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Study & Development of Vanadium Redox Flow
Battery
Presented by
Rajkumar S Tondare
1RV14MPD32
Internal Guide External Guide
Prof. Dr. Nanjundaradhya N V Mr. Nalin Kanshal
Dept. of Mechanical Engg. Director (Business Development)
RVCE, Bangalore Elpro Energy Dimensions Pvt. Ltd.
VISVESVARAYA TECHNOLOGICAL UNIVERSITY, BELAGAVI
Department of Mechanical Engineering
R V College of Engineering
Study & Development of Vanadium Redox Flow
Battery
Presented by
Rajkumar S Tondare
1RV14MPD32
Internal Guide External Guide
Prof. Dr. Nanjundaradhya N V Mr. Nalin Kanshal
Dept. of Mechanical Engg. Director (Business Development)
RVCE, Bangalore Elpro Energy Dimensions Pvt. Ltd.
Study & Development of Vanadium Redox Flow
Battery
Presented by
Rajkumar S Tondare
1RV14MPD32
Internal Guide External Guide
Prof. Dr. Nanjundaradhya N V Mr. Nalin Kanshal
Dept. of Mechanical Engg. Director (Business Development)
RVCE, Bangalore Elpro Energy Dimensions Pvt. Ltd.
under the guidance of
December 20, 2015 1
Contents
About Company
About Departments
Task Performed
Relative Outcomes
About Company
About Departments
Task Performed
Relative Outcomes
December 20, 2015 2
Company Profile
VISION:
To Promote environmentally sustainable living by
providing leading edge energy solutions to put up with
imminent challenges in energy sector.
MISSION:
Endeavors to sustain the “top-tier” position in giving
energy solutions to accomplish total customer satisfaction and
last but not the least to attain pinnacle niche in global market.
VISION:
To Promote environmentally sustainable living by
providing leading edge energy solutions to put up with
imminent challenges in energy sector.
MISSION:
Endeavors to sustain the “top-tier” position in giving
energy solutions to accomplish total customer satisfaction and
last but not the least to attain pinnacle niche in global market.
VISION:
To Promote environmentally sustainable living by
providing leading edge energy solutions to put up with
imminent challenges in energy sector.
MISSION:
Endeavors to sustain the “top-tier” position in giving
energy solutions to accomplish total customer satisfaction and
last but not the least to attain pinnacle niche in global market.
December 20, 2015 3
 Elpro is one of the largest and oldest energy efficient company
for past 16years
 We provide comprehensive technical information about energy
solutions to improve their processes, conserve energy and
increase their competitiveness
 We are an entrenched “Energy Center” under a scheme of
IREDA-Indian Renewable Energy Development Agency under
the Ministry of New and Renewable Energy (MNRE)
 Elpro is one of the largest and oldest energy efficient company
for past 16years
 We provide comprehensive technical information about energy
solutions to improve their processes, conserve energy and
increase their competitiveness
 We are an entrenched “Energy Center” under a scheme of
IREDA-Indian Renewable Energy Development Agency under
the Ministry of New and Renewable Energy (MNRE)
Elpro Energy Dimensions Pvt.Ltd- Your energy and water resource specialist
Awarded Best Energy Service
Company for the year 2004 –
05 by PCRA
Selected by World Bank under the carbon
assist program for implementing a
model project
Awarded Best Energy Service
Company for the year 2004 –
05 by PCRA
Winner of President award for
ETRAC’s
Elpro Energy Dimensions Pvt.Ltd- Your energy and water resource specialist
Selected by World Bank under the carbon
assist program for implementing a
model project
Selected by World bank and UNEP for a 3-country
cross exchange of ESCO’s in China
1st company to have a complete full fledged R & D centre doing cutting
edge research in energy conservation and energy efficiency.
BEE Empanelment
Oil and Gas
Conservation Award National Award by Dr. A.P.J Abdul
Kalam
Elpro Energy Dimensions Pvt.Ltd- Your energy and water resource specialist
Best Practice AwardPCRA Award
Central Power
Research
Institute(CPRI) Bureau of Energy
Efficiency(BEE), Ministry
of power, Government of
India
Electrical
Inspectorate, Govt. of
Karnataka
Bureau of Energy
Efficiency(BEE), Ministry
of power, Government of
India
Petroleum
Conservation Research
Association
Energy Efficiency
Services Ltd
Electrical Inspectorate,
Govt. of Gujarat
Elpro Energy Dimensions Pvt.Ltd- Your energy and water resource specialist
Electrical Inspectorate,
Govt. of Kerala
Electrical
Inspectorate, Govt. of
Karnataka
Power Finance
Corporation
Elpro Energy Dimensions Pvt.Ltd- Your energy and water resource specialist
Global Footprints....
USA
India
Qatar
Dubai
December 20, 2015 9
Major focus in India
 Andhra Pradesh
 Karnataka
 Gujarat
 Madhya Pradesh
 Maharashtra
 Tamil Nadu
 Andhra Pradesh
 Karnataka
 Gujarat
 Madhya Pradesh
 Maharashtra
 Tamil Nadu
 Andhra Pradesh
 Karnataka
 Gujarat
 Madhya Pradesh
 Maharashtra
 Tamil Nadu
December 20, 2015 10
Products
1. ETRACS (Energy Tracking and Control System).
2. ECO-START –REMOTE PUMP STARTER.
3. ECO- SMART ENERGY SAVER.
4. ECO-TIME SWITCH.
5. ECO-LOAD CONTROLLER.
6. ECO-AC ENERGY SAVER.
7. ECO-LITECON ENERGY SAVER.
8. T8 LED TUBELIGHT
9. ECO-SOLAR SWITCH.
10. SOLAR PV Based Streetlight
1. ETRACS (Energy Tracking and Control System).
2. ECO-START –REMOTE PUMP STARTER.
3. ECO- SMART ENERGY SAVER.
4. ECO-TIME SWITCH.
5. ECO-LOAD CONTROLLER.
6. ECO-AC ENERGY SAVER.
7. ECO-LITECON ENERGY SAVER.
8. T8 LED TUBELIGHT
9. ECO-SOLAR SWITCH.
10. SOLAR PV Based Streetlight
1. ETRACS (Energy Tracking and Control System).
2. ECO-START –REMOTE PUMP STARTER.
3. ECO- SMART ENERGY SAVER.
4. ECO-TIME SWITCH.
5. ECO-LOAD CONTROLLER.
6. ECO-AC ENERGY SAVER.
7. ECO-LITECON ENERGY SAVER.
8. T8 LED TUBELIGHT
9. ECO-SOLAR SWITCH.
10. SOLAR PV Based Streetlight
December 20, 2015 11
Services
 Energy audits.
 Process audits
 Waste minimization audits
 Power quality audits
 Electricity Metering and consumer Indexing
 Electrical Safety Audits
 Energy audits.
