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Ship survey presentation

The document discusses the various types of surveys conducted by Nippon Kaiji Kyokai (ClassNK), a ship classification society, including annual surveys, intermediate surveys, special surveys, and docking surveys. The purpose of the different surveys is to inspect the hull, machinery, equipment and overall condition of ships to confirm they meet classification standards and safety requirements. The document provides details on the scope and requirements of each type of survey.

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SHIP’S SURVEY NIPPON KAIJI KYOKAI
•
SHIP’S SURVEY & GOOD MAINTENANCE ON BOARD NIPPON KAIJI KYOKAI (ClassNK)
Introduction to ClassNK Nippon Kaiji Kyokai, known as ClassNK or NK, is a ship classification society. It is what is known under Japanese law as a public service foundation and in its Act of Endowment, its ultimate goal is expressed as: "to contribute to the development of maritime service for the protection of human life and property at sea". Environmental protection has also become an increasingly major concern.
Presented by • Lcdr. Prayudh Thongdii Surveyor
Periodical surveys • 2.1 General • 2.2 Annual Surveys • 2.3 Intermediate Surveys • 2.4 Special Surveys • 2.5 Docking Surveys • 2.6 Boiler Survey (Skip) • 2.6 Propeller Shaft Survey
Bulk Carrier
Bulk Carrier
Container Carrier
Oil Tanker
LNG Carrier
General Cargo
Reefer Carrier
Vehicles Carrier
Tug Boat
Annual Surveys 1 The purpose of an Annual Survey is to confirm that the general condition of the hull is maintained at a satisfactory level. 2 Generally as the ship ages, ballast tanks are required to be subjected to more extensive overall and close-up surveys at Annual Surveys.
Intermediate Surveys 1 The Intermediate Survey may be held at or between the second or third Annual Survey in each five year Special Survey cycle. Those items, which are additional to the requirements of the Annual Surveys, may be surveyed either at or between the 2nd and 3rd Annual Survey. The intermediate survey contains requirements for extended overall and close-up surveys including thickness measurements of cargo and ballast tanks.
Special Surveys 1 The Special Surveys are carried out at five-year intervals for the purpose of establishing the condition of the structure to confirm that the structural integrity is satisfactory in accordance with the Classification Requirements, and will remain fit for its intended purpose for another five-year period, subject to proper maintenance and operation of the ship and to periodical surveys carried out at the due dates. 2 The Special Survey concentrates on close-up surveys in association with thickness measurements and is aimed at detecting fractures, buckling, corrosion and other types of structural deterioration. 3 Thickness measurements are to be carried out upon agreement with the Classification Society concerned in conjunction with the Special Survey.
Drydocking (Bottom) Surveys The objective of docking the ship periodically is to inspect the portion of the hull beneath the water-line which those parts of the hull under the water-line are always immersed in water; therefore, the condition of damage in the event of the ship stranding / grounding/damages cannot be observed.
Propeller Shaft Survey
Check lists • Hull & Machinery • Fire fighting appliances • Machinery in engine room • Electrical Equipment • Mooring arrangements • Docking Survey • Propeller Shaft Survey
Class Survey General Examinations (Hull) 01 Shell plating above W.L. 02 Weather deck plating 03 Openings on deck and outside of hull, deck house, companionway, hatch coamings and covers, side ports, cargo ports and side scuttles 04 Exposed engine casing and skylights 05 Ventilators 06 Air pipes and sounding pipes 07 W. T. bulkheads and superstructure's end bulkheads including W. T. doors, penetrations, Stop valves and door openings
Hull 08 Load line marks 09 Bulwarks, guard rails and freeing ports 10 Means of access ; gangways, walkways and life lines 11 Scuppers, inlets, other discharge pipes and valves 12 Anchoring and mooring arrangement 13 Fire extinguishing arrangement 14 Fire protection and means of escape, etc. 15 Loading computer 16 Ship Identification Number
Performance Test (Hull) 01 Doors on watertight bulkheads 02 Drainage, mooring and anchoring arrangements and their accessories 03 Appliances related to fire protection and escape 04 Fire detection and fire alarm system including manually operated call points 05 Fire pump including emergency fire pump, piping, hydrants, hoses, nozzles, etc. 06 Ventilation system fan 07 Fixed dry-chemical powder fire fighting system 08 Water spray system 09 Quantity of Carbon dioxide extinguishing medium 10 Quantity of halon extinguishing medium
Hull • 11 Quantity of dry chemical powder extinguishing medium • 12 Fixed carbon dioxide fire fighting system (Piping and alarm of systems) • 13 Fixed halon fire fighting system (Piping and alarm of systems) • 14 Fixed foam fire fighting system (Piping) • 15 Fixed high expansion foam fire fighting system (Piping)
Hull • 16 Fixed pressure water spraying fire fighting system (System and pump of the system) • 17 Automatic sprinkler system (Delivery alarm and pump) • 18 Closing appliances of openings related to fire fighting in way of cargo holds
Machinery • General Examinations 01 Main propulsion machinery, power transmission machinery, shafting system,prime movers other than main propulsion machinery, boilers, thermal oil heaters,incinerators, pressure vessels, auxiliary machinery, piping systems, control systems,electrical installations and switchboards 02 Engine room, boiler spaces and means of escape 03 Refrigerating machinery except "RMC“ •
Machinery • Performance Tests 01 Shut-off devices for oil tanks 02 Emergency shut-down of motor for F.O. pumps, cargo oil pumps, ventilating fans& boiler draught fans 03 Emergency electrical power source 04 Communication system with Engineer's alarm 05 Steering gears ( including control system ) 06 Bilge system 07 Safety devices or alarm devices of main propulsion machinery and auxiliary machinery 08 Safety devices or alarm devices of boilers, thermal oil heaters and incinerators 09 Monitoring devices, such as pressure indicators, thermometers etc.
