This paper is on fluid damper systems, which is self-adaptive and used to increase the speed and acceleration of vehicles. In normal dampers there is a time lag leading to break in contact between the wheel and the road reducing the acceleration. Now, our idea is about making the suspension adapt to varying road conditions. Due to irregularities in asphalt, a change occurs in the suspension damper position with the aid of the magnetic field and causes the suspension to change from softer to harder and vice versa giving more acceleration and increasing the pace of the vehicle.
Semi-Active Vibration Control of a Quarter Car Model Using MR Damperishan kossambe
This presentation analytically evaluates the dynamic response of a quarter car using semi active control system. Semi active control system are becoming popular because they provide with good reliability like passive system and consume less power to give better performance than the active system. Magnetorheological (MR) fluid can produce good controllable damping force under the application of magnetic field and hence can be used as effective element in semiactive vibration control.
Out of the various semi active control strategies, the Bouc-Wen model control strategy is used in this work. Response of the quarter car is measured using MR damper and compared with normal passive damper.
Abstract: This project is based on suspension system of an two wheeler. This report gives information about magnetic suspension system. The aim of this project is to study and investigate the response of system, when it is subjected to road surface irregularities with the hope that it would help automobile industry. This project presents design, construction and working of magnetic suspension system. This system uses electromagnets as passive dampers, which is used to reduce displacement and acceleration of sprung mass in order to improve ride comfort. By using this type of absorber we can absorb the more number of shocks and variations are absorbed with the more accuracy. This type of Suspension has no problem of leakage of oil like hydraulic shock absorber. Also this has less maintenance than other types of shock absorber that we can made this type of shock absorber for the efficient work of vehicle and for reducing the maintained cost of vehicle.
This paper presents the pull-out torque and axial force analysis of a disc type permanent magnetic
coupling under steady state. This magnetic coupling employ rear-earth permanent magnets. The pull-out
torque and axial force of magnetic calculated by changing the air-gap between two disc as a function of
geometrical parameters. And its shows that if length of air-gap is increases pull-out torque and axial force
is decreases. The experimental analysis results are verified by carrying out measurement on a prototype.
This is a short description and some problems for the design of clutches.This also include the various classification in clutch and its description,use and also advantages of using these kinds of clutches.
It also includes a short view through different types of numerical problems which are solved for practising.
this presentation involves about different types of magnetic shock absorbers, working, advantages and limitations and different types of magnets used in making of a magnetic shock absorber.
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology
Semi-Active Vibration Control of a Quarter Car Model Using MR Damperishan kossambe
This presentation analytically evaluates the dynamic response of a quarter car using semi active control system. Semi active control system are becoming popular because they provide with good reliability like passive system and consume less power to give better performance than the active system. Magnetorheological (MR) fluid can produce good controllable damping force under the application of magnetic field and hence can be used as effective element in semiactive vibration control.
Out of the various semi active control strategies, the Bouc-Wen model control strategy is used in this work. Response of the quarter car is measured using MR damper and compared with normal passive damper.
Abstract: This project is based on suspension system of an two wheeler. This report gives information about magnetic suspension system. The aim of this project is to study and investigate the response of system, when it is subjected to road surface irregularities with the hope that it would help automobile industry. This project presents design, construction and working of magnetic suspension system. This system uses electromagnets as passive dampers, which is used to reduce displacement and acceleration of sprung mass in order to improve ride comfort. By using this type of absorber we can absorb the more number of shocks and variations are absorbed with the more accuracy. This type of Suspension has no problem of leakage of oil like hydraulic shock absorber. Also this has less maintenance than other types of shock absorber that we can made this type of shock absorber for the efficient work of vehicle and for reducing the maintained cost of vehicle.
This paper presents the pull-out torque and axial force analysis of a disc type permanent magnetic
coupling under steady state. This magnetic coupling employ rear-earth permanent magnets. The pull-out
torque and axial force of magnetic calculated by changing the air-gap between two disc as a function of
geometrical parameters. And its shows that if length of air-gap is increases pull-out torque and axial force
is decreases. The experimental analysis results are verified by carrying out measurement on a prototype.
This is a short description and some problems for the design of clutches.This also include the various classification in clutch and its description,use and also advantages of using these kinds of clutches.
It also includes a short view through different types of numerical problems which are solved for practising.
this presentation involves about different types of magnetic shock absorbers, working, advantages and limitations and different types of magnets used in making of a magnetic shock absorber.