 Process audits
 Waste minimization audits
 Power quality audits
 Electricity Metering and consumer Indexing
 Electrical Safety Audits
 Energy audits.
 Process audits
 Waste minimization audits
 Power quality audits
 Electricity Metering and consumer Indexing
 Electrical Safety Audits
December 20, 2015 12
Key services & Projects
ETrACS (Energy Tracking and Control System)
 Computer based monitoring system
 Uses wireless communication systems for monitoring
(GSM/CDMA)
 Monitors day to day transactions (switching ON/OFF)
 Prepares a report on energy usage
 Helps greatly in cutting down ENERGY WASTAGE &
POWER BILLS
used for remote tracking, monitoring & operation of street
lights in a city.
ETrACS (Energy Tracking and Control System)
 Computer based monitoring system
 Uses wireless communication systems for monitoring
(GSM/CDMA)
 Monitors day to day transactions (switching ON/OFF)
 Prepares a report on energy usage
 Helps greatly in cutting down ENERGY WASTAGE &
POWER BILLS
used for remote tracking, monitoring & operation of street
lights in a city.
ETrACS (Energy Tracking and Control System)
 Computer based monitoring system
 Uses wireless communication systems for monitoring
(GSM/CDMA)
 Monitors day to day transactions (switching ON/OFF)
 Prepares a report on energy usage
 Helps greatly in cutting down ENERGY WASTAGE &
POWER BILLS
used for remote tracking, monitoring & operation of street
lights in a city.
December 20, 2015 13
Functional Departments
Production Department
Finance Department
Sales & Marketing Department
Human Resource Department
Research & Development Department
Production Department
Finance Department
Sales & Marketing Department
Human Resource Department
Research & Development Department
Production Department
Finance Department
Sales & Marketing Department
Human Resource Department
Research & Development Department
December 20, 2015 14
Production Department
The production department is responsible for converting inputs into outputs
through the stages of production processes.
There are three production sub-functions:
1. Production and planning
They will set the standards and targets at each stage of the production process.
The quantity and quality of products coming off a production line will be
closely monitored.
2. Purchasing
This department will provide the materials, components and equipment
required. An essential part of this responsibility is to ensure that stocks arrive
on time and are of good quality
3. The design and technical support department
They are responsible for the design and testing of new product processes and
product types, together with the development of prototypes through to the final
product.
The production department is responsible for converting inputs into outputs
through the stages of production processes.
There are three production sub-functions:
1. Production and planning
They will set the standards and targets at each stage of the production process.
The quantity and quality of products coming off a production line will be
closely monitored.
2. Purchasing
This department will provide the materials, components and equipment
required. An essential part of this responsibility is to ensure that stocks arrive
on time and are of good quality
3. The design and technical support department
They are responsible for the design and testing of new product processes and
product types, together with the development of prototypes through to the final
product.
The production department is responsible for converting inputs into outputs
through the stages of production processes.
There are three production sub-functions:
1. Production and planning
They will set the standards and targets at each stage of the production process.
The quantity and quality of products coming off a production line will be
closely monitored.
2. Purchasing
This department will provide the materials, components and equipment
required. An essential part of this responsibility is to ensure that stocks arrive
on time and are of good quality
3. The design and technical support department
They are responsible for the design and testing of new product processes and
product types, together with the development of prototypes through to the final
product.
December 20, 2015 15
Finance Department
1. The finance department records the financial transactions of a
business and helps it plan for the future financially.
2. Finance department takes care of the financial transactions
such as Annual expenditure over employee salaries, stationary
expenses, material procurement, all taxes etc.
3. The department is responsible for preparing the Annual report
by the audit and declare the annual turnover.
Annual turnover of Elpro for the financial year 2013-2014 is
up to US$ 30 Million (or up to Rs. 18Crore Approx.)
1. The finance department records the financial transactions of a
business and helps it plan for the future financially.
2. Finance department takes care of the financial transactions
such as Annual expenditure over employee salaries, stationary
expenses, material procurement, all taxes etc.
3. The department is responsible for preparing the Annual report
by the audit and declare the annual turnover.
Annual turnover of Elpro for the financial year 2013-2014 is
up to US$ 30 Million (or up to Rs. 18Crore Approx.)
1. The finance department records the financial transactions of a
business and helps it plan for the future financially.
2. Finance department takes care of the financial transactions
such as Annual expenditure over employee salaries, stationary
expenses, material procurement, all taxes etc.
3. The department is responsible for preparing the Annual report
by the audit and declare the annual turnover.
Annual turnover of Elpro for the financial year 2013-2014 is
up to US$ 30 Million (or up to Rs. 18Crore Approx.)
December 20, 2015 16
Sales & Marketing Department
At Elpro Sales & Marketing department is very active and has
many marketing branches across the country.
Sales & marketing personnel's are BBA, MBA which are also
having technically sound knowledge of all the products.
Marketing strategy at Elpro is done by direct contact to the clients
or through emails.
Department is also responsible for arranging the exhibitions,
conferences etc.
At Elpro Sales & Marketing department is very active and has
many marketing branches across the country.
Sales & marketing personnel's are BBA, MBA which are also
having technically sound knowledge of all the products.
Marketing strategy at Elpro is done by direct contact to the clients
or through emails.
Department is also responsible for arranging the exhibitions,
conferences etc.
At Elpro Sales & Marketing department is very active and has
many marketing branches across the country.
Sales & marketing personnel's are BBA, MBA which are also
having technically sound knowledge of all the products.
Marketing strategy at Elpro is done by direct contact to the clients
or through emails.
Department is also responsible for arranging the exhibitions,
conferences etc.
December 20, 2015 17
Sales & Marketing Department
Main focus of the department is on following four key areas :
Obtaining new major clients
Keeping existing clients
Introducing new technologies and services in solar products
Continuing to develop the Elpro brand.
Main focus of the department is on following four key areas :
Obtaining new major clients
Keeping existing clients
Introducing new technologies and services in solar products
Continuing to develop the Elpro brand.
Main focus of the department is on following four key areas :
Obtaining new major clients
Keeping existing clients
Introducing new technologies and services in solar products
Continuing to develop the Elpro brand.
December 20, 2015 18
H R Department
1. HR department or Administrative department is responsible for managing
the workforce of the organisation.
2. HR department takes care of all employees right from their recruitment to
retirement.
3. HR department schedule the interviews as well as management meetings.
4. Prepares the annual calendar for holidays, office timings, rules and
regulations at the premises etc.
5. As per the requirement HR department arranges the training program for the
employee as well as takes care of the code of conduct and confidentiality of
the organisations research work.
1. HR department or Administrative department is responsible for managing
the workforce of the organisation.
2. HR department takes care of all employees right from their recruitment to
retirement.
3. HR department schedule the interviews as well as management meetings.
4. Prepares the annual calendar for holidays, office timings, rules and
regulations at the premises etc.
5. As per the requirement HR department arranges the training program for the
employee as well as takes care of the code of conduct and confidentiality of
the organisations research work.