Maintenance Check lists
Hull & Machinery Items Check Points • Freeboard marks • Clearly marked on shell plating each side.
Hull & Machinery Items Check Points • Superstructure end • No heavy wastage bulkhead exceeding permissible limit.
Hull & Machinery Items Check Points • Doors of all access • Effective openings in bulkhead weathertightness. at ends of enclosed • No heavy corrosion, superstructures. holes. • Condition of gaskets and clamping devices in good order.
Hull & Machinery Items Check Points • Access hatches • Effective weathertightness. • Hatch coamings in good condition without heavy wastage or holes. • Condition of gaskets and clamping devices in good order.
Hull & Machinery Items Check Points • Cargo • Effective weathertightness. hatches • Hatch coamings and stays in good condition without heavy wastage or holes. • Hatch covers in good condition without heavy wastage or holes. • Condition of gaskets and clamping devices in good order. • Battens and wedges available on board in good order. • Tarpaulins in good condition without holes.
Hull & Machinery Items Check Points • Machinery space • Effective weathertightness. openings • Covers, casings and coamings in good condition without heavy wastage or holes
Hull & Machinery Items Check Points • Manholes, • Effective weathertightness. flush scuttles • Covers and bolts in good condition without heavy wastage.
Hull & Machinery Items Check Points • Deckhouses, • Effective weathertightness. companionways • Bulkhead plating in good with openings in condition without heavy freeboard deck corrosion or holes. • Doors in good condition without heavy • corrosion or holes. • Gaskets and clamping devices in good order.
Hull & Machinery Items Check Points • Ventilators • Coamings in good condition without heavy corrosion, holes. • Closing covers in good condition, efficient weathertightness. • Gaskets, clamping devices in order.
Hull & Machinery Items Check Points • Air • Coamings in good condition pipes without heavy corrosion or holes. • Air pipe heads in good condition without heavy corrosion or holes. • Floats in pipe heads in good order. • Wire gauzes in good condition. (for oil tanks only)
Hull & Machinery Items Check Points • Cargo ports • Effective weathertightness. and similar • Steel plating and attachments openings in good condition without heavy wastage.
Hull & Machinery Items Check Points • Scuppers, inlets, • Distance pieces in good discharges condition without heavy corrosion or holes. • Non-return valves in good order without heavy corrosion or holes.
Hull & Machinery Items Check Points • Side scuttles • Effective watertightness. • Deadlights in good order.
Hull & Machinery Items Check Points • Freeing ports • Draining arrangements in good order.
Hull & Machinery Items Check Points • Bulwarks and stays, • Condition in good order guard rails without heavy corrosion, holes or cracks.
Hull & Machinery Items Check Points • Life lines, • Condition in good order gangways, without heavy corrosion, passages missing components or holes.
Hull & Machinery Items Check Points • Uprights, lashings • Sockets, eye plates, stanchions in good • condition without heavy corrosion, holes or • cracks.
Hull & Machinery Items Check Points • Main deck plating • Condition in good order. • Cross deck plating • No heavy wastage, corrosion, cracks.
Hull & Machinery Items Check Points • F‘cle deck plating, • Condition in good order. • Poop deck plating • No heavy wastage, corrosion, cracks.
Hull & Machinery Items Check Points • All piping on deck • Condition in good order. with valves • No heavy wastage, corrosion, cracks.
Hull & Machinery Items Check Points • Electric cable • Condition in good order. conduit • No heavy wastage, corrosion, cracks.
Hull & Machinery Items Check Points • Cargo holds • Bulkheads, frames, tanktop plating in good condition. • No heavy corrosion, wastage, holes or cracks. • Access ladders, piping in good condition. • No heavy wastage, holes.
Hull & Machinery Items Check Points • Ballast • No leakage, damage. tanks • Bulkheads (trans/longl.), longitudinals, transverse rings, horizontal girders, other members in good condition. No heavy corrosion, wastage, holes or cracks. • Access ladders, piping in good condition. No heavy wastage, holes
Hull & Machinery Items Check Points • Cargo • No leakage, damage. tanks • Bulkheads (trans/longl.), longitudinals, transverse rings, horizontal girders, other members in good condition. No heavy corrosion, wastage, holes or cracks. • Access ladders, piping in good condition. No heavy wastage, holes
Hull & Machinery Items Check Points • Fuel oil • No leakage, damage. tanks • Bulkheads (trans/longl.), longitudinals, transverse rings, horizontal girders, other members in good condition. No heavy corrosion, wastage, holes or cracks. • Access ladders, piping in good condition. No heavy wastage, holes
Hull & Machinery Items Check Points • Other compartments • Bulkheads (trans/longl.), (Bos‘n store, deck longitudinals, transverse stores, etc.) rings, horizontal girders, other members in good condition. No heavy corrosion, wastage, holes or cracks.
