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Soil Compaction: A case
study of Anpara Thermal
Power Plant, Uttar Pradesh
By: JATIN DAYMA (2013UCE1448)
NITIN KUMAR GUPTA (2013UCE1458)
NITIN KUMAR (2013UCE1333)
MANISH Kumar (2013UCE1299)
RAMESH Kr. BAGARIYA (2013UCE1273)
What is compaction?
Compactive
Effort
+ water =
Objectives of Compaction
• To provide man-made ground to support a structure
• As a sub-base for a road, railway or airfield runway.
• As a structure in itself, such as an embankment or
• To refill an excavation, or a void adjacent to a
structure
(such as behind a retaining wall.)
earth dam, including reinforced earth
Soil
Matrix
Three phases of soil under
compaction
Compaction Curve
What happens to the relative quantities of three
phases with addition of water?
Factors Influencing Compaction
Characteristics of Soils
•Type of soil
•Compactive effort
•Effect of soil Structure / water Content
•Organic content
Water Content
Dry Density
Effect of Energy on Soil Compaction
Higher
Energy
ZAV
Increasing compaction energy Lower OMC and higher dry density
In the field
increasing compaction energy =
increasing number of passes or
reducing lift depth
In the lab
increasing compaction energy
= increasing number of blows
Different methods of
Field Compaction
Smooth Wheel Roller
Provide a smooth finished grade
Used for paving
Effective only upto 20-30 cm,
[Therefore place the soil in shallow layers (Lifts)]
Sheepsfoot roller :
Greater compaction pressure,Provides kneading action,
“walk out” after compaction
Effective for compacting fine-grained soil / Clays
Pneumatic roller
Effective for compacting clayey soil and silty soils
Vibratory roller/Plate
 Effective for granular soil
Impact Roller
Provides deeper compaction (2-3 m) eg. Air fields
Deep Compaction-Dynamic
compaction
Pounder (Tamper)
Crater created by the impact
(to be backfilled)
Suitable for granular soils, land fills
and karst terrain with sink holes.
(Solution cavities in lime stone)
Dynamic compaction
Pounder (Tamper)
Mass = 5-30 ton
Drop = 10-30 m
Dynamic compaction
Vibroflotation
Suitable for granular soils
Practiced in several forms:
 vibro–compaction
 stone columns
 vibro-replacement
Vibroflot (vibrating unit)
Length = 2 – 3 m
Diameter = 0.3 – 0.5 m
Mass = 2 tonnes
(lowered into the ground and vibrated)
Case Study
Ground Improvement of an Existing Ash Pond
Site: Anpara Thermal Power Plant, Uttar
Pradesh
Objective: Expansion of existing thermal
power plant
Site allocated for Expansion: An abandoned
Ash Pond of
area app. 5400
acres.
(Unit D of 2x500) MW Capacity
Anpara Thermal Power Plant
SATELLITE VIEW OF SITE-
There are three types of ash produced by thermal
power plants-
Fly ash- Fly ash is collected by mechanical or electrostatic precipitators
from the flue gases of power plant.
Bottom ash- Bottom ash is collected from the bottom of the boilers.
Pond ash- When Fly ash and Bottom ash are mixed together,
are transported in the form of slurry and stored in the lagoons, the deposit
is called pond ash.
In this case, we are concerned with the pond ash
only.
Initial Soil Condition of Site-
Soil Strata:
Ash deposit 3-13m
Clayey silt/Silty clay up to 23m
Dense sandy silt or Hard clayey silt with occasionally
weathered rock (Granitic gneiss)
State of Denseness: Loose to Medium dense in
condition
Existing bearing capacity of the fly ash deposit: < 10
t/m2
Fly ash
Clay
 SPT value of Ash deposit- Range of N 2 to 30, but
on an average 3 to 8 (penetration value)
 Site falls under Zone III – IS 1893 (Part1) 1982-
Susceptible liquefaction
 Method adopted for improvement of the Ash
Pond: Vibro Stone Column (Dry bottom feed
method)
Vibro Stone Columns (VSCs) offer a highly
economical and sustainable alternative to piling and deep foundation
solutions; removing the need to by-pass problem ground by densifying and
strengthening weak or poorly compacted soils in-situ.
Bottom Feed Method- Where a high water table or weak
soils are present the collapse of the bore hole is much more likely when
the vibroflot is withdrawn. In these conditions the purpose built Bottom
Feed system is used to ensure integrity of the stone column from top to
bottom. The vibro rig is fitted with a hopper which feeds stone into a tremie
pipe running down the length of the vibroflot.