1. HR department or Administrative department is responsible for managing
the workforce of the organisation.
2. HR department takes care of all employees right from their recruitment to
retirement.
3. HR department schedule the interviews as well as management meetings.
4. Prepares the annual calendar for holidays, office timings, rules and
regulations at the premises etc.
5. As per the requirement HR department arranges the training program for the
employee as well as takes care of the code of conduct and confidentiality of
the organisations research work.
December 20, 2015 19
R & D Department
1. As Elpro is mainly small R & D organisation, this department is
very active.
2. A company's research and development department plays an
integral role in the life cycle of a product.
3. A thorough understanding of the functions of the research and
development department allows you to maximize those duties
at your small business, even if you don't have a big
department.
1. As Elpro is mainly small R & D organisation, this department is
very active.
2. A company's research and development department plays an
integral role in the life cycle of a product.
3. A thorough understanding of the functions of the research and
development department allows you to maximize those duties
at your small business, even if you don't have a big
department.
1. As Elpro is mainly small R & D organisation, this department is
very active.
2. A company's research and development department plays an
integral role in the life cycle of a product.
3. A thorough understanding of the functions of the research and
development department allows you to maximize those duties
at your small business, even if you don't have a big
department.
December 20, 2015 20
Functionality of R&D Department
1. New Product Research
2. New Product Development
3. Existing Product Updates
4. Quality Checks
5. Innovation
1. New Product Research
2. New Product Development
3. Existing Product Updates
4. Quality Checks
5. Innovation
1. New Product Research
2. New Product Development
3. Existing Product Updates
4. Quality Checks
5. Innovation
December 20, 2015 21
Ongoing Projects
1. Automatic Meter Reading System
2. Building Management System
3. Fuel Cell Product Unit and Development
4. Membrane Coating Machine
5. Development of Vanadium Redox Flow Battery
6. Programmable DC Load
7. Development of Heat Pump
8. Outdoor Static LED Display System
9. 24-W Universal Off-Line Fly back Converter x Flow Battery
1. Automatic Meter Reading System
2. Building Management System
3. Fuel Cell Product Unit and Development
4. Membrane Coating Machine
5. Development of Vanadium Redox Flow Battery
6. Programmable DC Load
7. Development of Heat Pump
8. Outdoor Static LED Display System
9. 24-W Universal Off-Line Fly back Converter x Flow Battery
1. Automatic Meter Reading System
2. Building Management System
3. Fuel Cell Product Unit and Development
4. Membrane Coating Machine
5. Development of Vanadium Redox Flow Battery
6. Programmable DC Load
7. Development of Heat Pump
8. Outdoor Static LED Display System
9. 24-W Universal Off-Line Fly back Converter x Flow Battery
December 20, 2015 22
Design & Development of Vanadium Redox
Flow Battery
December 20, 2015 23
Objectives
 To design and development of Vanadium Redox Flow
battery for 1kW.
 To design and development of Vanadium Redox Flow
battery for 1kW.
December 20, 2015 24
Weekly task performed
Sl.
No.
Weeks >
Task Planned
1-2 3-5 6-9 10-16 16-20
1  Project background and objective of
project
 Preparation of PERT chart.
 Project background and objective of
project
 Preparation of PERT chart.
2 Research on existing technology.
Comparative analysis of existing system
in market.
3  Study of individual components in cell
stack.
 Contacting the supplier about
components.
 Collecting technical data, price list and
comparing it.
 Study of individual components in cell
stack.
 Contacting the supplier about
components.
 Collecting technical data, price list and
comparing it.
5 Procurement of different components.
December 20, 2015 25
Comparison of Energy Storage Systems
Typical Power Typical Energy Typical
duration
discharge
Maturity
Batteries (lead-
acid)
kW – 500 kW MWh – 100 MWh 1 h – 8 h MatureBatteries (lead-
acid)
Flywheels 500 kW – 1 MW 100 kWh – 100
MWh
< 5 minutes Mature
Pumped hydro 100 MW –
4000MW
500 MW - 15 GWh 4 – 12 h Mature
CAES 25 MW – 3000
MW
200 MWh - 10
GWh
1 – 20 hours Developed, first generation
demonstrated
NaS 1 MW 1 MWh 1 hour Developed & commercially
available
Developed & commercially
available
SMES 10 kW – 10 MW 10 kWh – 1 MWh 1 – 30 minutes Developed, not commercial
YET
Super capacitors < 250 kW 10 kWh < 1 minute Developed
Flow batteries 100 kW – 10 MW 1 – 100 MWh 10 hours Developed, stage of
demonstration projects
December 20, 2015 26
Background
Is a energy storage technology.
Can be designed for high power and long storage duration.
The battery is charged and discharged by reversible chemical reaction
between the liquid electrolyte.
The development of flow battery had reached demonstration project in
India, there is no manufacturing unit.
Is a energy storage technology.
Can be designed for high power and long storage duration.
The battery is charged and discharged by reversible chemical reaction
between the liquid electrolyte.
The development of flow battery had reached demonstration project in
India, there is no manufacturing unit.
December 20, 2015 27
Characteristics of
Flow Batteries
 High power.
 Long duration.
 The system is re-fillable, electrolytes can be replaced easily.
 Most redox reactions are very rapid (fast reaction kinetics), which
makes the reaction time very short about 1/1000 s.
 The full-cycle efficiency of the battery is relatively low (75% - 80%),
due to the energy needed to circulate the electrolyte and losses due to
chemical reactions, e.g. forming of hydrogen.
 The system does not have any self-discharge, as the electrolytes cannot
react when they are stored separately
 High power.
 Long duration.
 The system is re-fillable, electrolytes can be replaced easily.
 Most redox reactions are very rapid (fast reaction kinetics), which
makes the reaction time very short about 1/1000 s.
 The full-cycle efficiency of the battery is relatively low (75% - 80%),
due to the energy needed to circulate the electrolyte and losses due to
chemical reactions, e.g. forming of hydrogen.
 The system does not have any self-discharge, as the electrolytes cannot
react when they are stored separately
 High power.
 Long duration.
 The system is re-fillable, electrolytes can be replaced easily.
 Most redox reactions are very rapid (fast reaction kinetics), which
makes the reaction time very short about 1/1000 s.
 The full-cycle efficiency of the battery is relatively low (75% - 80%),
due to the energy needed to circulate the electrolyte and losses due to
chemical reactions, e.g. forming of hydrogen.
 The system does not have any self-discharge, as the electrolytes cannot
react when they are stored separately
December 20, 2015 28
FLOW BATTERIES
REDOX
FLOW
BATTERIES
HYBRIDTypes of Flow
Batteries
December 20, 2015 29
About Vanadium redox
flow battery
First patent of VRFB by Maria Skyllas- Kazacos and
coworkers in 1986 at University of New South Wales in
Australia
Each cell of VRFB consists of 2 half cell separated by
membrane.