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology
This Project was directed at creating an integrated electric motor and eddy current brake. This combination is designed to be used in the automotive industry as an electric all-wheel drive system that can be managed by available traction and stability control technology. This project addresses the physical concept of using an induced electromagnetic field to slow the proposed vehicle speed. The main goal is lessening the lifetime maintenance of a vehicle and eliminating several high maintenance items. This system is designed as a “frictionless” system and although it is not completely frictionless it eliminates the need for standard hydraulic brake pads and rotors which wear and fail due to friction material loss. This saves the consumer's time and money in maintenance.
Eddy currents are loops of electrical current induced within conductors by a changing magnetic field in the conductor, due to Faraday's law of induction. Eddy currents flow in closed loops within conductors, in planes perpendicular to the magnetic field.
The magnitude of the current in a given loop is proportional to the strength of the magnetic field, the area of the loop, and the rate of change of flux, and inversely proportional to the resistivity of the material.
“Test rig on Eddy current braking system” is a very great innovation on its own and is specially made for the purpose
to stop the wheel in minimum time. Brakes are the crucial components in any mobile system which are generally used to stop
the motion of any mobile. Such type of component must be checked by using the highly accurate methodology in order to
access its functional performance in advance. The inspection methodology of brakes should be accurate with less time
consuming procedure for its inspection. This test rig will check the brake in the least time which leads to a reduction of nonproductive
time and improves brake efficiency.
This Project was directed at creating an integrated electric motor and eddy current brake. This combination is designed to be used in the automotive industry as an electric all-wheel drive system that can be managed by available traction and stability control technology. This project addresses the physical concept of using an induced electromagnetic field to slow the proposed vehicle speed. The main goal is lessening the lifetime maintenance of a vehicle and eliminating several high maintenance items. This system is designed as a “frictionless” system and although it is not completely frictionless it eliminates the need for standard hydraulic brake pads and rotors which wear and fail due to friction material loss. This saves the consumer's time and money in maintenance.
Eddy currents are loops of electrical current induced within conductors by a changing magnetic field in the conductor, due to Faraday's law of induction. Eddy currents flow in closed loops within conductors, in planes perpendicular to the magnetic field.
The magnitude of the current in a given loop is proportional to the strength of the magnetic field, the area of the loop, and the rate of change of flux, and inversely proportional to the resistivity of the material.
“Test rig on Eddy current braking system” is a very great innovation on its own and is specially made for the purpose
to stop the wheel in minimum time. Brakes are the crucial components in any mobile system which are generally used to stop
the motion of any mobile. Such type of component must be checked by using the highly accurate methodology in order to
access its functional performance in advance. The inspection methodology of brakes should be accurate with less time
consuming procedure for its inspection. This test rig will check the brake in the least time which leads to a reduction of nonproductive
time and improves brake efficiency.
PERFORMANCE OF HYBRID ELECTROMAGNETIC DAMPER FOR VEHICLE SUSPENSIONijiert bestjournal
Suspension systems, in the automotive application context, have been designed to maintain
contact between a vehicle’s tires and the road, and to isolate the frame of the vehicle from road
disturbances. Dampers, or so-called shock absorbers, as the undeniable heart of suspension
systems, reduce the effect of a sudden bump by smoothing out the shock. In most shock
absorbers, the energy is converted into heat via viscous fluid. In hydraulic cylinders, the
hydraulic fluid is heated up. In air cylinders, the hot air is emitted into the atmosphere. There are
several common approaches for shock absorption, including material hysteresis, dry friction,
fluid friction, compression of gas, and eddy currents.
Design and Testing of Magneto Rheological Damper for Vehicle SuspensionNagesh NARASIMHA PRASAD
Conventional suspension systems have been ruling the automobile industry since ages but with the advancement in material technology it has led us to a new kind of suspension systems known as Active Suspension systems which involves smart materials like Magneto Rheological Fluids (MR), Electro Rheological Fluids (ER) etc. In present day conventional suspension system, we have a coiled spring setup with a simple damper filled with oil in motorcycles which are passive in nature. But off late in 21st century the development of smart materials bought in new dimensions of research in the suspension technology which has led to the era of active suspension systems. Now we can see usage of Semi Active Suspension/Active suspension system in cars and heavy vehicles which enhances the life of automobile, ride comfort and drive control. Though these systems have been developed for high end cars and military vehicles, the implementation of this technology to motorcycles has been a topic of research interest to various motorcycle industries.
