has been available since October 2023. Key highlights of this update include:
Enhanced user experience with improvements to the command bar, faster backend page loading, and multiple dashboard views.
Instant report generation, credit limit alerts for sales and invoices, separate OCR settings for invoice creation, and an auto-complete feature for forms in the accounting module.
Improved image handling and global attribute changes for mailing lists in email marketing.
A default auto-signature option and a refuse-to-sign option in HR modules.
Options to divide and merge manufacturing orders, track the status of manufacturing orders, and more in the MRP module.
Dark mode in Odoo 17.
Now that the Odoo 17 announcement is official, let’s look at what’s new in Odoo 17!
What is Odoo ERP 17?
Odoo 17 is the latest version of one of the world’s leading open-source enterprise ERPs. This version has come up with significant improvements explained here in this blog. Also, this new version aims to introduce features that enhance time-saving, efficiency, and productivity for users across various organisations.
Odoo 17, released at the Odoo Experience 2023, brought notable improvements to the user interface and added new functionalities with enhancements in performance, accessibility, data analysis, and management, further expanding its reach in the market.
WWDC 2024 Keynote Review: For CocoaCoders AustinPatrick Weigel
Overview of WWDC 2024 Keynote Address.
Covers: Apple Intelligence, iOS18, macOS Sequoia, iPadOS, watchOS, visionOS, and Apple TV+.
Understandable dialogue on Apple TV+
On-device app controlling AI.
Access to ChatGPT with a guest appearance by Chief Data Thief Sam Altman!
App Locking! iPhone Mirroring! And a Calculator!!
Benefits of Artificial Intelligence in Healthcare!Prestware
Benefits of AI in Healthcare
Faster Diagnoses
AI speeds up the diagnostic process, helping doctors identify conditions quickly and accurately.
Personalized Treatments
AI creates customized treatment plans based on individual patient data, improving outcomes.
Predictive Healthcare
AI anticipates health issues before they arise, allowing for preventative measures.
Improved Accuracy
AI reduces human error in diagnostics and treatment, leading to better patient care.
Enhanced Imaging
AI improves the clarity and precision of medical imaging, aiding in early detection of diseases.
Efficient Drug Development
AI accelerates the drug discovery process, bringing new treatments to market faster.
Streamlined Operations
AI automates administrative tasks, reducing the burden on healthcare professionals and improving efficiency.
24/7 Patient Support
AI-powered virtual assistants and chatbots provide round-the-clock support and information to patients.
Cost Reduction
AI optimizes resource use and reduces operational costs, making healthcare more affordable.
Continuous Monitoring
AI continuously monitors patient health, enabling timely interventions and better management of chronic conditions.
Experience the Future of Healthcare with AI!
#AIinHealthcare #MedicalInnovation #HealthTech #BetterCare
Measures in SQL (SIGMOD 2024, Santiago, Chile)Julian Hyde
SQL has attained widespread adoption, but Business Intelligence tools still use their own higher level languages based upon a multidimensional paradigm. Composable calculations are what is missing from SQL, and we propose a new kind of column, called a measure, that attaches a calculation to a table. Like regular tables, tables with measures are composable and closed when used in queries.
SQL-with-measures has the power, conciseness and reusability of multidimensional languages but retains SQL semantics. Measure invocations can be expanded in place to simple, clear SQL.
To define the evaluation semantics for measures, we introduce context-sensitive expressions (a way to evaluate multidimensional expressions that is consistent with existing SQL semantics), a concept called evaluation context, and several operations for setting and modifying the evaluation context.
A talk at SIGMOD, June 9–15, 2024, Santiago, Chile
Authors: Julian Hyde (Google) and John Fremlin (Google)
https://doi.org/10.1145/3626246.3653374
UI5con 2024 - Bring Your Own Design SystemPeter Muessig
How do you combine the OpenUI5/SAPUI5 programming model with a design system that makes its controls available as Web Components? Since OpenUI5/SAPUI5 1.120, the framework supports the integration of any Web Components. This makes it possible, for example, to natively embed own Web Components of your design system which are created with Stencil. The integration embeds the Web Components in a way that they can be used naturally in XMLViews, like with standard UI5 controls, and can be bound with data binding. Learn how you can also make use of the Web Components base class in OpenUI5/SAPUI5 to also integrate your Web Components and get inspired by the solution to generate a custom UI5 library providing the Web Components control wrappers for the native ones.
Why Apache Kafka Clusters Are Like Galaxies (And Other Cosmic Kafka Quandarie...Paul Brebner
Closing talk for the Performance Engineering track at Community Over Code EU (Bratislava, Slovakia, June 5 2024) https://eu.communityovercode.org/sessions/2024/why-apache-kafka-clusters-are-like-galaxies-and-other-cosmic-kafka-quandaries-explored/ Instaclustr (now part of NetApp) manages 100s of Apache Kafka clusters of many different sizes, for a variety of use cases and customers. For the last 7 years I’ve been focused outwardly on exploring Kafka application development challenges, but recently I decided to look inward and see what I could discover about the performance, scalability and resource characteristics of the Kafka clusters themselves. Using a suite of Performance Engineering techniques, I will reveal some surprising discoveries about cosmic Kafka mysteries in our data centres, related to: cluster sizes and distribution (using Zipf’s Law), horizontal vs. vertical scalability, and predicting Kafka performance using metrics, modelling and regression techniques. These insights are relevant to Kafka developers and operators.