Vanadium exist in 4 different oxidation states so in both the
tank same chemical species can be used.
First patent of VRFB by Maria Skyllas- Kazacos and
coworkers in 1986 at University of New South Wales in
Australia
Each cell of VRFB consists of 2 half cell separated by
membrane.
Vanadium exist in 4 different oxidation states so in both the
tank same chemical species can be used.
First patent of VRFB by Maria Skyllas- Kazacos and
coworkers in 1986 at University of New South Wales in
Australia
Each cell of VRFB consists of 2 half cell separated by
membrane.
Vanadium exist in 4 different oxidation states so in both the
tank same chemical species can be used.
December 20, 2015 30
Common Oxidation states of Vanadium
The common oxidation states of vanadium are +2 ,+3,+4
and+5.
Colour of Vanadium in different oxidation states:
+2: Lilac/Violet
+3: Green
+4: Blue
+5: Yellow
Isotopes of Vanadium:
48V 49V 50V 51V
The common oxidation states of vanadium are +2 ,+3,+4
and+5.
Colour of Vanadium in different oxidation states:
+2: Lilac/Violet
+3: Green
+4: Blue
+5: Yellow
Isotopes of Vanadium:
48V 49V 50V 51V
The common oxidation states of vanadium are +2 ,+3,+4
and+5.
Colour of Vanadium in different oxidation states:
+2: Lilac/Violet
+3: Green
+4: Blue
+5: Yellow
Isotopes of Vanadium:
48V 49V 50V 51V
December 20, 2015 31
Operation
 The electrolyte is prepared by dissolving vanadium pent-oxide
(V2O5) in sulphuric acid (H2SO4).
 The Negative half cells of electrolyte contains only V2+ and V3+
ions and the positive half-cell electrolyte contains only
VO2+(V4+) and VO2
+(V5+) ions.
 Both the electrolyte solution are stored separately in storage tank
and pump is used to circulate through cell.
 The reaction take place on graphite felt electrode and electrons
are transferred to other cell.
 The electrolyte is prepared by dissolving vanadium pent-oxide
(V2O5) in sulphuric acid (H2SO4).
 The Negative half cells of electrolyte contains only V2+ and V3+
ions and the positive half-cell electrolyte contains only
VO2+(V4+) and VO2
+(V5+) ions.
 Both the electrolyte solution are stored separately in storage tank
and pump is used to circulate through cell.
 The reaction take place on graphite felt electrode and electrons
are transferred to other cell.
 The electrolyte is prepared by dissolving vanadium pent-oxide
(V2O5) in sulphuric acid (H2SO4).
 The Negative half cells of electrolyte contains only V2+ and V3+
ions and the positive half-cell electrolyte contains only
VO2+(V4+) and VO2
+(V5+) ions.
 Both the electrolyte solution are stored separately in storage tank
and pump is used to circulate through cell.
 The reaction take place on graphite felt electrode and electrons
are transferred to other cell.
December 20, 2015 32
Cell reactions
December 20, 2015 33
Cell reactions
December 20, 2015 34
Components identified
 Membrane- Nafion
 Electrode – Graphite felt
 Bipolar plate- Graphite.
 Current collector – gold plated copper plate.
 Tanks
 Pump
 End frame
 Flow Frame
 Membrane- Nafion
 Electrode – Graphite felt
 Bipolar plate- Graphite.
 Current collector – gold plated copper plate.
 Tanks
 Pump
 End frame
 Flow Frame
 Membrane- Nafion
 Electrode – Graphite felt
 Bipolar plate- Graphite.
 Current collector – gold plated copper plate.
 Tanks
 Pump
 End frame
 Flow Frame
December 20, 2015 35
3D Modelling
End Plate
Current Collector
Membrane
End Plate
December 20, 2015 36
Bipolar Plate
Flow Frame
Felt Electrode
Market Survey
SL.NO COMPANY DESCRIPTION PRICESL.NO COMPANY DESCRIPTION PRICE
1. GEFC, China 2.5 KW X 6 hr INR 1625000
2. Big Power,
China
1 KW X 6 hr INR 1000000Big Power,
China
December 20, 2015 37
Applications
 It is mainly used in Power stations for storing electricity
 It can used for storing the renewable energy
 It can be used to reduce the cost of power bill in industries
 It is eco friendly replacement to conventional storage media, as
they do not release toxic gases during operations
 It is mainly used in Power stations for storing electricity
 It can used for storing the renewable energy
 It can be used to reduce the cost of power bill in industries
 It is eco friendly replacement to conventional storage media, as
they do not release toxic gases during operations
December 20, 2015 38
Technical problems in design
 Electrolyte starts precipitating.
 Corrosion of bipolar plate.
 Puncture of membrane.
 Leakage through the cell.
 Losses.
 Electrolyte starts precipitating.
 Corrosion of bipolar plate.
 Puncture of membrane.
 Leakage through the cell.
 Losses.
December 20, 2015 39
Relative Outcomes
TECHNICAL OUTCOMES:
Project planning.
Knowledge about emerging technologies in energy sector.
Technical report writing.
NON-TECHNICAL OUTCOMES:
Sending enquiries
Receiving quotations from vendors.
Preparation of comparative statement based on
technical and financial aspects.
Oral communication with suppliers.
Meeting etiquettes.
Corporate social responsibilities.
Communication with other department.
TECHNICAL OUTCOMES:
Project planning.
Knowledge about emerging technologies in energy sector.
Technical report writing.
NON-TECHNICAL OUTCOMES:
Sending enquiries
Receiving quotations from vendors.
Preparation of comparative statement based on
technical and financial aspects.
Oral communication with suppliers.
Meeting etiquettes.
Corporate social responsibilities.
Communication with other department.
TECHNICAL OUTCOMES:
Project planning.
Knowledge about emerging technologies in energy sector.
Technical report writing.
NON-TECHNICAL OUTCOMES:
Sending enquiries
Receiving quotations from vendors.
Preparation of comparative statement based on
technical and financial aspects.
Oral communication with suppliers.
Meeting etiquettes.
Corporate social responsibilities.
Communication with other department.
December 20, 2015 40
What I like to take back with me?
My Experience –
 How to communicate in an organization
 How to present myself in meetings
 How to talk to clients
 How to do the literature survey
 How to look towards the financial aspect
 How to prepare Brochure, DPR
My Experience –
 How to communicate in an organization
 How to present myself in meetings
 How to talk to clients
 How to do the literature survey
 How to look towards the financial aspect
 How to prepare Brochure, DPR
December 20, 2015 41
My Experience –
 How to communicate in an organization
 How to present myself in meetings
 How to talk to clients
 How to do the literature survey
 How to look towards the financial aspect
 How to prepare Brochure, DPR
Conclusion
Overall Internship is a wonderful experience. Also it aware me
about the new eco friendly technologies like -
Vanadium redox-flow battery is promising as an energy storage
technology. I believe it would not take too long to overcome the
limits and realize the commercialization of this technology.