We hence designed and machined an Magneto-Rheological Damper to Motorcycles, this system senses the irregularities of the road with various sensors and tries to stiffen and soften the suspension system in motorcycles in turn providing safe and snuggly ride with increased control during rough terrain. Thereby with this suggested concept an alternative design consideration of suspension systems has been offered.
Modified Electromagnetic Actuator for Active Suspension SystemDr. Amarjeet Singh
Active suspension is a type of suspension systems which can vary its damping value in order to adjust the spring firmness in accordance with the road conditions. Real Active Suspension incorporates an external actuator which helps in raising or lowering of vehicle chassis independently at each wheel. Generally, the actuators that are used for active suspension are Hydropneumatic, Electro-hydraulic or Electromagnetic actuators. A new concept of two-way electromagnetic actuation with the help of magnetic damping is proposed in this paper, which can extend its arm on both sides to facilitate active suspension mechanism in both humps and potholes. This increases the ride quality while maneuvering not only in humps, but also in dumps. It also describes about the comparison of spring materials, sophisticated design, construction and working principle of newly proposed actuator. Catia V5 software has been used to design and simulate the actuator model, different spring materials are analyzed and their shear stress and deflections are compared.
Abstract This Paper Proposes is to design a magnetic actuator to deal with the modeling and optimization of Solenoid actuator (Magnetic Actuator). The design is very important step for the study proportional solenoid valve. The magnetic actuator includes design optimization, micro analysis and calculations and experimental characterization one of the magnetic actuator. All these magnetic actuators work in sub- micron level movement used in micro system and valve applications. Proportional solenoid valve designed in find out the magnetic force (N), magnetic field intensity (A/m), magnetic flux density (Tesla or wb/m2). To enhance the magnetic force and reduction of size by magnetic field in air gap of solenoid valve. Permanent magnetic bias magnetic actuator study for bidirectional application using different permanent magnet material and optimization of size of armature. Key Words: Electromagnet, Solenoid actuator, Modeling, Design Rules,
Modeling and State Feedback Controller Design of Tubular Linear Permanent Mag...IAES-IJPEDS
In this paper a state feedback controller for tubular linear permanent magnet
synchronous motor (TLPMSM) containing two gas springs, is presented.
The proposed TLPMSM controller is used to control reciprocating motions
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Smart fluid self adaptive damper system (sfsads)
1. International Journal of Recent advances in Mechanical Engineering (IJMECH) Vol.3, No.4, November 2014
DOI : 10.14810/ijmech.2014.3403 17
SMART FLUID SELF ADAPTIVE DAMPER
SYSTEM (SFSADS)
Santhosh Sivan. K1
, Chandrasekar Sundaram2
and Hari Krishnan. R3
1,2
Department of Automobile Engineering,
Anna University, MIT, Chennai, India
autosash@yahoo.com
chandys92@gmail.com
3
Department of Aerospace Engineering,
Anna University, MIT, Chennai, India
rharikrish93@gmail.com
ABSTRACT
This paper is on fluid damper systems, which is self-adaptive and used to increase the speed and
acceleration of vehicles. In normal dampers there is a time lag leading to break in contact
between the wheel and the road reducing the acceleration. Now, our idea is about making the
suspension adapt to varying road conditions. Due to irregularities in asphalt, a change occurs
in the suspension damper position with the aid of the magnetic field and causes the suspension
to change from softer to harder and vice versa giving more acceleration and increasing the
pace of the vehicle.
KEYWORDS
Fluid Damper, Self-Adaptive, Speed, Acceleration, Suspension, Magnetic Field, Softer &
Harder
NOMENCLATURE
- Load acting on a spring (N)
- Radius of spring (mm)
- Diameter of spring (mm)
- Diameter of wire (mm)
r - Radius of wire (mm)
- Shear stress (Mpa)
- Deflection (mm)
- Modulus of rigidity - 80Gpa
- Number of turns of wire
Mpa - Megapascal (N/mm2
)
Gpa - Gigapascal (KN/mm2
)
1. INTRODUCTION
A suspension system is generally used for good handling performance and to provide isolation
from high frequency vibrations emanating from the tires (the only major contact point) on uneven
surfaces. They are employed to absorb shocks at the minimal cost of vehicles speed and thereby
2. International Journal of Recent advances in Mechanical Engineering (IJMECH) Vol.3, No.4, November 2014
18
increase the comfort of the rider. This research is on the fluid damper systems, which is self-
adaptive and is used on asphalt layouts to increase the speed and the acceleration of the two
wheelers as compared to the front telescopic forks and rear spring shock absorber.
