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RELIABILITY
INSTRUMENTED
SYSTEM
Arrelic Insights
INTRODUCTION
INSIGHTS
A Reliability Instrumented System
consists of an engineered set of
hardware and software controls
which are especially used on critical
process systems safety instrumented
systems are most often used in
process that is refineries chemical
nuclear etc. facilities to provide
protection such as high fuel gas
pressure initiates action to close the
main fuel gas valve.
High reactor temperature initiates
action to open cooling media valve
high distillation column pressure
initiates action to open a pressure
vent valve a critical process system
can be identified as one which once
running and an operational problem
occurs may need to be put into a
safe state to avoid adverse safety
health and environmental State.
 Any consequences a safe state is a
process condition whether the
process is operating or shut down.
such that a hazardous SH and even
cannot occur examples of critical
processes have been common since
the beginning of the industrial age
one of the more well-known critical
processes is the operation of a steam
boiler critical parts of the process
would include the lighting of the
burners controlling the level of water
in the drum and controlling the
steam pressure what it shall for the
functional requirements and how
well it must perform the safety
integrity requirements.  
It may be determined from hazard
and operability studies top layers of
protection analysis lopa risk graphs
and so on all techniques are
mentioned in IEC 61508 1508 during
its design construction installation
and operation it is necessary to verify
that these requirements are the
functional requirements may be
verified by design reviews such as
failure modes effects and criticality
analysis. There are various types of
testing for example factory
acceptance testing site acceptance
testing and regular functional testing
the safety integrity requirements
may be verified by reliability analysis
for it that operates on demand it is
often the probability of failure on
demand PFD that is calculated in
the design phase.
The PFD may be calculated using
generic reliability data for example
from O Rhetta later on the initial PFD
estimates may be updated with field
experience from the specific planned
in question  It is not possible to
address all factors that advocacy is
reliability through reliability
calculations, it is therefore also
necessary to have adequate
measures in place for example
procedures and competence to
avoid reveal and correct the related
failures.
 
HOW IT WORKS?
 The safe state must be achieved in a timely manner or within
the process safety time the correct operation of a sis requires
a series of equipment to function properly.
 it must have sensors capable of detecting abnormal
operating conditions such as high flow low level or incorrect
valve positioning.
A logic solver is required to receive the sensor input signals
make appropriate decisions based on the nature of the
signals and change its outputs according to user-defined
logic the logic solver may use electrical electronic or
programmable electronic equipment, such as relays trip
amplifiers or programmable logic controllers next the change
of the logic solver outputs results in the final elements taking
action on the process for example closing a valve to bring it
to a safe state support systems such as power instrument air
and communications are generally required for a science
opera.  
The support system should be designed to provide the
required integrity and reliability international standard IEC
61508 in 2003 to provide guidance to end-users on the
application of safety instrumented systems in the process
industries.  This standard is based on IEC 61508 a generic
standard for design construction and operation of electrical
flash electronic / programmable electronic systems other
industry sectors may also have standards that are based on
IEC 61508 such as IEC 62,000 and 61 machinery systems IEC
sixty 2425 for railway signalling systems IEC 61508 team for
nuclear systems and ISO 26262 for road vehicles currently a
draft international standard    
 A huzzah study typically reveals hazardous scenarios which
require further risk mitigating measures which are to be achieved
by sites via a layer of protection analysis Lopa or some other
approved method integrity levels.
  Illinois is defined for the sites in their respective scenarios the
integrity levels may be categorized as safety integrity level fill or
environmental integrity level aisle based on hisab study
recommendations and Illinois. 
Rating of the site the engineering including the be pcs and thus if
design for each unit operation is finalized sis is engineered to
perform specific control functions to failsafe or maintain safe
operation of a process when an acceptable or dangerous
conditions occur   Reliability Instrumented System must be
independent of all other control systems that control the same
equipment in order to ensure Esaias functionality.
  It is not compromised SIF is composed of the same types of
control elements including sensors logic solvers actuators and
other control equipment as a basic process control system DP CS.
 However, all of the control elements in an SIS are dedicated solely
to the proper functioning of the specific control functions
performed these are called Reliability Instrumented System.