Overall Internship is a wonderful experience. Also it aware me
about the new eco friendly technologies like -
Vanadium redox-flow battery is promising as an energy storage
technology. I believe it would not take too long to overcome the
limits and realize the commercialization of this technology.
Overall Internship is a wonderful experience. Also it aware me
about the new eco friendly technologies like -
Vanadium redox-flow battery is promising as an energy storage
technology. I believe it would not take too long to overcome the
limits and realize the commercialization of this technology.
December 20, 2015 42
Thank You !!!
December 20, 2015 43

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Vanadium Redox Flow Battery

  • 1. Study & Development of Vanadium Redox Flow Battery Presented by Rajkumar S Tondare 1RV14MPD32 Internal Guide External Guide Prof. Dr. Nanjundaradhya N V Mr. Nalin Kanshal Dept. of Mechanical Engg. Director (Business Development) RVCE, Bangalore Elpro Energy Dimensions Pvt. Ltd. VISVESVARAYA TECHNOLOGICAL UNIVERSITY, BELAGAVI Department of Mechanical Engineering R V College of Engineering Study & Development of Vanadium Redox Flow Battery Presented by Rajkumar S Tondare 1RV14MPD32 Internal Guide External Guide Prof. Dr. Nanjundaradhya N V Mr. Nalin Kanshal Dept. of Mechanical Engg. Director (Business Development) RVCE, Bangalore Elpro Energy Dimensions Pvt. Ltd. Study & Development of Vanadium Redox Flow Battery Presented by Rajkumar S Tondare 1RV14MPD32 Internal Guide External Guide Prof. Dr. Nanjundaradhya N V Mr. Nalin Kanshal Dept. of Mechanical Engg. Director (Business Development) RVCE, Bangalore Elpro Energy Dimensions Pvt. Ltd. under the guidance of December 20, 2015 1
  • 2. Contents About Company About Departments Task Performed Relative Outcomes About Company About Departments Task Performed Relative Outcomes December 20, 2015 2
  • 3. Company Profile VISION: To Promote environmentally sustainable living by providing leading edge energy solutions to put up with imminent challenges in energy sector. MISSION: Endeavors to sustain the “top-tier” position in giving energy solutions to accomplish total customer satisfaction and last but not the least to attain pinnacle niche in global market. VISION: To Promote environmentally sustainable living by providing leading edge energy solutions to put up with imminent challenges in energy sector. MISSION: Endeavors to sustain the “top-tier” position in giving energy solutions to accomplish total customer satisfaction and last but not the least to attain pinnacle niche in global market. VISION: To Promote environmentally sustainable living by providing leading edge energy solutions to put up with imminent challenges in energy sector. MISSION: Endeavors to sustain the “top-tier” position in giving energy solutions to accomplish total customer satisfaction and last but not the least to attain pinnacle niche in global market. December 20, 2015 3
  • 4.  Elpro is one of the largest and oldest energy efficient company for past 16years  We provide comprehensive technical information about energy solutions to improve their processes, conserve energy and increase their competitiveness  We are an entrenched “Energy Center” under a scheme of IREDA-Indian Renewable Energy Development Agency under the Ministry of New and Renewable Energy (MNRE)  Elpro is one of the largest and oldest energy efficient company for past 16years  We provide comprehensive technical information about energy solutions to improve their processes, conserve energy and increase their competitiveness  We are an entrenched “Energy Center” under a scheme of IREDA-Indian Renewable Energy Development Agency under the Ministry of New and Renewable Energy (MNRE) Elpro Energy Dimensions Pvt.Ltd- Your energy and water resource specialist
  • 5. Awarded Best Energy Service Company for the year 2004 – 05 by PCRA Selected by World Bank under the carbon assist program for implementing a model project Awarded Best Energy Service Company for the year 2004 – 05 by PCRA Winner of President award for ETRAC’s Elpro Energy Dimensions Pvt.Ltd- Your energy and water resource specialist Selected by World Bank under the carbon assist program for implementing a model project Selected by World bank and UNEP for a 3-country cross exchange of ESCO’s in China 1st company to have a complete full fledged R & D centre doing cutting edge research in energy conservation and energy efficiency.
  • 6. BEE Empanelment Oil and Gas Conservation Award National Award by Dr. A.P.J Abdul Kalam Elpro Energy Dimensions Pvt.Ltd- Your energy and water resource specialist Best Practice AwardPCRA Award
  • 7. Central Power Research Institute(CPRI) Bureau of Energy Efficiency(BEE), Ministry of power, Government of India Electrical Inspectorate, Govt. of Karnataka Bureau of Energy Efficiency(BEE), Ministry of power, Government of India Petroleum Conservation Research Association Energy Efficiency Services Ltd Electrical Inspectorate, Govt. of Gujarat Elpro Energy Dimensions Pvt.Ltd- Your energy and water resource specialist Electrical Inspectorate, Govt. of Kerala Electrical Inspectorate, Govt. of Karnataka Power Finance Corporation
  • 8. Elpro Energy Dimensions Pvt.Ltd- Your energy and water resource specialist
  • 10. Major focus in India  Andhra Pradesh  Karnataka  Gujarat  Madhya Pradesh  Maharashtra  Tamil Nadu  Andhra Pradesh  Karnataka  Gujarat  Madhya Pradesh  Maharashtra  Tamil Nadu  Andhra Pradesh  Karnataka  Gujarat  Madhya Pradesh  Maharashtra  Tamil Nadu December 20, 2015 10
  • 11. Products 1. ETRACS (Energy Tracking and Control System). 2. ECO-START –REMOTE PUMP STARTER. 3. ECO- SMART ENERGY SAVER. 4. ECO-TIME SWITCH. 5. ECO-LOAD CONTROLLER. 6. ECO-AC ENERGY SAVER. 7. ECO-LITECON ENERGY SAVER. 8. T8 LED TUBELIGHT 9. ECO-SOLAR SWITCH. 10. SOLAR PV Based Streetlight 1. ETRACS (Energy Tracking and Control System). 2. ECO-START –REMOTE PUMP STARTER. 3. ECO- SMART ENERGY SAVER. 4. ECO-TIME SWITCH. 5. ECO-LOAD CONTROLLER. 6. ECO-AC ENERGY SAVER. 7. ECO-LITECON ENERGY SAVER. 8. T8 LED TUBELIGHT 9. ECO-SOLAR SWITCH. 10. SOLAR PV Based Streetlight 1. ETRACS (Energy Tracking and Control System). 2. ECO-START –REMOTE PUMP STARTER. 3. ECO- SMART ENERGY SAVER. 4. ECO-TIME SWITCH. 5. ECO-LOAD CONTROLLER. 6. ECO-AC ENERGY SAVER. 7. ECO-LITECON ENERGY SAVER. 8. T8 LED TUBELIGHT 9. ECO-SOLAR SWITCH. 10. SOLAR PV Based Streetlight December 20, 2015 11
  • 12. Services  Energy audits.  Process audits  Waste minimization audits  Power quality audits  Electricity Metering and consumer Indexing  Electrical Safety Audits  Energy audits.  Process audits  Waste minimization audits  Power quality audits  Electricity Metering and consumer Indexing  Electrical Safety Audits  Energy audits.  Process audits  Waste minimization audits  Power quality audits  Electricity Metering and consumer Indexing  Electrical Safety Audits December 20, 2015 12
  • 13. Key services & Projects ETrACS (Energy Tracking and Control System)  Computer based monitoring system  Uses wireless communication systems for monitoring (GSM/CDMA)  Monitors day to day transactions (switching ON/OFF)  Prepares a report on energy usage  Helps greatly in cutting down ENERGY WASTAGE & POWER BILLS used for remote tracking, monitoring & operation of street lights in a city. ETrACS (Energy Tracking and Control System)  Computer based monitoring system  Uses wireless communication systems for monitoring (GSM/CDMA)  Monitors day to day transactions (switching ON/OFF)  Prepares a report on energy usage  Helps greatly in cutting down ENERGY WASTAGE & POWER BILLS used for remote tracking, monitoring & operation of street lights in a city. ETrACS (Energy Tracking and Control System)  Computer based monitoring system  Uses wireless communication systems for monitoring (GSM/CDMA)  Monitors day to day transactions (switching ON/OFF)  Prepares a report on energy usage  Helps greatly in cutting down ENERGY WASTAGE & POWER BILLS used for remote tracking, monitoring & operation of street lights in a city. December 20, 2015 13