Hull & Machinery Items Check Points • Pump • Bulkheads, longitudinals, web frames, other members in good condition. No heavy room corrosion, wastage, holes or cracks. • Access ladders, piping in good condition. • No heavy wastage, holes. • Particular care to be taken to ensure electrical equipment in good order, lights (explosion proof). • Protection of cargo pump room (bilge alarm, gas monitoring system, temperature sensor, inter-lock system) working satisfactorily
Hull & Machinery Items Check Points • Water ingress alarm • Working satisfactorily • system
Hull & Machinery Items Check Points • Remote pump control • Working satisfactorily system (F.P.T, Bos’n store) (for Bulk Carrier)
Hull & Machinery Items Check Points • High velocity P/V • Working satisfactorily • valve • No sticking/clogging by solidifying • substances
Fire Fighting Appliances Item Check points • Fire integrity • Insulation on “A” class bulkheads and decks ingood condition. • Penetrations of ventilation ducts cable • penetration and pipes through “A” class bulk • heads and decks in good order.
Fire Fighting Appliances Item Check points • Fire doors • Operate satisfactorily. • Self-closing doors not to be fitted with hold-back hooks. • Skylights • Closing arrangements in good order • Skylights to be of steel and not contain glass panels.
Fire Fighting Appliances Item Check points • Fire dampers • Operate satisfactorily. • Cargo holds • Engine room • Accommodation spaces • Control stations • Other spaces • Clear marking of “Close- Open”. • No hole / defection of dampers
Fire Fighting Appliances Item Check points • Main fire pumps • Operate satisfactorily. • Proper pressure maintained. • Pressure gauges in good order
Fire Fighting Appliances Item Check points • Emergency fire pump • Operates satisfactorily. • Proper pressure maintained. • Pressure gauges in good order • Prime mover in good condition. • Exhaust gas piping in good order.
Fire Fighting Appliances Item Check points • Fire main piping • No leakage, heavy wastage in lines • No doublers, clamps, • soft patches in lines • Isolation valves • Operate satisfactorily.
Fire Fighting Appliances Item Check points • Hydrants • Fire hoses easily coupled to hydrants • Satisfactory operation of valves. • Valve handles not broken
Fire Fighting Appliances Item Check points • Fire hoses • All hoses in good condition, without leakage. • Checking the number of hoses acc. to the fire • control plan • Complete with nozzle and couplings
Fire Fighting Appliances Item Check points • Nozzles • All nozzles in good condition, without leakage. • Jet type nozzles, and jet/spray dual type in engine room. • Operation of easy change mode. • Operation of easy change mode and shut-off devices.
Fire Fighting Appliances Item Check points • Portable fire • Checking the number of portable fire extinguishers extinguishers of each type according to the fire foam, • control plan. dry power • Cylinders in good condition, CO2) without serious corrosion / damage. • Validity of the medium foam : one year dry powder : five year CO2 : measure at Class SS and IS
Fire Fighting Appliances Item Check points • Portable foam • Checking the air-foam nozzle, • applicator unit portable tank of foam making liquid, and one spare tank. Testing the connection to fire main by a fire hose. • Condition of stowage container in good order. • Validity of foam making liquid: four years (impossible to extend by sampling)
Fire Fighting Appliances Item Check points • Foam type fire • Visual condition in good extinguisher of 45 /135 order,without wastage. liters capacity or • Easily usable condition. equivalent in firing • Validity of the medium space of boiler and in Foam : one year spaces of fuel oil system dry powder : five years CO2 : measure at Class SS and IS
Fire Fighting Appliances Item Check points • Fixed fire extinguishing • CO2 or Halon cylinders to be level/ arrangement in E/R, weight measured at Class SS and IS. cargo spaces and cargo • Proper test certificate on board. pump room* • Validity of foam liquid (5 years). • (CO2 or Halon, foam, • water spray) After 5 years, effectiveness of foam liquid to be checked, and a sample test certificate available on board. • Testing the audible alarm for the release of gas (CO2 or Halon)
Fire Fighting Appliances Item Check points • Fire detection • Regular checking of the detection system and fire alarm.
Fire Fighting Appliances Item Check points • Fuel oil tank shut-off • All valves to be closed by valves; remote control from • Over 500L: ships built on outside of E/R. and after 1 July 1995 Satisfactory operation of • Over 1000L: ships built valves. before 1 July 1995 • In case that shut-off valves are operated by air, the air cylinder is always charged with correct pressure. • Pressure gauge in good condition.
Fire Fighting Appliances Item Check points • Emergency stop of • Satisfactory operation fans of emergency stop. • and fuel oil pumps in • Engine room
Fire Fighting Appliances Item Check points • Means of isolating the • Satisfactory operation • fuel supply to of means to isolate • individual engines the fuel supply
Fire Fighting Appliances Item Check points • Fireman‘s • Two(2) sets for cargo ships / Four(4) sets for tankers outfit • Stowage condition in good order according to the fire control plan. • Protective clothing, boots and gloves, helmet,electric safety lamp, axe. Easily usable condition. • Breathing apparatus with a smoke helmet or smoke mask and air pump, with proper length of air hose, or a self-contained breathing apparatus. • 200 % spare air cylinders available on board or 100 % + Air compressor. • A fireproof lifeline of sufficient length for each breathing apparatus with a snap hook. • Storage position is clearly marked.
Fire Fighting Appliances Item Check points • Fire extinguishing • Fire fighting system in good arrangement in order. paint lockers • (Type of arrangement is in accordance with the requirements of the flag state. e.g. portable fire extinguisher is acceptable for ships flying flag of Panama, Japan, etc.