Superpower Your Apache Kafka Applications Development with Complementary Open...Paul Brebner
Kafka Summit talk (Bangalore, India, May 2, 2024, https://events.bizzabo.com/573863/agenda/session/1300469 )
Many Apache Kafka use cases take advantage of Kafka’s ability to integrate multiple heterogeneous systems for stream processing and real-time machine learning scenarios. But Kafka also exists in a rich ecosystem of related but complementary stream processing technologies and tools, particularly from the open-source community. In this talk, we’ll take you on a tour of a selection of complementary tools that can make Kafka even more powerful. We’ll focus on tools for stream processing and querying, streaming machine learning, stream visibility and observation, stream meta-data, stream visualisation, stream development including testing and the use of Generative AI and LLMs, and stream performance and scalability. By the end you will have a good idea of the types of Kafka “superhero” tools that exist, which are my favourites (and what superpowers they have), and how they combine to save your Kafka applications development universe from swamploads of data stagnation monsters!
INTRODUCTION TO AI CLASSICAL THEORY TARGETED EXAMPLESanfaltahir1010
Image: Include an image that represents the concept of precision, such as a AI helix or a futuristic healthcare
setting.
Objective: Provide a foundational understanding of precision medicine and its departure from traditional
approaches
Role of theory: Discuss how genomics, the study of an organism's complete set of AI ,
plays a crucial role in precision medicine.
Customizing treatment plans: Highlight how genetic information is used to customize
treatment plans based on an individual's genetic makeup.
Examples: Provide real-world examples of successful application of AI such as genetic
therapies or targeted treatments.
Importance of molecular diagnostics: Explain the role of molecular diagnostics in identifying
molecular and genetic markers associated with diseases.
Biomarker testing: Showcase how biomarker testing aids in creating personalized treatment plans.
Content:
• Ethical issues: Examine ethical concerns related to precision medicine, such as privacy, consent, and
potential misuse of genetic information.
• Regulations and guidelines: Present examples of ethical guidelines and regulations in place to safeguard
patient rights.
• Visuals: Include images or icons representing ethical considerations.
Content:
• Ethical issues: Examine ethical concerns related to precision medicine, such as privacy, consent, and
potential misuse of genetic information.
• Regulations and guidelines: Present examples of ethical guidelines and regulations in place to safeguard
patient rights.
• Visuals: Include images or icons representing ethical considerations.
Content:
• Ethical issues: Examine ethical concerns related to precision medicine, such as privacy, consent, and
potential misuse of genetic information.
• Regulations and guidelines: Present examples of ethical guidelines and regulations in place to safeguard
patient rights.
• Visuals: Include images or icons representing ethical considerations.
Real-world case study: Present a detailed case study showcasing the success of precision
medicine in a specific medical scenario.
Patient's journey: Discuss the patient's journey, treatment plan, and outcomes.
Impact: Emphasize the transformative effect of precision medicine on the individual's
health.
Objective: Ground the presentation in a real-world example, highlighting the practical
application and success of precision medicine.
Data challenges: Address the challenges associated with managing large sets of patient data in precision
medicine.
Technological solutions: Discuss technological innovations and solutions for handling and analyzing vast
datasets.
Visuals: Include graphics representing data management challenges and technological solutions.
Objective: Acknowledge the data-related challenges in precision medicine and highlight innovative solutions.
Data challenges: Address the challenges associated with managing large sets of patient data in precision
medicine.
Technological solutions: Discuss technological innovations and solutions
A neural network is a machine learning program, or model, that makes decisions in a manner similar to the human brain, by using processes that mimic the way biological neurons work together to identify phenomena, weigh options and arrive at conclusions.
Boost Your Savings with These Money Management AppsJhone kinadey
A money management app can transform your financial life by tracking expenses, creating budgets, and setting financial goals. These apps offer features like real-time expense tracking, bill reminders, and personalized insights to help you save and manage money effectively. With a user-friendly interface, they simplify financial planning, making it easier to stay on top of your finances and achieve long-term financial stability.
What to do when you have a perfect model for your software but you are constrained by an imperfect business model?
This talk explores the challenges of bringing modelling rigour to the business and strategy levels, and talking to your non-technical counterparts in the process.
Consistent toolbox talks are critical for maintaining workplace safety, as they provide regular opportunities to address specific hazards and reinforce safe practices.
These brief, focused sessions ensure that safety is a continual conversation rather than a one-time event, which helps keep safety protocols fresh in employees' minds. Studies have shown that shorter, more frequent training sessions are more effective for retention and behavior change compared to longer, infrequent sessions.
Engaging workers regularly, toolbox talks promote a culture of safety, empower employees to voice concerns, and ultimately reduce the likelihood of accidents and injuries on site.