 They are implemented as part of an overall risk reduction strategy
which is intended to eliminate the likelihood of a previously
identified SH an event that could range from minor equipment
damage up to an event involving an uncontrolled catastrophic
release of energy and/or materials. 
NEXT STEP
THE MAIN FOCUS
A Reliability  instrumented function or SIF is
defined  in IEC code as a function to be
 implemented by a sis or the system  itself
which is intended to  automatically achieve or
maintain a safe  State for the process with
respect to a  specific hazardous event.
Basically the  SIF is an independent safety loop
or an  interlock that automatically brings
 processes to a safe state in response to  specific
events here we have a component  of the larger
sis which is responsible  for bringing its
particular control  group back to a safe State so
this is  nested underneath of the SIS so you can
 think of this is all like a system and  then
maybe there's even a subsystem  underneath of
that with the the sis and  the SIF underneath of
that so now we're  really starting to kind of see
a picture  form which brings us back to our
topic  of the day which is of course. SIL  so that
third level is safety integrity  level the safety
integrity level or SIL  is the safety integrity level
of a  specific safety instrumented function
 which is being implemented by a safety
 instrumented system so once again we see
 that successive tier type mentality  continuing
here with sis then SIF then a  SIL analysis
underneath of that so in  other words SIL is a
measure of risk  reduction provided by a
specific safety  instrumented function each
device  required to perform a safety
 instrumented function must have a  sylvatica
to the risk that's assigned to  the entire system
 so what you have is the system and the
 conditions that it is exposed to or has  to
operate under and that will dictate  what the
necessary SIL value needs to be  of those safety
instrumented functions  underneath of it  so as
we said the whole process is  simply about
eliminating or reducing  risk IEC defines risk as
the likelihood  of a defined consequence
occurring  within a known period or under
specific  conditions this particular calculation  is
a relatively simple equation that  just multiplies
the probability of harm  and the severity of that
harm to come up  with that risk factor you can
see from  the graphic here that as either
 probability goes up or severity goes up  so does
your risk so risk equals  probability times
severity again a  relatively simple equation but
 unfortunately the other equations  necessary to
determine a sylvalum belen  
OBJECTIVES
• To have intensive comprehension
of utilitarian functional safety
concepts and codes (IEC)
• To encourage ability to speak with
safety engineers and specialists in
the field
PROCESS
A big project involves overseeing a
lot of moving parts, oftentimes from
different people. To have a successful
rollout, project managers rely on a
well-crafted project plan to ensure
objectives are met on time and on
budget.
A project plan is a formal approved
document which is used to define
project goals, outline the project
scope, monitor deliverables, and
mitigate risks. It must answer basic
questions like what is the purpose of
the project, what activities are
involved, who will be responsible for
what, and when is it expected to be
completed? It is not to be confused
with the Gantt chart, which shows
project deliverables against the
timeline. The said chart is only one
part of the project plan.
A big project involves overseeing a
lot of moving parts, oftentimes from
different people. To have a successful
rollout, project managers rely on a
well-crafted project plan to ensure
objectives are met on time and on
budget. A project plan is a formal
approved document which is used to
define project goals, outline the
project scope, monitor deliverables,
and mitigate risks. It must answer
basic questions like what is the
purpose of the project, what
activities are involved, who will be
responsible for what, and when is it
expected to be completed?
It is not to be confused with the
Gantt chart, which shows project
deliverables against the timeline. The
said chart is only one part of the
project plan.
There are different kinds of testing
for instance production line
acknowledgment testing site
acknowledgment testing and
customary practical testing the
security trustworthiness prerequisites
might be checked by dependability
examination for it that works on
request it is frequently the likelihood
of disappointment on request PFD
that is figured in the plan stage.