Ground Improvement Technique
Vibro Stone Column (Bottom feed method):
Rig used: Vibrocat, opeMethod does not require water for
penetration thus avoiding
the disposal of large quantities of muck and also making
environmental friendly
rational advantage is it is able to exert
a pull down force improving penetration speed
videoplayback.mp4
Method-
 Vibrocat feeds the Coarse granular material to the
tip of vibrator with the aid of pressurized air
 Installation method consists of alternate step of
penetration and retraction
 During retraction gravel runs into the annular space
created and then compacted using vibrator thrusts and
compressed air
Vibroflotation
Suitable for granular soils
Practiced in several forms:
 vibro–compaction
 stone columns
 vibro-replacement
Vibroflot (vibrating unit)
Length = 2 – 3 m
Diameter = 0.3 – 0.5 m
Mass = 2 tonnes
(lowered into the ground and vibrated)
Stone Column
vibrator makes a
hole in the weak
ground
hole backfilled ..and compacted Densely
compacted
stone column
Why vibro stone columns
method?
 Improve Bearing Capacity of Open
Foundations (10 T/m2
)
 Enhance Lateral Capacity of Piles (7 T)
 Mitigate Liquefaction Potential
Improving Bearing Capacity of
open foundation
Vibro stone column of dia 0.9m at 2m
centre to centre spacing in a
triangular grid pattern resulted the
bearing capacity value 10 T/m2
Result of plate load test
Improving lateral load
capacity of piles
Vibro stone columns are installed
at specified pattern surrounding
the BCIS piles to enhance the
density of fly ash deposits which
in turn can improve the lateral
load carrying capacity.
Vibro stone columns installed at
specified pattern surrounding the bored
cast-in-situ piles
Result of lateral load test
After Improvement, Result Reported
After Improvement, Result Reported:
Design lateral load capacity = 7 T
Ultimate Load = 20 T
EXECUTION OF MAIN
WORK
34,000 m of vibro stone columns
0.9m dia are installed for open
foundations of various structures like
pump house, cable gallery,
drive house etc at coal
handling plant.
Open Foundation of Pump
House structure
Similarly, to enhance the lateral load
carrying capacity of BCIS piles of
structures like conveyor, crusher
house etc of coal handling plant,
45,000 m of 0.5m diameter vibro
stone columns are installed.
Typical detail of stone column installed
surrounding the piles
Conclusion
• The unit built on the fly ash pond - the
first of its kind in the country
• No fresh land acquisition
• Utilisation of dumping site

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Soil Compaction: A case study of Anpara Thermal Power Plant, Uttar Pradesh

  • 1. Soil Compaction: A case study of Anpara Thermal Power Plant, Uttar Pradesh By: JATIN DAYMA (2013UCE1448) NITIN KUMAR GUPTA (2013UCE1458) NITIN KUMAR (2013UCE1333) MANISH Kumar (2013UCE1299) RAMESH Kr. BAGARIYA (2013UCE1273)
  • 3. Objectives of Compaction • To provide man-made ground to support a structure • As a sub-base for a road, railway or airfield runway. • As a structure in itself, such as an embankment or • To refill an excavation, or a void adjacent to a structure (such as behind a retaining wall.) earth dam, including reinforced earth
  • 4. Soil Matrix Three phases of soil under compaction
  • 6. What happens to the relative quantities of three phases with addition of water?
  • 7. Factors Influencing Compaction Characteristics of Soils •Type of soil •Compactive effort •Effect of soil Structure / water Content •Organic content
  • 8. Water Content Dry Density Effect of Energy on Soil Compaction Higher Energy ZAV Increasing compaction energy Lower OMC and higher dry density In the field increasing compaction energy = increasing number of passes or reducing lift depth In the lab increasing compaction energy = increasing number of blows
  • 10. Smooth Wheel Roller Provide a smooth finished grade Used for paving Effective only upto 20-30 cm, [Therefore place the soil in shallow layers (Lifts)]
  • 11. Sheepsfoot roller : Greater compaction pressure,Provides kneading action, “walk out” after compaction Effective for compacting fine-grained soil / Clays
  • 12. Pneumatic roller Effective for compacting clayey soil and silty soils
  • 14. Impact Roller Provides deeper compaction (2-3 m) eg. Air fields
  • 15. Deep Compaction-Dynamic compaction Pounder (Tamper) Crater created by the impact (to be backfilled) Suitable for granular soils, land fills and karst terrain with sink holes. (Solution cavities in lime stone)
  • 16. Dynamic compaction Pounder (Tamper) Mass = 5-30 ton Drop = 10-30 m
  • 18. Vibroflotation Suitable for granular soils Practiced in several forms:  vibro–compaction  stone columns  vibro-replacement Vibroflot (vibrating unit) Length = 2 – 3 m Diameter = 0.3 – 0.5 m Mass = 2 tonnes (lowered into the ground and vibrated)
  • 19. Case Study Ground Improvement of an Existing Ash Pond Site: Anpara Thermal Power Plant, Uttar Pradesh Objective: Expansion of existing thermal power plant Site allocated for Expansion: An abandoned Ash Pond of area app. 5400 acres. (Unit D of 2x500) MW Capacity
  • 22.