The traditional method of conducting safety talks with paper documents and lengthy meetings is not only time-consuming but also less effective. Manual tracking of attendance and compliance is prone to errors and inconsistencies, leading to gaps in safety communication and potential non-compliance with OSHA regulations. Switching to a digital solution like Safelyio offers significant advantages.
Safelyio automates the delivery and documentation of safety talks, ensuring consistency and accessibility. The microlearning approach breaks down complex safety protocols into manageable, bite-sized pieces, making it easier for employees to absorb and retain information.
This method minimizes disruptions to work schedules, eliminates the hassle of paperwork, and ensures that all safety communications are tracked and recorded accurately. Ultimately, using a digital platform like Safelyio enhances engagement, compliance, and overall safety performance on site. https://safelyio.com/
Malibou Pitch Deck For Its €3M Seed Roundsjcobrien
French start-up Malibou raised a €3 million Seed Round to develop its payroll and human resources
management platform for VSEs and SMEs. The financing round was led by investors Breega, Y Combinator, and FCVC.
Using Query Store in Azure PostgreSQL to Understand Query PerformanceGrant Fritchey
Microsoft has added an excellent new extension in PostgreSQL on their Azure Platform. This session, presented at Posette 2024, covers what Query Store is and the types of information you can get out of it.
Migration From CH 1.0 to CH 2.0 and Mule 4.6 & Java 17 Upgrade.pptx
Solufy MaxTalk FMMUG 2018
1. FMMUG18 :: Seattle 1
Simplify the Complex
Matt Midas
Director of Sales
February 12, 2018
2. FMMUG18 :: Seattle 2
ID Equipment and
Criticality
Asset Register &
Equipment Records
Life Cycle Asset
Management
Reliability Analysis
& Risk Assessment
Spare Parts Program
Automation &
Controls Program
Calibration Program
OEM Assessment &
Training
Planning &
Scheduling
Metrics and
Measurement
Reliability Strategy
4. FMMUG18 :: Seattle 4
Waste in Maintenance
Labor Productivity
• Waiting for instructions
• Looking for supervisors
• Checking out the job
• Multiple trips to stores
• Idle at Job Site
• Special tools
• Waiting for approval
• Excess technicians per job
Stores - Materials
• Waiting for Materials
• Travel time to obtain materials
• Time to move materials to job
site
• Time to identify untagged
materials
• Time to find substitute materials
• Time to find parts in
remote/alternative locations
• Requisition/Purchase Order
• Time lost due to:
• Other crafts having material
problems
• Wrong materials planned,
ordered, or delivered
• Materials out of stock
5. FMMUG18 :: Seattle 5
Planned Maintenance
Reactive without planning
& scheduling
Proactive with
Planning &
Scheduling
Typical Maintenance Worker’s Day - Reactive vs. Proactive
Receiving instructions
Obtaining Tools and materials
Travel to and from job (both with and w/o tools and materials)
Coordination Delays
Idle at job site
Late starts and early quits
Authorized breaks and relief
Excess personal time (extra breaks, phone calls, smoke breaks, slow return from lunch and
breaks, etc.)
Sub-Total
Direct actual work accomplished (as a % if whole day)
5%
12%
15%
8%
5%
5%
10%
5%
65%
35%
3%
5%
10%
3%
2%
1%
10%
1%
35%
65%
Typical Job Planned On-the-Run
Same job if Professionally Planned
Planning Activity Work Activity
Maintenance Practice - Planning and Scheduling
6. FMMUG18 :: Seattle 6
Planning and Scheduling
Represents an increase of 2.95 FTEs
Full of non-value Waste Moving to LEAN
7. FMMUG18 :: Seattle 7
Reliability
Lean
Planning and Scheduling
Efficiency
Unleashing the value of your
workforce
Understanding your Assets
Understanding your processes and the value
of your workforce
Understanding your workload and your
resources availability
Eliminating the waste – LEAN
Provide the right tools to maximize the
efficiency of your workforce
Eliminate the Waste
Simplify the Complex
8. FMMUG18 :: Seattle 8
Joe Lonjin
Maximo Business Analyst
Penn State University, Pennsylvania, USA.
Return on Investment
We are trying not to add more enterprise systems or software, so we critique any new software needs and really try to force an intelligent
decision on whether it is really needed, and provides a return on investment.
AKWIRE was chosen against these standards and provides us value every day.
Doc Palmer
Author, McGraw-Hill Maintenance Planning and Scheduling Handbook, Richard Palmer and Associates, USA.
They Get It!
The best thing about Solufy is they understand planning and scheduling from a maintenance perspective rather than an IT perspective.
All too often, IT people think that if you plan a job for five hours, it should take five hours. IT-centric geared CMMS software is designed around
perfect job plans and perfect schedules that are just not real life.
Dustin Dunaway
Automation and Electrical Manager, Oxy Permian Resources, Texas, USA.
Incredible Results
AKWIRE helped to reduce our average TTR (Time To Repair) from 27 days to 7 days over a three-month implementation period equating to
approximately $25M in savings (bringing on lost production). This was for Maximo priorities 1-7 and with a staff that was reduced by 40 percent.
After the initial phase 1 was so successful, we formed a PIT (Process Improvement Team) and further reduced the TTR by an additional 20 percent