Fire Fighting Appliances Item Check points • International • At least one (1) shore shore connection with standard connection flange dimensions available on board. • Four sets of bolts and nuts, each of 16 ㎜ in diameter, 50 ㎜ in length available on board. • One gasket packing available on board.
Fire Fighting Appliances Item Check points • Inert gas system • Operates satisfactorily. • Alarms in the control panel function properly.
Machinery in engine room Item Check Points • Main engines • Operate satisfactorily. • Safety devices function properly. • Remote control functions properly. • No leakage of oil / water • Jacketed High Press. FO pipes in good order • FO leak alarm in good order
Machinery in engine room Item Check Points • Generator • Operate satisfactorily. engines • Safety devices function properly. • Remote and automatic control functions properly. • No leakage of oil / water • Jacketed High Press. FO pipes in good order • FO leak alarm in good order
Machinery in engine room Item Check Points • Boilers • Operate satisfactorily. • Safety devices function properly. • Remote and automatic control function • properly. • Pressure gauges in good order, and calibration is made every year. • No leakage of steam / water / oil. • Water level gauges in good order.
Machinery in engine room Item Check Points • Stern Tube Seal • No leakage of oil / Sea water
Machinery in engine room Item Check Points • Essential • Operate satisfactorily. machinery • Safety devices function properly. • Remote and automatic control function properly. • No leakage from pump grand • Meters and gauges in good order.
Machinery in engine room Item Check Points • Piping • No heavy corrosion or leakage. • No soft patches / doublers / cement box • All valves operate satisfactorily.
Machinery in engine room Item Check Points • Bilge lines • Bilge pumps, pipings in good order. • Emerg. Bilge suction Valve operate satisfactorily
Machinery in engine room Item Check Points • Overall of • Cleanliness of E/R Engine Room Must be clean without rubbish or waste oil. • Guards and fencing Protection covers and/or guards • All Meters and Gauges • Self-closing device for sounding pipe of FO Tank • Means to prevent oil spay provided on flange / joint in oil piping • Insulation for all surfaces of machinery with high temp. above 220 deg. C
Machinery in engine room Item Check Points • Automatic Control • Engine Telegraph System • Alarm printer (UMS) • Engine Console • Extension alarm (UMS) • M/E operation from Bridge
Electrical system Item Check Points • Lighting in E/R • All lights in good order. • Protection covers or guards in good order.
Electrical system Item Check Points • Lighting in • All lights in good accommodation order. spaces • Protection covers or guards in good order.
Electrical system Item Check Points • Lighting in control • All lights in good • station, working room, order. • steering room and • Protection covers or other guards in good order. • spaces
Electrical system Item Check Points • Emergency cables • Condition in good order. • No exposed wire, heavy corrosion, especially • on weather deck.
Electrical system Item Check Points • Emergency lights • All lights in good order without damage.
Electrical system Item Check Points • Anti-explosion lights • All lights in good in order. • dangerous spaces, • No broken covers and • pump room, battery guards. • room, paint locker etc. • Tightening handles available on board.
Electrical system Item Check Points • Insulating mats • Insulating mats available around MSB on board or insulation cement permanently laid up on the floor.
Electrical system Item Check Points • Insulation resistance • No alarm of low insulation
Electrical system Item Check Points • Penetration in fire • Filling material in resisting divisions good order • (no clearance)
Mooring arrangements Item Check points • Anchor & chain • Condition in good order, no cables heavy wastage, missing components or damage. • Stowage condition in good order.
Mooring arrangements Item Check points • Windlass • Winches in good condition. • Brake bands in good condition, no abnormal wear. • Foundations, grating plates in good condition, no wastage, missing or broken sections.
Mooring arrangements Item Check points • Mooring • Winches in good condition. system • Brake bands in good condition, no abnormal wear. • Foundations, grating plates in good condition, no wastage, missing or broken sections. • Sufficient ropes available on board and in good condition. • Capstans operate satisfactorily.
Docking Survey 01 Shell plating including keel plates, stem and stern frame(s) 02 Rudder(s) : Measurement Rudder Clearance 03 Sea inlets and overboard discharges and their valves below freeboard deck 04 Sealing devices for stern tube and shaft bracket bearing
Docking Survey 05 After end of stern tube : Measurement Tail Shaft Clearance 06 Propeller(s) 07 Valves and cocks on shell plating, sea chests and distance pieces 08 Anchors, anchor chain cables, ropes, hawse pipes, chain lockers and chain stoppers
Propeller Shaft Survey 01 Connection part with propeller (including examination of shaft by efficient crack detection 02 Propeller shaft except connection part with propeller 03 Stern tube bearing 04 Bearing wear down 05 Shaft bearing clearance 06 Open-up examination of sealing devices
Propeller Shaft Survey 07 Propeller boss bore in way of shaft taper section 08 Controllable Pitch Propeller (CPP) 09 Water lubrication line 10 Oil lubrication line including alarms, temperature measuring devices, L.O. pumps 11 Lubrication oil record book
The End

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Ship survey presentation

  • 1.
  • 3.
  • 5.
    SHIP’S SURVEY &GOOD MAINTENANCE ON BOARD NIPPON KAIJI KYOKAI (ClassNK)
  • 6.
    Introduction to ClassNK NipponKaiji Kyokai, known as ClassNK or NK, is a ship classification society. It is what is known under Japanese law as a public service foundation and in its Act of Endowment, its ultimate goal is expressed as: "to contribute to the development of maritime service for the protection of human life and property at sea". Environmental protection has also become an increasingly major concern.
  • 7.