2. LITERATURE REVIEW
Ginder and Davis (1994) calculated the intermolecular forces and the shear stresses of the
magneto – rheological fluid. They employed the finite element method to determine the average
magnetic induction under non – linearity and saturation conditions. The shear stresses at low
magnetic induction are controlled by the saturation and at high magnetic induction; the yield
stress is calculation due to complete saturation. They employed Maxwell’s stress tensor to find
the average magnetic inductions, which were in agreement with previous magnetic fluids’
induction value.
Cho, Jung and Lee (2005) have used a smart passive damper system with the aid of
electromagnetic induction to effectively employ them in civil engineering applications such as in
earthquake hazard mitigation control devices and in high–rise buildings. They used the magnetic
energy created as a result of the interaction between the coil and permanent magnet to the passive
damper and varied the damping characteristics of the passive damper system. Hence, they
successfully employed the Newtonian First Law to the convert magnetic energy into mechanical
energy to control the damper system.
Spelta, Savaresi and Fabbri (2010) have developed an algorithm of a control system for semi –
active damper system used in a two-wheeler motorcycle. The algorithm derived was then
implemented in the Electronic Control Unit of the control system in the rear suspension of the
motorcycle. The fabricated control system effectively proved the control system can be altered
during motion.
3. MAIN SECTION
The current dampers that are in use are – magnetic dampers, hydraulic shock absorbers, position
sensitive damping and spring shock absorbers.
Magnetic dampers use the repulsive properties of like poles of a magnet for riding on uneven or
bumpy roads. However, this is limited to the building up magnetic strength and hence there is a
time lag leading to break in contact between the wheel and the road and hence reducing the
acceleration.
Hydraulic shock absorbers work on the movement of hydraulic fluid in the tubes converting
shock energy into heat that has to be dissipated. Not all of the energy is converted and there are
significant losses.
Position sensitive damping is smooth on the regular roads and has significantly less freedom in
response to more irregular surfaces when the upward and downward movement of the piston
starts to occur with greater intensity. The spring shock absorbers are limited to the material and
the elasticity of the spring material.
4. PROPOSED SOLUTION
As stated in the beginning, a solution is found for the suspension system to be self-adaptive i.e.
the suspension system adapts itself according to environmental factors influencing road
3. International Journal of Recent advances in Mechanical Engineering (IJMECH) Vol.3, No.4, November 2014
19
conditions. So any uneven surface causes the damper to be operated with the help of a magnetic
field. This varying position of the damper causes suspension to change from softer to harder for a
certain rpm, in case of a bump or a pit (sudden impact). Generally, a wheel speed sensor is
attached to the suspension system to adjudge when the damper system must be used according to
our desired low and high rpm.
Figure 1. Sensors placed position in SFSAD
A wheel speed sensor monitors speed of wheel of vehicle and sends information to ECU, where it
decides if the suspension is to be kept soft or hard. At high speeds, for immediate road contact the
suspension is made hard by a switch controlled by ECU. At low speeds, the existing method is
good enough to give comfort to the rider. The above principle works for both slow speeds and at
high speeds and this self-adaptive damper is efficient at high speeds.
Figure 2. Pictorial representation of the working of the suspension system
The suspension system deployed on impact will activate the magnetic field. Figure 2 depicts the
effect of the magnetic field around the fluid.The fluid particles get attracted due to the magnetic
effect and they will align themselves to form a convulted and rigid pattern.
This damper system uses a “smart fluid” called the Magneto rheological Fluid. This fluid is the
mainstay behind the working of our system. It employs the concept of dynamic viscosity that
aligns the molecules in such a way that they resist motion. This resistance is actively used for
absorbing the shocks and thereby not affecting the speed of the vehicle.
4. International Journal of Recent advances in Mechanical Engineering (IJMECH) Vol.3, No.4, November 2014
20
Figure 3. SFSAD 3D model designed in SolidWorks 2014
Ferrous particles are suspended in the hydraulic fluid, which changes when an external magnetic
field is applied. When exposed to the magnetic field, the iron particles align themselves along the
magnetic flux lines. They resist any flow or motion and act as a barrier to fluid flow. Change in
yield stress is the reason for the change in viscosity, which is only an apparent change. Based on
the Brownian movement, the surfactants get affected by the magnetic properties. MR(Magneto
Rheological) fluids act as Bingham plastics i.e., they behave as rigid bodies at low stresses and
viscous fluids at high stresses. Viscosity (η) change requires little power.