These can be outlined as takes after:
Poor harmonization of definition
over the diverse gauges bodies
which use  RIS Process-situated
measurements for induction of  RIS
Estimation of  RIS in view of
dependability gauges System many-
sided quality, especially in
programming frameworks, making
 RIS estimation hard to
incomprehensible These prompt
such wrong articulations as, "This
framework is a  RIS N framework in
light of the fact that the procedure
embraced amid its advancement
was the standard procedure for the
improvement of a  RIS N framework"
, or utilization of the  RIS idea
outside of any relevant connection to
the subject at hand, for example,
"This is a  RIS 3 warm exchanger" or
"This product is  RIS 2"
A big project involves overseeing a
lot of moving parts, oftentimes from
different people. To have a successful
rollout, project managers rely on a
well-crafted project plan to ensure
objectives are met on time and on
budget. A project plan is a formal
approved document which is used to
define project goals, outline the
project scope, monitor deliverables,
and mitigate risks. It must answer
basic questions like what is the
purpose of the project, what
activities are involved, who will be
responsible for what, and when is it
expected to be completed?
It is not to be confused with the
Gantt chart, which shows project
deliverables against the timeline. The
said chart is only one part of the
project plan.
"An approach that strays
from the conventional,
coupled with
consistency, enables us
to contribute to the
company's overall
growth and success."
MORE ABOUT RIS
www.arrelic.com
info@arrelic.com
©2018 Arrelic Reliability Private Limited ·All rights reserved .
Arrelic, Arlytic, PdMAAS, are trademarks of Arrelic .
No part of this document may be distributed, reproduced or posted
without the express written permission of Arrelic.
Disclaimer
The information contained herein is of a general nature and is not intended to address the circumstances of any
particular individual or entity. Although we endeavour to provide accurate and timely information, there can be no
guarantee that such information is accurate as of the date it is received or that it will continue to be accurate in the
future. No one should act on such information without appropriate professional advice after a thorough examination
of the particular situation. In this regard, Arrelic has no responsibility for the consequences hereof and no liability.
About Arrelic
Arrelic is a fast-growing deep-tech firm aiming to bring the next level of IoT based sensor technology to transform
the mode of manufacturing operation and maintenance practice of various industries with extensive expertise in
Reliability Engineering, Predictive Maintenance, Industrial Internet of Things (IIoT) Sensors, Machine Learning and
Artificial Intelligence. We provide a single ecosystem for catering all industry needs from Consulting to IoT and
Analytics as well as providing Training and Development courses for different stakeholders. We aim to help
manufacturing industries to improve their overall plant productivity, reliability and minimize total production cost by
25-30% by eliminating machine downtime, lightening management decisions by analysing the machine data with
right mind and expertise; for a worry free operation.
DesignedinIndia|Arrelic
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Reliability Instrumented System | Arrelic Insights

  • 2. INTRODUCTION INSIGHTS A Reliability Instrumented System consists of an engineered set of hardware and software controls which are especially used on critical process systems safety instrumented systems are most often used in process that is refineries chemical nuclear etc. facilities to provide protection such as high fuel gas pressure initiates action to close the main fuel gas valve. High reactor temperature initiates action to open cooling media valve high distillation column pressure initiates action to open a pressure vent valve a critical process system can be identified as one which once running and an operational problem occurs may need to be put into a safe state to avoid adverse safety health and environmental State.  Any consequences a safe state is a process condition whether the process is operating or shut down. such that a hazardous SH and even cannot occur examples of critical processes have been common since the beginning of the industrial age one of the more well-known critical processes is the operation of a steam boiler critical parts of the process would include the lighting of the burners controlling the level of water in the drum and controlling the steam pressure what it shall for the functional requirements and how well it must perform the safety integrity requirements.   It may be determined from hazard and operability studies top layers of protection analysis lopa risk graphs and so on all techniques are mentioned in IEC 61508 1508 during its design construction installation and operation it is necessary to verify that these requirements are the functional requirements may be verified by design reviews such as failure modes effects and criticality analysis. There are various types of testing for example factory acceptance testing site acceptance testing and regular functional testing the safety integrity requirements may be verified by reliability analysis for it that operates on demand it is often the probability of failure on demand PFD that is calculated in the design phase. The PFD may be calculated using generic reliability data for example from O Rhetta later on the initial PFD estimates may be updated with field experience from the specific planned in question  It is not possible to address all factors that advocacy is reliability through reliability calculations, it is therefore also necessary to have adequate measures in place for example procedures and competence to avoid reveal and correct the related failures.  