    Presented by • Lcdr.Prayudh Thongdii Surveyor
  • 8.
    Periodical surveys • 2.1 General • 2.2 Annual Surveys • 2.3 Intermediate Surveys • 2.4 Special Surveys • 2.5 Docking Surveys • 2.6 Boiler Survey (Skip) • 2.6 Propeller Shaft Survey
  • 9.
  • 10.
  • 11.
  • 12.
  • 13.
  • 15.
  • 16.
  • 17.
  • 18.
  • 19.
    Annual Surveys 1 Thepurpose of an Annual Survey is to confirm that the general condition of the hull is maintained at a satisfactory level. 2 Generally as the ship ages, ballast tanks are required to be subjected to more extensive overall and close-up surveys at Annual Surveys.
  • 20.
    Intermediate Surveys 1 TheIntermediate Survey may be held at or between the second or third Annual Survey in each five year Special Survey cycle. Those items, which are additional to the requirements of the Annual Surveys, may be surveyed either at or between the 2nd and 3rd Annual Survey. The intermediate survey contains requirements for extended overall and close-up surveys including thickness measurements of cargo and ballast tanks.
  • 21.
    Special Surveys 1 TheSpecial Surveys are carried out at five-year intervals for the purpose of establishing the condition of the structure to confirm that the structural integrity is satisfactory in accordance with the Classification Requirements, and will remain fit for its intended purpose for another five-year period, subject to proper maintenance and operation of the ship and to periodical surveys carried out at the due dates. 2 The Special Survey concentrates on close-up surveys in association with thickness measurements and is aimed at detecting fractures, buckling, corrosion and other types of structural deterioration. 3 Thickness measurements are to be carried out upon agreement with the Classification Society concerned in conjunction with the Special Survey.
  • 22.
    Drydocking (Bottom) Surveys Theobjective of docking the ship periodically is to inspect the portion of the hull beneath the water-line which those parts of the hull under the water-line are always immersed in water; therefore, the condition of damage in the event of the ship stranding / grounding/damages cannot be observed.
  • 23.
  • 24.
    Check lists • Hull & Machinery • Fire fighting appliances • Machinery in engine room • Electrical Equipment • Mooring arrangements • Docking Survey • Propeller Shaft Survey
  • 25.
    Class Survey General Examinations (Hull) 01 Shell plating above W.L. 02 Weather deck plating 03 Openings on deck and outside of hull, deck house, companionway, hatch coamings and covers, side ports, cargo ports and side scuttles 04 Exposed engine casing and skylights 05 Ventilators 06 Air pipes and sounding pipes 07 W. T. bulkheads and superstructure's end bulkheads including W. T. doors, penetrations, Stop valves and door openings
  • 26.
    Hull 08 Load linemarks 09 Bulwarks, guard rails and freeing ports 10 Means of access ; gangways, walkways and life lines 11 Scuppers, inlets, other discharge pipes and valves 12 Anchoring and mooring arrangement 13 Fire extinguishing arrangement 14 Fire protection and means of escape, etc. 15 Loading computer 16 Ship Identification Number
  • 27.
    Performance Test (Hull) 01Doors on watertight bulkheads 02 Drainage, mooring and anchoring arrangements and their accessories 03 Appliances related to fire protection and escape 04 Fire detection and fire alarm system including manually operated call points 05 Fire pump including emergency fire pump, piping, hydrants, hoses, nozzles, etc. 06 Ventilation system fan 07 Fixed dry-chemical powder fire fighting system 08 Water spray system 09 Quantity of Carbon dioxide extinguishing medium 10 Quantity of halon extinguishing medium
  • 28.
    Hull • 11 Quantityof dry chemical powder extinguishing medium • 12 Fixed carbon dioxide fire fighting system (Piping and alarm of systems) • 13 Fixed halon fire fighting system (Piping and alarm of systems) • 14 Fixed foam fire fighting system (Piping) • 15 Fixed high expansion foam fire fighting system (Piping)
  • 29.
    Hull • 16 Fixedpressure water spraying fire fighting system (System and pump of the system) • 17 Automatic sprinkler system (Delivery alarm and pump) • 18 Closing appliances of openings related to fire fighting in way of cargo holds
  • 30.
    Machinery • General Examinations 01 Main propulsion machinery, power transmission machinery, shafting system,prime movers other than main propulsion machinery, boilers, thermal oil heaters,incinerators, pressure vessels, auxiliary machinery, piping systems, control systems,electrical installations and switchboards 02 Engine room, boiler spaces and means of escape 03 Refrigerating machinery except "RMC“ •
  • 31.
    Machinery • Performance Tests 01 Shut-off devices for oil tanks 02 Emergency shut-down of motor for F.O. pumps, cargo oil pumps, ventilating fans& boiler draught fans 03 Emergency electrical power source 04 Communication system with Engineer's alarm 05 Steering gears ( including control system ) 06 Bilge system 07 Safety devices or alarm devices of main propulsion machinery and auxiliary machinery 08 Safety devices or alarm devices of boilers, thermal oil heaters and incinerators 09 Monitoring devices, such as pressure indicators, thermometers etc.
  • 32.
  • 33.
    Hull & Machinery Items Check Points • Freeboard marks • Clearly marked on shell plating each side.
  • 34.
    Hull & Machinery Items Check Points • Superstructure end • No heavy wastage bulkhead exceeding permissible limit.
  • 35.
