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The economics of drying cassava chips for use of cassava as a filler crop in multi-feed plants Andrew Westby
Topics ,[object Object],[object Object],[object Object],[object Object]
Why cassava chips as a feedstock? ,[object Object],[object Object],[object Object]
Quality issues for production of bioethanol ,[object Object],[object Object],[object Object],[object Object]
Food safety issues ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quality issues for chips ,[object Object],[object Object],[object Object],[object Object],[object Object]
To peel or not? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
HQCF value chain development
Value chain development for cassava Food/non-food processing industry using HQCF Village Processing Units  Bakeries – replacing wheat with HQCF Farmers/Farmer Processors Grow cassava and sell semi-processed product to intermediary Intermediaries (private sector) Semi-processed product HQCF Roots Grated roots Value chain Benefits Rural areas - Increased farmer incomes  - Employment Intermediaries - Business opportunity  - Employment  End-users: - Increased profitability -  Lower consumer prices  Nationally - Reduced imports Main inputs ,[object Object],[object Object],[object Object],Service providers capacity strengthening
Value chain development for cassava
Value chain development for cassava
Value chain development for cassava Production costs and margins  - Sun drying versus flash drying Sun drying Flash drying Nigeria Ghana Nigeria Ghana Production costs wet mash ($/t FCR) 68 53 68 53 Sun-drying  ($/t FCR) Labour costs Other variable costs Total variable costs Capital costs 4 2 75 15 4 2 60 15 Flash-drying  ($/t FCR) Profit on wet mash Labour costs Fuel costs Other variable costs Total variable costs Capital costs 16 7 23 52 145 12 16 3 23 34 124 13
Options for producing cassava feedstock for ethanol conversion ROOTS Peel Grate Sun dry and mill HQCF SCENARIO 1 Flash dry and mill HQCF ROOTS (Peel) Grate/mill Conversion to Ethanol Sun dry and mill SCENARIO 2 Taking knowledge on key costs and modelling to ethanol scenario
Value chain development for ethanol  FCR = fresh cassava roots Country Nigeria Ghana Tanzania Uganda Malawi Yield (t/ha) 15 18 12 10 15 Production costs ($ per t FCR) 26.0 26.0 28.0 27.1 17.6 Farm gate cassava (($ / t FCR) 50.0 35.0 33.3 51.3 45.0 Farmers margin ($ / t FCR) 24.0 9.0 5.3 24.2 27.4 labour cost for peeling ($ / t FCR) 6.7 7.4 22.0 6.9 4.2 Cost of chipping (50% cost of grating) ($ / t FCR) 5.9 5.5 3.8 2.5 2.5 Labour costs sun drying ($ / t  wet product ) 8.00 7.14 4.40 2.06 2.00 Other costs sun drying ($ / t  wet product ) 4 4 3 3 3
Projected costs of cassava chips without farmers margin
Projected costs of cassava chips with farmers margin
Alternative uses of cassava
Observations ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Alternative uses of cassava ,[object Object],[object Object],[object Object],[object Object],[object Object]
Alternative uses of cassava Source: Jonathan Anaglo, PhD Thesis, University of Greenwich
Competitiveness of cassava chips ,[object Object],[object Object],[object Object],[object Object],[object Object]
Some value chain lessons from C:AVA (HQCF) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Some value chain lessons from C:AVA ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Success factors for small-holder inclusion in markets ,[object Object],[object Object],[object Object],[object Object],[object Object]
Conclusions ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Value chain development for cassava THANK YOU Project team Andrew Westby, Kolawole Adebayo,  L ouise Abayomi, Adebayo Abass, Francis Alacho, Victor Antwi, Aurelie Bechoff, Nanam Dziedzoave, Lora Forsythe, Richard Gibson, Andrew Graffham, Paul Ilona, Vincent Kaitano, Michael Kirya, Ulrich Kleih, Richard Lamboll, Grace Mahende, Adrienne Martin, Shija Msikula, Gideon Onumah, Helena Posthumus, Vito Sandifolo, Lateef Sanni, Andrew Sergeant, Bernard Siwoku; John Orchard; Patricia Harvey

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Session 6.2 The Economics of drying Cassava chips for use of Cassava as a filler crop in multi-feed plants by Westby NRI

  • 1.  
  • 2. The economics of drying cassava chips for use of cassava as a filler crop in multi-feed plants Andrew Westby
  • 3.
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  • 9. HQCF value chain development
  • 10.
  • 11. Value chain development for cassava
  • 12. Value chain development for cassava
  • 13. Value chain development for cassava Production costs and margins - Sun drying versus flash drying Sun drying Flash drying Nigeria Ghana Nigeria Ghana Production costs wet mash ($/t FCR) 68 53 68 53 Sun-drying ($/t FCR) Labour costs Other variable costs Total variable costs Capital costs 4 2 75 15 4 2 60 15 Flash-drying ($/t FCR) Profit on wet mash Labour costs Fuel costs Other variable costs Total variable costs Capital costs 16 7 23 52 145 12 16 3 23 34 124 13
  • 14. Options for producing cassava feedstock for ethanol conversion ROOTS Peel Grate Sun dry and mill HQCF SCENARIO 1 Flash dry and mill HQCF ROOTS (Peel) Grate/mill Conversion to Ethanol Sun dry and mill SCENARIO 2 Taking knowledge on key costs and modelling to ethanol scenario
  • 15. Value chain development for ethanol FCR = fresh cassava roots Country Nigeria Ghana Tanzania Uganda Malawi Yield (t/ha) 15 18 12 10 15 Production costs ($ per t FCR) 26.0 26.0 28.0 27.1 17.6 Farm gate cassava (($ / t FCR) 50.0 35.0 33.3 51.3 45.0 Farmers margin ($ / t FCR) 24.0 9.0 5.3 24.2 27.4 labour cost for peeling ($ / t FCR) 6.7 7.4 22.0 6.9 4.2 Cost of chipping (50% cost of grating) ($ / t FCR) 5.9 5.5 3.8 2.5 2.5 Labour costs sun drying ($ / t wet product ) 8.00 7.14 4.40 2.06 2.00 Other costs sun drying ($ / t wet product ) 4 4 3 3 3
  • 16. Projected costs of cassava chips without farmers margin
  • 17. Projected costs of cassava chips with farmers margin
  • 19.
  • 20.
  • 21. Alternative uses of cassava Source: Jonathan Anaglo, PhD Thesis, University of Greenwich
  • 22.
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  • 27. Value chain development for cassava THANK YOU Project team Andrew Westby, Kolawole Adebayo, L ouise Abayomi, Adebayo Abass, Francis Alacho, Victor Antwi, Aurelie Bechoff, Nanam Dziedzoave, Lora Forsythe, Richard Gibson, Andrew Graffham, Paul Ilona, Vincent Kaitano, Michael Kirya, Ulrich Kleih, Richard Lamboll, Grace Mahende, Adrienne Martin, Shija Msikula, Gideon Onumah, Helena Posthumus, Vito Sandifolo, Lateef Sanni, Andrew Sergeant, Bernard Siwoku; John Orchard; Patricia Harvey
  • 28.