  • 14. Functional Departments Production Department Finance Department Sales & Marketing Department Human Resource Department Research & Development Department Production Department Finance Department Sales & Marketing Department Human Resource Department Research & Development Department Production Department Finance Department Sales & Marketing Department Human Resource Department Research & Development Department December 20, 2015 14
  • 15. Production Department The production department is responsible for converting inputs into outputs through the stages of production processes. There are three production sub-functions: 1. Production and planning They will set the standards and targets at each stage of the production process. The quantity and quality of products coming off a production line will be closely monitored. 2. Purchasing This department will provide the materials, components and equipment required. An essential part of this responsibility is to ensure that stocks arrive on time and are of good quality 3. The design and technical support department They are responsible for the design and testing of new product processes and product types, together with the development of prototypes through to the final product. The production department is responsible for converting inputs into outputs through the stages of production processes. There are three production sub-functions: 1. Production and planning They will set the standards and targets at each stage of the production process. The quantity and quality of products coming off a production line will be closely monitored. 2. Purchasing This department will provide the materials, components and equipment required. An essential part of this responsibility is to ensure that stocks arrive on time and are of good quality 3. The design and technical support department They are responsible for the design and testing of new product processes and product types, together with the development of prototypes through to the final product. The production department is responsible for converting inputs into outputs through the stages of production processes. There are three production sub-functions: 1. Production and planning They will set the standards and targets at each stage of the production process. The quantity and quality of products coming off a production line will be closely monitored. 2. Purchasing This department will provide the materials, components and equipment required. An essential part of this responsibility is to ensure that stocks arrive on time and are of good quality 3. The design and technical support department They are responsible for the design and testing of new product processes and product types, together with the development of prototypes through to the final product. December 20, 2015 15
  • 16. Finance Department 1. The finance department records the financial transactions of a business and helps it plan for the future financially. 2. Finance department takes care of the financial transactions such as Annual expenditure over employee salaries, stationary expenses, material procurement, all taxes etc. 3. The department is responsible for preparing the Annual report by the audit and declare the annual turnover. Annual turnover of Elpro for the financial year 2013-2014 is up to US$ 30 Million (or up to Rs. 18Crore Approx.) 1. The finance department records the financial transactions of a business and helps it plan for the future financially. 2. Finance department takes care of the financial transactions such as Annual expenditure over employee salaries, stationary expenses, material procurement, all taxes etc. 3. The department is responsible for preparing the Annual report by the audit and declare the annual turnover. Annual turnover of Elpro for the financial year 2013-2014 is up to US$ 30 Million (or up to Rs. 18Crore Approx.) 1. The finance department records the financial transactions of a business and helps it plan for the future financially. 2. Finance department takes care of the financial transactions such as Annual expenditure over employee salaries, stationary expenses, material procurement, all taxes etc. 3. The department is responsible for preparing the Annual report by the audit and declare the annual turnover. Annual turnover of Elpro for the financial year 2013-2014 is up to US$ 30 Million (or up to Rs. 18Crore Approx.) December 20, 2015 16
  • 17. Sales & Marketing Department At Elpro Sales & Marketing department is very active and has many marketing branches across the country. Sales & marketing personnel's are BBA, MBA which are also having technically sound knowledge of all the products. Marketing strategy at Elpro is done by direct contact to the clients or through emails. Department is also responsible for arranging the exhibitions, conferences etc. At Elpro Sales & Marketing department is very active and has many marketing branches across the country. Sales & marketing personnel's are BBA, MBA which are also having technically sound knowledge of all the products. Marketing strategy at Elpro is done by direct contact to the clients or through emails. Department is also responsible for arranging the exhibitions, conferences etc. At Elpro Sales & Marketing department is very active and has many marketing branches across the country. Sales & marketing personnel's are BBA, MBA which are also having technically sound knowledge of all the products. Marketing strategy at Elpro is done by direct contact to the clients or through emails. Department is also responsible for arranging the exhibitions, conferences etc. December 20, 2015 17
  • 18. Sales & Marketing Department Main focus of the department is on following four key areas : Obtaining new major clients Keeping existing clients Introducing new technologies and services in solar products Continuing to develop the Elpro brand. Main focus of the department is on following four key areas : Obtaining new major clients Keeping existing clients Introducing new technologies and services in solar products Continuing to develop the Elpro brand. Main focus of the department is on following four key areas : Obtaining new major clients Keeping existing clients Introducing new technologies and services in solar products Continuing to develop the Elpro brand. December 20, 2015 18