    Hull & Machinery Items Check Points • Doors of all access • Effective openings in bulkhead weathertightness. at ends of enclosed • No heavy corrosion, superstructures. holes. • Condition of gaskets and clamping devices in good order.
  • 36.
    Hull & Machinery Items Check Points • Access hatches • Effective weathertightness. • Hatch coamings in good condition without heavy wastage or holes. • Condition of gaskets and clamping devices in good order.
  • 37.
    Hull & Machinery Items Check Points • Cargo • Effective weathertightness. hatches • Hatch coamings and stays in good condition without heavy wastage or holes. • Hatch covers in good condition without heavy wastage or holes. • Condition of gaskets and clamping devices in good order. • Battens and wedges available on board in good order. • Tarpaulins in good condition without holes.
  • 38.
    Hull & Machinery Items Check Points • Machinery space • Effective weathertightness. openings • Covers, casings and coamings in good condition without heavy wastage or holes
  • 39.
    Hull & Machinery Items Check Points • Manholes, • Effective weathertightness. flush scuttles • Covers and bolts in good condition without heavy wastage.
  • 40.
    Hull & Machinery Items Check Points • Deckhouses, • Effective weathertightness. companionways • Bulkhead plating in good with openings in condition without heavy freeboard deck corrosion or holes. • Doors in good condition without heavy • corrosion or holes. • Gaskets and clamping devices in good order.
  • 41.
    Hull & Machinery Items Check Points • Ventilators • Coamings in good condition without heavy corrosion, holes. • Closing covers in good condition, efficient weathertightness. • Gaskets, clamping devices in order.
  • 42.
    Hull & Machinery Items Check Points • Air • Coamings in good condition pipes without heavy corrosion or holes. • Air pipe heads in good condition without heavy corrosion or holes. • Floats in pipe heads in good order. • Wire gauzes in good condition. (for oil tanks only)
  • 43.
    Hull & Machinery Items Check Points • Cargo ports • Effective weathertightness. and similar • Steel plating and attachments openings in good condition without heavy wastage.
  • 44.
    Hull & Machinery Items Check Points • Scuppers, inlets, • Distance pieces in good discharges condition without heavy corrosion or holes. • Non-return valves in good order without heavy corrosion or holes.
  • 45.
    Hull & Machinery Items Check Points • Side scuttles • Effective watertightness. • Deadlights in good order.
  • 46.
    Hull & Machinery Items Check Points • Freeing ports • Draining arrangements in good order.
  • 47.
    Hull & Machinery Items Check Points • Bulwarks and stays, • Condition in good order guard rails without heavy corrosion, holes or cracks.
  • 48.
    Hull & Machinery Items Check Points • Life lines, • Condition in good order gangways, without heavy corrosion, passages missing components or holes.
  • 49.
    Hull & Machinery Items Check Points • Uprights, lashings • Sockets, eye plates, stanchions in good • condition without heavy corrosion, holes or • cracks.
  • 50.
    Hull & Machinery Items Check Points • Main deck plating • Condition in good order. • Cross deck plating • No heavy wastage, corrosion, cracks.
  • 51.
    Hull & Machinery Items Check Points • F‘cle deck plating, • Condition in good order. • Poop deck plating • No heavy wastage, corrosion, cracks.
  • 52.
    Hull & Machinery Items Check Points • All piping on deck • Condition in good order. with valves • No heavy wastage, corrosion, cracks.
  • 53.
    Hull & Machinery Items Check Points • Electric cable • Condition in good order. conduit • No heavy wastage, corrosion, cracks.
  • 54.
    Hull & Machinery Items Check Points • Cargo holds • Bulkheads, frames, tanktop plating in good condition. • No heavy corrosion, wastage, holes or cracks. • Access ladders, piping in good condition. • No heavy wastage, holes.
  • 55.
    Hull & Machinery Items Check Points • Ballast • No leakage, damage. tanks • Bulkheads (trans/longl.), longitudinals, transverse rings, horizontal girders, other members in good condition. No heavy corrosion, wastage, holes or cracks. • Access ladders, piping in good condition. No heavy wastage, holes
  • 56.
    Hull & Machinery Items Check Points • Cargo • No leakage, damage. tanks • Bulkheads (trans/longl.), longitudinals, transverse rings, horizontal girders, other members in good condition. No heavy corrosion, wastage, holes or cracks. • Access ladders, piping in good condition. No heavy wastage, holes
  • 57.
    Hull & Machinery Items Check Points • Fuel oil • No leakage, damage. tanks • Bulkheads (trans/longl.), longitudinals, transverse rings, horizontal girders, other members in good condition. No heavy corrosion, wastage, holes or cracks. • Access ladders, piping in good condition. No heavy wastage, holes
  • 58.
    Hull & Machinery Items Check Points • Other compartments • Bulkheads (trans/longl.), (Bos‘n store, deck longitudinals, transverse stores, etc.) rings, horizontal girders, other members in good condition. No heavy corrosion, wastage, holes or cracks.
  • 59.
    Hull & Machinery Items Check Points • Pump • Bulkheads, longitudinals, web frames, other members in good condition. No heavy room corrosion, wastage, holes or cracks. • Access ladders, piping in good condition. • No heavy wastage, holes. • Particular care to be taken to ensure electrical equipment in good order, lights (explosion proof). • Protection of cargo pump room (bilge alarm, gas monitoring system, temperature sensor, inter-lock system) working satisfactorily
  • 60.
    Hull & Machinery Items Check Points • Water ingress alarm • Working satisfactorily • system
  • 61.