  • 3. HOW IT WORKS?  The safe state must be achieved in a timely manner or within the process safety time the correct operation of a sis requires a series of equipment to function properly.  it must have sensors capable of detecting abnormal operating conditions such as high flow low level or incorrect valve positioning. A logic solver is required to receive the sensor input signals make appropriate decisions based on the nature of the signals and change its outputs according to user-defined logic the logic solver may use electrical electronic or programmable electronic equipment, such as relays trip amplifiers or programmable logic controllers next the change of the logic solver outputs results in the final elements taking action on the process for example closing a valve to bring it to a safe state support systems such as power instrument air and communications are generally required for a science opera.   The support system should be designed to provide the required integrity and reliability international standard IEC 61508 in 2003 to provide guidance to end-users on the application of safety instrumented systems in the process industries.  This standard is based on IEC 61508 a generic standard for design construction and operation of electrical flash electronic / programmable electronic systems other industry sectors may also have standards that are based on IEC 61508 such as IEC 62,000 and 61 machinery systems IEC sixty 2425 for railway signalling systems IEC 61508 team for nuclear systems and ISO 26262 for road vehicles currently a draft international standard      A huzzah study typically reveals hazardous scenarios which require further risk mitigating measures which are to be achieved by sites via a layer of protection analysis Lopa or some other approved method integrity levels.   Illinois is defined for the sites in their respective scenarios the integrity levels may be categorized as safety integrity level fill or environmental integrity level aisle based on hisab study recommendations and Illinois.  Rating of the site the engineering including the be pcs and thus if design for each unit operation is finalized sis is engineered to perform specific control functions to failsafe or maintain safe operation of a process when an acceptable or dangerous conditions occur   Reliability Instrumented System must be independent of all other control systems that control the same equipment in order to ensure Esaias functionality.   It is not compromised SIF is composed of the same types of control elements including sensors logic solvers actuators and other control equipment as a basic process control system DP CS.  However, all of the control elements in an SIS are dedicated solely to the proper functioning of the specific control functions performed these are called Reliability Instrumented System.  They are implemented as part of an overall risk reduction strategy which is intended to eliminate the likelihood of a previously identified SH an event that could range from minor equipment damage up to an event involving an uncontrolled catastrophic release of energy and/or materials. 
  • 4. NEXT STEP THE MAIN FOCUS A Reliability  instrumented function or SIF is defined  in IEC code as a function to be  implemented by a sis or the system  itself which is intended to  automatically achieve or maintain a safe  State for the process with respect to a  specific hazardous event. Basically the  SIF is an independent safety loop or an  interlock that automatically brings  processes to a safe state in response to  specific events here we have a component  of the larger sis which is responsible  for bringing its particular control  group back to a safe State so this is  nested underneath of the SIS so you can  think of this is all like a system and  then maybe there's even a subsystem  underneath of that with the the sis and  the SIF underneath of that so now we're  really starting to kind of see a picture  form which brings us back to our topic  of the day which is of course. SIL  so that third level is safety integrity  level the safety integrity level or SIL  is the safety integrity level of a  specific safety instrumented function  which is being implemented by a safety  instrumented system so once again we see  that successive tier type mentality  continuing here with sis then SIF then a  SIL analysis underneath of that so in  other words SIL is a measure of risk  reduction provided by a specific safety  instrumented function each device  required to perform a safety  instrumented function must have a  sylvatica to the risk that's assigned to  the entire system  so what you have is the system and the  conditions that it is exposed to or has  to operate under and that will dictate  what the necessary SIL value needs to be  of those safety instrumented functions  underneath of it  so as we said the whole process is  simply about eliminating or reducing  risk IEC defines risk as the likelihood  of a defined consequence occurring  within a known period or under specific  conditions this particular calculation  is a relatively simple equation that  just multiplies the probability of harm  and the severity of that harm to come up  with that risk factor you can see from  the graphic here that as either  probability goes up or severity goes up  so does your risk so risk equals  probability times severity again a  relatively simple equation but  unfortunately the other equations  necessary to determine a sylvalum belen   OBJECTIVES • To have intensive comprehension of utilitarian functional safety concepts and codes (IEC) • To encourage ability to speak with safety engineers and specialists in the field
  • 5. PROCESS A big project involves overseeing a lot of moving parts, oftentimes from different people. To have a successful rollout, project managers rely on a well-crafted project plan to ensure objectives are met on time and on budget. A project plan is a formal approved document which is used to define project goals, outline the project scope, monitor deliverables, and mitigate risks. It must answer basic questions like what is the purpose of the project, what activities are involved, who will be responsible for what, and when is it expected to be completed? It is not to be confused with the Gantt chart, which shows project deliverables against the timeline. The said chart is only one part of the project plan. A big project involves overseeing a lot of moving parts, oftentimes from different people. To have a successful rollout, project managers rely on a well-crafted project plan to ensure objectives are met on time and on budget. A project plan is a formal approved document which is used to define project goals, outline the project scope, monitor deliverables, and mitigate risks. It must answer basic questions like what is the purpose of the project, what activities are involved, who will be responsible for what, and when is it expected to be completed? It is not to be confused with the Gantt chart, which shows project deliverables against the timeline. The said chart is only one part of the project plan.