  • 19. H R Department 1. HR department or Administrative department is responsible for managing the workforce of the organisation. 2. HR department takes care of all employees right from their recruitment to retirement. 3. HR department schedule the interviews as well as management meetings. 4. Prepares the annual calendar for holidays, office timings, rules and regulations at the premises etc. 5. As per the requirement HR department arranges the training program for the employee as well as takes care of the code of conduct and confidentiality of the organisations research work. 1. HR department or Administrative department is responsible for managing the workforce of the organisation. 2. HR department takes care of all employees right from their recruitment to retirement. 3. HR department schedule the interviews as well as management meetings. 4. Prepares the annual calendar for holidays, office timings, rules and regulations at the premises etc. 5. As per the requirement HR department arranges the training program for the employee as well as takes care of the code of conduct and confidentiality of the organisations research work. 1. HR department or Administrative department is responsible for managing the workforce of the organisation. 2. HR department takes care of all employees right from their recruitment to retirement. 3. HR department schedule the interviews as well as management meetings. 4. Prepares the annual calendar for holidays, office timings, rules and regulations at the premises etc. 5. As per the requirement HR department arranges the training program for the employee as well as takes care of the code of conduct and confidentiality of the organisations research work. December 20, 2015 19
  • 20. R & D Department 1. As Elpro is mainly small R & D organisation, this department is very active. 2. A company's research and development department plays an integral role in the life cycle of a product. 3. A thorough understanding of the functions of the research and development department allows you to maximize those duties at your small business, even if you don't have a big department. 1. As Elpro is mainly small R & D organisation, this department is very active. 2. A company's research and development department plays an integral role in the life cycle of a product. 3. A thorough understanding of the functions of the research and development department allows you to maximize those duties at your small business, even if you don't have a big department. 1. As Elpro is mainly small R & D organisation, this department is very active. 2. A company's research and development department plays an integral role in the life cycle of a product. 3. A thorough understanding of the functions of the research and development department allows you to maximize those duties at your small business, even if you don't have a big department. December 20, 2015 20
  • 21. Functionality of R&D Department 1. New Product Research 2. New Product Development 3. Existing Product Updates 4. Quality Checks 5. Innovation 1. New Product Research 2. New Product Development 3. Existing Product Updates 4. Quality Checks 5. Innovation 1. New Product Research 2. New Product Development 3. Existing Product Updates 4. Quality Checks 5. Innovation December 20, 2015 21
  • 22. Ongoing Projects 1. Automatic Meter Reading System 2. Building Management System 3. Fuel Cell Product Unit and Development 4. Membrane Coating Machine 5. Development of Vanadium Redox Flow Battery 6. Programmable DC Load 7. Development of Heat Pump 8. Outdoor Static LED Display System 9. 24-W Universal Off-Line Fly back Converter x Flow Battery 1. Automatic Meter Reading System 2. Building Management System 3. Fuel Cell Product Unit and Development 4. Membrane Coating Machine 5. Development of Vanadium Redox Flow Battery 6. Programmable DC Load 7. Development of Heat Pump 8. Outdoor Static LED Display System 9. 24-W Universal Off-Line Fly back Converter x Flow Battery 1. Automatic Meter Reading System 2. Building Management System 3. Fuel Cell Product Unit and Development 4. Membrane Coating Machine 5. Development of Vanadium Redox Flow Battery 6. Programmable DC Load 7. Development of Heat Pump 8. Outdoor Static LED Display System 9. 24-W Universal Off-Line Fly back Converter x Flow Battery December 20, 2015 22
  • 23. Design & Development of Vanadium Redox Flow Battery December 20, 2015 23
  • 24. Objectives  To design and development of Vanadium Redox Flow battery for 1kW.  To design and development of Vanadium Redox Flow battery for 1kW. December 20, 2015 24
  • 25. Weekly task performed Sl. No. Weeks > Task Planned 1-2 3-5 6-9 10-16 16-20 1  Project background and objective of project  Preparation of PERT chart.  Project background and objective of project  Preparation of PERT chart. 2 Research on existing technology. Comparative analysis of existing system in market. 3  Study of individual components in cell stack.  Contacting the supplier about components.  Collecting technical data, price list and comparing it.  Study of individual components in cell stack.  Contacting the supplier about components.  Collecting technical data, price list and comparing it. 5 Procurement of different components. December 20, 2015 25
  • 26. Comparison of Energy Storage Systems Typical Power Typical Energy Typical duration discharge Maturity Batteries (lead- acid) kW – 500 kW MWh – 100 MWh 1 h – 8 h MatureBatteries (lead- acid) Flywheels 500 kW – 1 MW 100 kWh – 100 MWh < 5 minutes Mature Pumped hydro 100 MW – 4000MW 500 MW - 15 GWh 4 – 12 h Mature CAES 25 MW – 3000 MW 200 MWh - 10 GWh 1 – 20 hours Developed, first generation demonstrated NaS 1 MW 1 MWh 1 hour Developed & commercially available Developed & commercially available SMES 10 kW – 10 MW 10 kWh – 1 MWh 1 – 30 minutes Developed, not commercial YET Super capacitors < 250 kW 10 kWh < 1 minute Developed Flow batteries 100 kW – 10 MW 1 – 100 MWh 10 hours Developed, stage of demonstration projects December 20, 2015 26
  • 27. Background Is a energy storage technology. Can be designed for high power and long storage duration. The battery is charged and discharged by reversible chemical reaction between the liquid electrolyte. The development of flow battery had reached demonstration project in India, there is no manufacturing unit. Is a energy storage technology. Can be designed for high power and long storage duration. The battery is charged and discharged by reversible chemical reaction between the liquid electrolyte. The development of flow battery had reached demonstration project in India, there is no manufacturing unit. December 20, 2015 27
  • 28. Characteristics of Flow Batteries  High power.  Long duration.  The system is re-fillable, electrolytes can be replaced easily.  Most redox reactions are very rapid (fast reaction kinetics), which makes the reaction time very short about 1/1000 s.  The full-cycle efficiency of the battery is relatively low (75% - 80%), due to the energy needed to circulate the electrolyte and losses due to chemical reactions, e.g. forming of hydrogen.  The system does not have any self-discharge, as the electrolytes cannot react when they are stored separately  High power.  Long duration.  The system is re-fillable, electrolytes can be replaced easily.  Most redox reactions are very rapid (fast reaction kinetics), which makes the reaction time very short about 1/1000 s.  The full-cycle efficiency of the battery is relatively low (75% - 80%), due to the energy needed to circulate the electrolyte and losses due to chemical reactions, e.g. forming of hydrogen.  The system does not have any self-discharge, as the electrolytes cannot react when they are stored separately  High power.  Long duration.  The system is re-fillable, electrolytes can be replaced easily.  Most redox reactions are very rapid (fast reaction kinetics), which makes the reaction time very short about 1/1000 s.  The full-cycle efficiency of the battery is relatively low (75% - 80%), due to the energy needed to circulate the electrolyte and losses due to chemical reactions, e.g. forming of hydrogen.  The system does not have any self-discharge, as the electrolytes cannot react when they are stored separately December 20, 2015 28
  • 29. FLOW BATTERIES REDOX FLOW BATTERIES HYBRIDTypes of Flow Batteries December 20, 2015 29