    Hull & Machinery Items Check Points • Remote pump control • Working satisfactorily system (F.P.T, Bos’n store) (for Bulk Carrier)
  • 62.
    Hull & Machinery Items Check Points • High velocity P/V • Working satisfactorily • valve • No sticking/clogging by solidifying • substances
  • 63.
    Fire Fighting Appliances Item Check points • Fire integrity • Insulation on “A” class bulkheads and decks ingood condition. • Penetrations of ventilation ducts cable • penetration and pipes through “A” class bulk • heads and decks in good order.
  • 64.
    Fire Fighting Appliances Item Check points • Fire doors • Operate satisfactorily. • Self-closing doors not to be fitted with hold-back hooks. • Skylights • Closing arrangements in good order • Skylights to be of steel and not contain glass panels.
  • 65.
    Fire Fighting Appliances Item Check points • Fire dampers • Operate satisfactorily. • Cargo holds • Engine room • Accommodation spaces • Control stations • Other spaces • Clear marking of “Close- Open”. • No hole / defection of dampers
  • 66.
    Fire Fighting Appliances Item Check points • Main fire pumps • Operate satisfactorily. • Proper pressure maintained. • Pressure gauges in good order
  • 67.
    Fire Fighting Appliances Item Check points • Emergency fire pump • Operates satisfactorily. • Proper pressure maintained. • Pressure gauges in good order • Prime mover in good condition. • Exhaust gas piping in good order.
  • 68.
    Fire Fighting Appliances Item Check points • Fire main piping • No leakage, heavy wastage in lines • No doublers, clamps, • soft patches in lines • Isolation valves • Operate satisfactorily.
  • 69.
    Fire Fighting Appliances Item Check points • Hydrants • Fire hoses easily coupled to hydrants • Satisfactory operation of valves. • Valve handles not broken
  • 70.
    Fire Fighting Appliances Item Check points • Fire hoses • All hoses in good condition, without leakage. • Checking the number of hoses acc. to the fire • control plan • Complete with nozzle and couplings
  • 71.
    Fire Fighting Appliances Item Check points • Nozzles • All nozzles in good condition, without leakage. • Jet type nozzles, and jet/spray dual type in engine room. • Operation of easy change mode. • Operation of easy change mode and shut-off devices.
  • 72.
    Fire Fighting Appliances Item Check points • Portable fire • Checking the number of portable fire extinguishers extinguishers of each type according to the fire foam, • control plan. dry power • Cylinders in good condition, CO2) without serious corrosion / damage. • Validity of the medium foam : one year dry powder : five year CO2 : measure at Class SS and IS
  • 73.
    Fire Fighting Appliances Item Check points • Portable foam • Checking the air-foam nozzle, • applicator unit portable tank of foam making liquid, and one spare tank. Testing the connection to fire main by a fire hose. • Condition of stowage container in good order. • Validity of foam making liquid: four years (impossible to extend by sampling)
  • 74.
    Fire Fighting Appliances Item Check points • Foam type fire • Visual condition in good extinguisher of 45 /135 order,without wastage. liters capacity or • Easily usable condition. equivalent in firing • Validity of the medium space of boiler and in Foam : one year spaces of fuel oil system dry powder : five years CO2 : measure at Class SS and IS
  • 75.
    Fire Fighting Appliances Item Check points • Fixed fire extinguishing • CO2 or Halon cylinders to be level/ arrangement in E/R, weight measured at Class SS and IS. cargo spaces and cargo • Proper test certificate on board. pump room* • Validity of foam liquid (5 years). • (CO2 or Halon, foam, • water spray) After 5 years, effectiveness of foam liquid to be checked, and a sample test certificate available on board. • Testing the audible alarm for the release of gas (CO2 or Halon)
  • 76.
    Fire Fighting Appliances Item Check points • Fire detection • Regular checking of the detection system and fire alarm.
  • 77.
    Fire Fighting Appliances Item Check points • Fuel oil tank shut-off • All valves to be closed by valves; remote control from • Over 500L: ships built on outside of E/R. and after 1 July 1995 Satisfactory operation of • Over 1000L: ships built valves. before 1 July 1995 • In case that shut-off valves are operated by air, the air cylinder is always charged with correct pressure. • Pressure gauge in good condition.
  • 78.
    Fire Fighting Appliances Item Check points • Emergency stop of • Satisfactory operation fans of emergency stop. • and fuel oil pumps in • Engine room
  • 79.
    Fire Fighting Appliances Item Check points • Means of isolating the • Satisfactory operation • fuel supply to of means to isolate • individual engines the fuel supply
  • 80.
    Fire Fighting Appliances Item Check points • Fireman‘s • Two(2) sets for cargo ships / Four(4) sets for tankers outfit • Stowage condition in good order according to the fire control plan. • Protective clothing, boots and gloves, helmet,electric safety lamp, axe. Easily usable condition. • Breathing apparatus with a smoke helmet or smoke mask and air pump, with proper length of air hose, or a self-contained breathing apparatus. • 200 % spare air cylinders available on board or 100 % + Air compressor. • A fireproof lifeline of sufficient length for each breathing apparatus with a snap hook. • Storage position is clearly marked.
  • 81.
    Fire Fighting Appliances Item Check points • Fire extinguishing • Fire fighting system in good arrangement in order. paint lockers • (Type of arrangement is in accordance with the requirements of the flag state. e.g. portable fire extinguisher is acceptable for ships flying flag of Panama, Japan, etc.
  • 82.