Magneto rheological fluid generally consists of three major parts:
• Carbonyl iron particles – 3 to 5 µm size, 30% of fluid
• Carrier liquid – Typical hydrocarbon oil, low viscosity
• Surfactants – Help to maintain particles in fluid
Figure 4. Depiction of a Magnetorheological fluid in real – life.
The damper is an electrically controlled viscous damper. MR fluid restricts fluid flow from one
side of the piston to the other at “choking points”. Piston is wound with magnetic coils, which is
the source of magnetic field. Magnetic flux path is perpendicular to fluid flow and valve mode
obtained.
5. International Journal of Recent advances in Mechanical Engineering (IJMECH) Vol.3, No.4, November 2014
21
Figure 5. Two – Dimensional depiction of the effect of the magnetic field
Piston with annular holes moves along with the wheels. Suspension is soft i.e., fluid resistance is
low. When the magnetic field is applied, the flow resistance increases and suspension becomes
stiff thereby improving the handling to a great extent. Near-to-infinite settings are possible.
5. DESIGNING PROCEDURES
The designing of this damper was done using ANSYS and the calculations for designing
components of the suspension are as follows.
To find diameter of the wire and spring, the following are assumed like, Load to be 150N, Coil
diameter to be 8 times of wire, Shear stress to be 100Mpa
To find deflection and shear stress, the following are assumed: Diameter of wire as 5mm, Number
of turns as 12, Diameter of spring as 50mm, Axial load as 100N, Modulus of rigidity as 80Gpa.
Analysis was done in Ansys and the output was extracted in the form of a graph by knowing the
values of stresses acting on every single point of the damper, thus generating the stress analysis
from Ansys, which is as follows.
6. International Journal of Recent advances in Mechanical Engineering (IJMECH) Vol.3, No.4, November 2014
22
Figure 6. Stress analysis of SFSAD in Ansys 12.0 release
The graph output came as follows by using the simulated values from the Ansys by plotting it
using Microsoft Excel. The graph is as follows.
Figure 7. Effect of force is plotted for different speed conditions.
Figure 8. Damper Force vs Damper velocity curve plotted
6. ADVANTAGES OF PROPOSED SOLUTION
Here are the advantages of our designed damper:
• Continuously varying damper settings - most effective balance obtained
• Very fast response time – very few milliseconds required for the change of settings
• Human intervention not needed but can be provided if required
7. International Journal of Recent advances in Mechanical Engineering (IJMECH) Vol.3, No.4, November 2014
23
• Eliminates unreliable mechanical components - very high reliability
• Provides the best of both worlds - good riding performance and improved vehicle
dynamics
• Applicable to all types of vehicles
• During the normal asphalt condition, it leads to more comfort and when in abnormal
asphalt, this fluid increases the pace of the cars or motorcycles having this technology.
• This gives more acceleration and speed compromising a little on comfort.
7. CONCLUSIONS
Analysis on the Smart fluid self adaptive dampers in ANSYS shows that it gives good control of
vehicle in bumps, more cornering stability and the ability to withstand lot of stresses acting on the
tire patch during asphalt irregularities when compared to the conventional rear spring shock
absorber and the front telescopic forks used predominantly. From the observations, it is evident
that the system is highly reliable and can be implemented in automobiles.
REFERENCES
[1] http://www.nttyres.com/downloads/guide_to_dyno_graphs.pdf
[2] http://www.actawm.pb.edu.pl/volume/vol6no1/BAJKOWSKI_EN_2011_022.pdf
[3] http://people.duke.edu/~hpgavin/ermr/seattle01b.pdf
[4] http://www.lcool.org/technical/shock_absorbers/shock_absorbers_files/mono_tube.gif
[5] http://en.wikipedia.org/wiki/Shock_absorber
[6] http://img.youtube.com/vi/pRABTRAShzE/maxresdefault.jpg
[7] http://iopscience.iop.org/09641726/14/4/029
[8] http://www.sciencedirect.com/science/article/pii/S0967066110000432?np=y
[9] http://scitation.aip.org/content/aip/journal/apl/65/26/10.1063/1.112408