  • 30. About Vanadium redox flow battery First patent of VRFB by Maria Skyllas- Kazacos and coworkers in 1986 at University of New South Wales in Australia Each cell of VRFB consists of 2 half cell separated by membrane. Vanadium exist in 4 different oxidation states so in both the tank same chemical species can be used. First patent of VRFB by Maria Skyllas- Kazacos and coworkers in 1986 at University of New South Wales in Australia Each cell of VRFB consists of 2 half cell separated by membrane. Vanadium exist in 4 different oxidation states so in both the tank same chemical species can be used. First patent of VRFB by Maria Skyllas- Kazacos and coworkers in 1986 at University of New South Wales in Australia Each cell of VRFB consists of 2 half cell separated by membrane. Vanadium exist in 4 different oxidation states so in both the tank same chemical species can be used. December 20, 2015 30
  • 31. Common Oxidation states of Vanadium The common oxidation states of vanadium are +2 ,+3,+4 and+5. Colour of Vanadium in different oxidation states: +2: Lilac/Violet +3: Green +4: Blue +5: Yellow Isotopes of Vanadium: 48V 49V 50V 51V The common oxidation states of vanadium are +2 ,+3,+4 and+5. Colour of Vanadium in different oxidation states: +2: Lilac/Violet +3: Green +4: Blue +5: Yellow Isotopes of Vanadium: 48V 49V 50V 51V The common oxidation states of vanadium are +2 ,+3,+4 and+5. Colour of Vanadium in different oxidation states: +2: Lilac/Violet +3: Green +4: Blue +5: Yellow Isotopes of Vanadium: 48V 49V 50V 51V December 20, 2015 31
  • 32. Operation  The electrolyte is prepared by dissolving vanadium pent-oxide (V2O5) in sulphuric acid (H2SO4).  The Negative half cells of electrolyte contains only V2+ and V3+ ions and the positive half-cell electrolyte contains only VO2+(V4+) and VO2 +(V5+) ions.  Both the electrolyte solution are stored separately in storage tank and pump is used to circulate through cell.  The reaction take place on graphite felt electrode and electrons are transferred to other cell.  The electrolyte is prepared by dissolving vanadium pent-oxide (V2O5) in sulphuric acid (H2SO4).  The Negative half cells of electrolyte contains only V2+ and V3+ ions and the positive half-cell electrolyte contains only VO2+(V4+) and VO2 +(V5+) ions.  Both the electrolyte solution are stored separately in storage tank and pump is used to circulate through cell.  The reaction take place on graphite felt electrode and electrons are transferred to other cell.  The electrolyte is prepared by dissolving vanadium pent-oxide (V2O5) in sulphuric acid (H2SO4).  The Negative half cells of electrolyte contains only V2+ and V3+ ions and the positive half-cell electrolyte contains only VO2+(V4+) and VO2 +(V5+) ions.  Both the electrolyte solution are stored separately in storage tank and pump is used to circulate through cell.  The reaction take place on graphite felt electrode and electrons are transferred to other cell. December 20, 2015 32
  • 35. Components identified  Membrane- Nafion  Electrode – Graphite felt  Bipolar plate- Graphite.  Current collector – gold plated copper plate.  Tanks  Pump  End frame  Flow Frame  Membrane- Nafion  Electrode – Graphite felt  Bipolar plate- Graphite.  Current collector – gold plated copper plate.  Tanks  Pump  End frame  Flow Frame  Membrane- Nafion  Electrode – Graphite felt  Bipolar plate- Graphite.  Current collector – gold plated copper plate.  Tanks  Pump  End frame  Flow Frame December 20, 2015 35
  • 36. 3D Modelling End Plate Current Collector Membrane End Plate December 20, 2015 36 Bipolar Plate Flow Frame Felt Electrode
  • 37. Market Survey SL.NO COMPANY DESCRIPTION PRICESL.NO COMPANY DESCRIPTION PRICE 1. GEFC, China 2.5 KW X 6 hr INR 1625000 2. Big Power, China 1 KW X 6 hr INR 1000000Big Power, China December 20, 2015 37
  • 38. Applications  It is mainly used in Power stations for storing electricity  It can used for storing the renewable energy  It can be used to reduce the cost of power bill in industries  It is eco friendly replacement to conventional storage media, as they do not release toxic gases during operations  It is mainly used in Power stations for storing electricity  It can used for storing the renewable energy  It can be used to reduce the cost of power bill in industries  It is eco friendly replacement to conventional storage media, as they do not release toxic gases during operations December 20, 2015 38
  • 39. Technical problems in design  Electrolyte starts precipitating.  Corrosion of bipolar plate.  Puncture of membrane.  Leakage through the cell.  Losses.  Electrolyte starts precipitating.  Corrosion of bipolar plate.  Puncture of membrane.  Leakage through the cell.  Losses. December 20, 2015 39
  • 40. Relative Outcomes TECHNICAL OUTCOMES: Project planning. Knowledge about emerging technologies in energy sector. Technical report writing. NON-TECHNICAL OUTCOMES: Sending enquiries Receiving quotations from vendors. Preparation of comparative statement based on technical and financial aspects. Oral communication with suppliers. Meeting etiquettes. Corporate social responsibilities. Communication with other department. TECHNICAL OUTCOMES: Project planning. Knowledge about emerging technologies in energy sector. Technical report writing. NON-TECHNICAL OUTCOMES: Sending enquiries Receiving quotations from vendors. Preparation of comparative statement based on technical and financial aspects. Oral communication with suppliers. Meeting etiquettes. Corporate social responsibilities. Communication with other department. TECHNICAL OUTCOMES: Project planning. Knowledge about emerging technologies in energy sector. Technical report writing. NON-TECHNICAL OUTCOMES: Sending enquiries Receiving quotations from vendors. Preparation of comparative statement based on technical and financial aspects. Oral communication with suppliers. Meeting etiquettes. Corporate social responsibilities. Communication with other department. December 20, 2015 40
  • 41. What I like to take back with me? My Experience –  How to communicate in an organization  How to present myself in meetings  How to talk to clients  How to do the literature survey  How to look towards the financial aspect  How to prepare Brochure, DPR My Experience –  How to communicate in an organization  How to present myself in meetings  How to talk to clients  How to do the literature survey  How to look towards the financial aspect  How to prepare Brochure, DPR December 20, 2015 41 My Experience –  How to communicate in an organization  How to present myself in meetings  How to talk to clients  How to do the literature survey  How to look towards the financial aspect  How to prepare Brochure, DPR
  • 42. Conclusion Overall Internship is a wonderful experience. Also it aware me about the new eco friendly technologies like - Vanadium redox-flow battery is promising as an energy storage technology. I believe it would not take too long to overcome the limits and realize the commercialization of this technology. Overall Internship is a wonderful experience. Also it aware me about the new eco friendly technologies like - Vanadium redox-flow battery is promising as an energy storage technology. I believe it would not take too long to overcome the limits and realize the commercialization of this technology. Overall Internship is a wonderful experience. Also it aware me about the new eco friendly technologies like - Vanadium redox-flow battery is promising as an energy storage technology. I believe it would not take too long to overcome the limits and realize the commercialization of this technology. December 20, 2015 42
  • 43. Thank You !!! December 20, 2015 43