    Fire Fighting Appliances Item Check points • International • At least one (1) shore shore connection with standard connection flange dimensions available on board. • Four sets of bolts and nuts, each of 16 ㎜ in diameter, 50 ㎜ in length available on board. • One gasket packing available on board.
  • 83.
    Fire Fighting Appliances Item Check points • Inert gas system • Operates satisfactorily. • Alarms in the control panel function properly.
  • 84.
    Machinery in engineroom Item Check Points • Main engines • Operate satisfactorily. • Safety devices function properly. • Remote control functions properly. • No leakage of oil / water • Jacketed High Press. FO pipes in good order • FO leak alarm in good order
  • 85.
    Machinery in engineroom Item Check Points • Generator • Operate satisfactorily. engines • Safety devices function properly. • Remote and automatic control functions properly. • No leakage of oil / water • Jacketed High Press. FO pipes in good order • FO leak alarm in good order
  • 86.
    Machinery in engineroom Item Check Points • Boilers • Operate satisfactorily. • Safety devices function properly. • Remote and automatic control function • properly. • Pressure gauges in good order, and calibration is made every year. • No leakage of steam / water / oil. • Water level gauges in good order.
  • 87.
    Machinery in engineroom Item Check Points • Stern Tube Seal • No leakage of oil / Sea water
  • 88.
    Machinery in engineroom Item Check Points • Essential • Operate satisfactorily. machinery • Safety devices function properly. • Remote and automatic control function properly. • No leakage from pump grand • Meters and gauges in good order.
  • 89.
    Machinery in engineroom Item Check Points • Piping • No heavy corrosion or leakage. • No soft patches / doublers / cement box • All valves operate satisfactorily.
  • 90.
    Machinery in engineroom Item Check Points • Bilge lines • Bilge pumps, pipings in good order. • Emerg. Bilge suction Valve operate satisfactorily
  • 91.
    Machinery in engineroom Item Check Points • Overall of • Cleanliness of E/R Engine Room Must be clean without rubbish or waste oil. • Guards and fencing Protection covers and/or guards • All Meters and Gauges • Self-closing device for sounding pipe of FO Tank • Means to prevent oil spay provided on flange / joint in oil piping • Insulation for all surfaces of machinery with high temp. above 220 deg. C
  • 92.
    Machinery in engineroom Item Check Points • Automatic Control • Engine Telegraph System • Alarm printer (UMS) • Engine Console • Extension alarm (UMS) • M/E operation from Bridge
  • 93.
    Electrical system Item Check Points • Lighting in E/R • All lights in good order. • Protection covers or guards in good order.
  • 94.
    Electrical system Item Check Points • Lighting in • All lights in good accommodation order. spaces • Protection covers or guards in good order.
  • 95.
    Electrical system Item Check Points • Lighting in control • All lights in good • station, working room, order. • steering room and • Protection covers or other guards in good order. • spaces
  • 96.
    Electrical system Item Check Points • Emergency cables • Condition in good order. • No exposed wire, heavy corrosion, especially • on weather deck.
  • 97.
    Electrical system Item Check Points • Emergency lights • All lights in good order without damage.
  • 98.
    Electrical system Item Check Points • Anti-explosion lights • All lights in good in order. • dangerous spaces, • No broken covers and • pump room, battery guards. • room, paint locker etc. • Tightening handles available on board.
  • 99.
    Electrical system Item Check Points • Insulating mats • Insulating mats available around MSB on board or insulation cement permanently laid up on the floor.
  • 100.
    Electrical system Item Check Points • Insulation resistance • No alarm of low insulation
  • 101.
    Electrical system Item Check Points • Penetration in fire • Filling material in resisting divisions good order • (no clearance)
  • 102.
    Mooring arrangements Item Check points • Anchor & chain • Condition in good order, no cables heavy wastage, missing components or damage. • Stowage condition in good order.
  • 103.
    Mooring arrangements Item Check points • Windlass • Winches in good condition. • Brake bands in good condition, no abnormal wear. • Foundations, grating plates in good condition, no wastage, missing or broken sections.
  • 104.
    Mooring arrangements Item Check points • Mooring • Winches in good condition. system • Brake bands in good condition, no abnormal wear. • Foundations, grating plates in good condition, no wastage, missing or broken sections. • Sufficient ropes available on board and in good condition. • Capstans operate satisfactorily.
  • 105.
    Docking Survey 01 Shellplating including keel plates, stem and stern frame(s) 02 Rudder(s) : Measurement Rudder Clearance 03 Sea inlets and overboard discharges and their valves below freeboard deck 04 Sealing devices for stern tube and shaft bracket bearing
  • 106.
    Docking Survey 05 Afterend of stern tube : Measurement Tail Shaft Clearance 06 Propeller(s) 07 Valves and cocks on shell plating, sea chests and distance pieces 08 Anchors, anchor chain cables, ropes, hawse pipes, chain lockers and chain stoppers
  • 107.
    Propeller Shaft Survey 01Connection part with propeller (including examination of shaft by efficient crack detection 02 Propeller shaft except connection part with propeller 03 Stern tube bearing 04 Bearing wear down 05 Shaft bearing clearance 06 Open-up examination of sealing devices
  • 108.
    Propeller Shaft Survey 07Propeller boss bore in way of shaft taper section 08 Controllable Pitch Propeller (CPP) 09 Water lubrication line 10 Oil lubrication line including alarms, temperature measuring devices, L.O. pumps 11 Lubrication oil record book
  • 109.