  • 6. There are different kinds of testing for instance production line acknowledgment testing site acknowledgment testing and customary practical testing the security trustworthiness prerequisites might be checked by dependability examination for it that works on request it is frequently the likelihood of disappointment on request PFD that is figured in the plan stage. These can be outlined as takes after: Poor harmonization of definition over the diverse gauges bodies which use  RIS Process-situated measurements for induction of  RIS Estimation of  RIS in view of dependability gauges System many- sided quality, especially in programming frameworks, making  RIS estimation hard to incomprehensible These prompt such wrong articulations as, "This framework is a  RIS N framework in light of the fact that the procedure embraced amid its advancement was the standard procedure for the improvement of a  RIS N framework" , or utilization of the  RIS idea outside of any relevant connection to the subject at hand, for example, "This is a  RIS 3 warm exchanger" or "This product is  RIS 2" A big project involves overseeing a lot of moving parts, oftentimes from different people. To have a successful rollout, project managers rely on a well-crafted project plan to ensure objectives are met on time and on budget. A project plan is a formal approved document which is used to define project goals, outline the project scope, monitor deliverables, and mitigate risks. It must answer basic questions like what is the purpose of the project, what activities are involved, who will be responsible for what, and when is it expected to be completed? It is not to be confused with the Gantt chart, which shows project deliverables against the timeline. The said chart is only one part of the project plan. "An approach that strays from the conventional, coupled with consistency, enables us to contribute to the company's overall growth and success." MORE ABOUT RIS
  • 7. www.arrelic.com info@arrelic.com ©2018 Arrelic Reliability Private Limited ·All rights reserved . Arrelic, Arlytic, PdMAAS, are trademarks of Arrelic . No part of this document may be distributed, reproduced or posted without the express written permission of Arrelic. Disclaimer The information contained herein is of a general nature and is not intended to address the circumstances of any particular individual or entity. Although we endeavour to provide accurate and timely information, there can be no guarantee that such information is accurate as of the date it is received or that it will continue to be accurate in the future. No one should act on such information without appropriate professional advice after a thorough examination of the particular situation. In this regard, Arrelic has no responsibility for the consequences hereof and no liability. About Arrelic Arrelic is a fast-growing deep-tech firm aiming to bring the next level of IoT based sensor technology to transform the mode of manufacturing operation and maintenance practice of various industries with extensive expertise in Reliability Engineering, Predictive Maintenance, Industrial Internet of Things (IIoT) Sensors, Machine Learning and Artificial Intelligence. We provide a single ecosystem for catering all industry needs from Consulting to IoT and Analytics as well as providing Training and Development courses for different stakeholders. We aim to help manufacturing industries to improve their overall plant productivity, reliability and minimize total production cost by 25-30% by eliminating machine downtime, lightening management decisions by analysing the machine data with right mind and expertise; for a worry free operation. DesignedinIndia|Arrelic For more queries