  • 23. There are three types of ash produced by thermal power plants- Fly ash- Fly ash is collected by mechanical or electrostatic precipitators from the flue gases of power plant. Bottom ash- Bottom ash is collected from the bottom of the boilers. Pond ash- When Fly ash and Bottom ash are mixed together, are transported in the form of slurry and stored in the lagoons, the deposit is called pond ash. In this case, we are concerned with the pond ash only.
  • 24. Initial Soil Condition of Site- Soil Strata: Ash deposit 3-13m Clayey silt/Silty clay up to 23m Dense sandy silt or Hard clayey silt with occasionally weathered rock (Granitic gneiss) State of Denseness: Loose to Medium dense in condition Existing bearing capacity of the fly ash deposit: < 10 t/m2
  • 26.  SPT value of Ash deposit- Range of N 2 to 30, but on an average 3 to 8 (penetration value)  Site falls under Zone III – IS 1893 (Part1) 1982- Susceptible liquefaction  Method adopted for improvement of the Ash Pond: Vibro Stone Column (Dry bottom feed method)
  • 27. Vibro Stone Columns (VSCs) offer a highly economical and sustainable alternative to piling and deep foundation solutions; removing the need to by-pass problem ground by densifying and strengthening weak or poorly compacted soils in-situ. Bottom Feed Method- Where a high water table or weak soils are present the collapse of the bore hole is much more likely when the vibroflot is withdrawn. In these conditions the purpose built Bottom Feed system is used to ensure integrity of the stone column from top to bottom. The vibro rig is fitted with a hopper which feeds stone into a tremie pipe running down the length of the vibroflot.
  • 28. Ground Improvement Technique Vibro Stone Column (Bottom feed method): Rig used: Vibrocat, opeMethod does not require water for penetration thus avoiding the disposal of large quantities of muck and also making environmental friendly rational advantage is it is able to exert a pull down force improving penetration speed
  • 30. Method-  Vibrocat feeds the Coarse granular material to the tip of vibrator with the aid of pressurized air  Installation method consists of alternate step of penetration and retraction  During retraction gravel runs into the annular space created and then compacted using vibrator thrusts and compressed air
  • 31. Vibroflotation Suitable for granular soils Practiced in several forms:  vibro–compaction  stone columns  vibro-replacement Vibroflot (vibrating unit) Length = 2 – 3 m Diameter = 0.3 – 0.5 m Mass = 2 tonnes (lowered into the ground and vibrated)
  • 32. Stone Column vibrator makes a hole in the weak ground hole backfilled ..and compacted Densely compacted stone column
  • 33. Why vibro stone columns method?  Improve Bearing Capacity of Open Foundations (10 T/m2 )  Enhance Lateral Capacity of Piles (7 T)  Mitigate Liquefaction Potential
  • 34. Improving Bearing Capacity of open foundation Vibro stone column of dia 0.9m at 2m centre to centre spacing in a triangular grid pattern resulted the bearing capacity value 10 T/m2
  • 35. Result of plate load test
  • 36. Improving lateral load capacity of piles Vibro stone columns are installed at specified pattern surrounding the BCIS piles to enhance the density of fly ash deposits which in turn can improve the lateral load carrying capacity.
  • 37. Vibro stone columns installed at specified pattern surrounding the bored cast-in-situ piles
  • 38. Result of lateral load test
  • 39. After Improvement, Result Reported After Improvement, Result Reported: Design lateral load capacity = 7 T Ultimate Load = 20 T
  • 41. 34,000 m of vibro stone columns 0.9m dia are installed for open foundations of various structures like pump house, cable gallery, drive house etc at coal handling plant.
  • 42. Open Foundation of Pump House structure
  • 43. Similarly, to enhance the lateral load carrying capacity of BCIS piles of structures like conveyor, crusher house etc of coal handling plant, 45,000 m of 0.5m diameter vibro stone columns are installed.
  • 44. Typical detail of stone column installed surrounding the piles
  • 45. Conclusion • The unit built on the fly ash pond - the first of its kind in the country • No fresh land acquisition • Utilisation of dumping site