The document presents a presentation on Six Sigma by Amit Sharma and Mahmood Khan. It defines Six Sigma as a measure of quality that strives for near perfect production processes. It explains the Six Sigma methodology using the DMAIC model of Define, Measure, Analyze, Improve, and Control phases. An example is given of how dabbawalas in Mumbai achieve over six sigma levels of accuracy in their lunch deliveries with very few errors. The conclusion states that Six Sigma aims to eliminate inefficiencies and produce excellent products and services through efficient production systems with leadership and resource support.

1. SIX SIGMA PRESENTED BY AMIT SHARMA MAHMOOD KHAN PRESENTED BY AMIT AND MAHMOOD DEPT. OF FASHION TECHNOLOGY 1

2. What is Six Sigma PRESENTED BY AMIT AND MAHMOOD DEPT. OF FASHION TECHNOLOGY 2

3. WHY SIX SIGMA PRESENTED BY AMIT AND MAHMOOD DEPT. OF FASHION TECHNOLOGY 3

4. Sigma and % accuracy PRESENTED BY AMIT AND MAHMOOD DEPT. OF FASHION TECHNOLOGY 4 Defects per Million % Accuracy Opportunities (DPMO) One Sigma 691,500 30.85% Two Sigma 308,500 69.15% Three Sigma 66,810 93.32% Four Sigma 6,210 99.38% Five Sigma 233 99.977% Six Sigma3.4 99.9997% Seven Sigma 0.020 99.999998%

5. Cost of poor quality PRESENTED BY AMIT AND MAHMOOD DEPT. OF FASHION TECHNOLOGY 5

6. Inventor of Six Sigma Motorola is known for its cool cell phones, but the company's more lasting contribution to the world is the quality-improvement process called Six Sigma. In 1986 an engineer named Bill Smith, sold then-Chief Executive Robert Galvin on a plan to strive for error-free products 99.9997% of the time. It is the origin of ‘Six Sigma PRESENTED BY AMIT AND MAHMOOD DEPT. OF FASHION TECHNOLOGY 6

7. PRESENTED BY AMIT AND MAHMOOD DEPT. OF FASHION TECHNOLOGY 7 Six Sigma at Motorola

8. Own vision, direction, integration, results Executive Leadership Lead change Project owner Implement solutions Part-time Black Belt managers Help Black Belts Six Sigma Team Project Champions Green Belts Black Belts Master Black Full time Belts Devote 50% - 100% of time to Black Belt activities Train and coach Black and Green Belts Facilitate and practice problem solving Statistical problem solving experts Train and coach Green Belts and project teams PRESENTED BY AMIT AND MAHMOOD DEPT. OF FASHION TECHNOLOGY 8

9. MODELS OF SIX SIGMA PRESENTED BY AMIT AND MAHMOOD DEPT. OF FASHION TECHNOLOGY 9

11. Define projects including the demands of the customer and the content of the internal process.

12. Develop team charter

15. Failure Mode & Effect Analysis

16. Statistical Tests

17. Design of Experiments

18. Control charts

20. PRESENTED BY AMIT AND MAHMOOD DEPT. OF FASHION TECHNOLOGY 14 5. Control 1. Define 2. Measure 3. Analyse 4. Improve Monitor the improved process continuously to ensure long term sustainability of the new developments. Share the lessons learnt Document the results and accomplishments of all the improvement activities for future reference.

21. PRESENTED BY AMIT AND MAHMOOD DEPT. OF FASHION TECHNOLOGY 15

22. PRESENTED BY AMIT AND MAHMOOD DEPT. OF FASHION TECHNOLOGY 16 Six Sigma – Case study A dabbawala is a person in the Indian city of Mumbai whose job is to carry and deliver freshly made food from home in lunch boxes to office workers. Dabbawalas pick up 175,000 lunches from homes and deliver to their customers everyday. Only one mistake is made in every 6 million deliveries. Accuracy rating is 99.999999. More than Six Sigma.

23. PRESENTED BY AMIT AND MAHMOOD DEPT. OF FASHION TECHNOLOGY 17 Conclusion Six Sigma is a measure of excellence. Embarking on a Six Sigma program means delivering top-quality service and products while virtually eliminating all internal inefficiencies. A true Six Sigma organization produces not only excellent product but also maintains highly efficient production and administrative systems that work effectively with the company's other service processes . The primary factor in the successful implementation of a six sigma project is to have the necessary resources, the support and leadership of top management.

24. Tata Consultancies Services Schenectidy Hedillia Chemical Ltd Wipro GE-India ICICI Bank Aditya Birla Group Airtel VSNL Jubilant Organosys ltd Bharti Telecom Tata Motors Mahindra & Mahindra Daksh (BPO) Indian Oil Delphi PRESENTED BY AMIT AND MAHMOOD DEPT. OF FASHION TECHNOLOGY 18

25. PRESENTED BY AMIT AND MAHMOOD DEPT. OF FASHION TECHNOLOGY 19 Thank You!