lain Engels
Product Manager Level & Safety Applications Consultant
Endress+Hauser
Alain werkt bij Endress+ Hauser sinds 1984.
Hij heeft verschillende functies gehad zoals Product Manager van Druk, Temperatuur en Niveaumetingen.
In paralell was hij ook Industrie specialist voor Chemie & Oil & Gas en ATEX, SIL en PED.
Establishing exclusion zones • Personnel in area • Unauthorized access to test area;
• Workers struck by flying materials;
• Worker struck by High pressure water release;
Signage to test area • Personnel in area • Unauthorized access to test area;
• Inadequate signage to test area;
Pressure testing • High pressure to pipework; • Uncontrolled Stored Energy release;
• Rupture/failure in Pipe lines during testing;
• Valve/connection failure;
• Instrument failure resulting in system over-pressurization;
• End caps/plugs ejecting under high pressure;
• Weld/seal/fitting failure, flying objects;
• High pressure water/air injection.
Emergency procedures • High pressure to pipework; • Emergency procedures not briefed to task workers;
• Poor response in the event of an emergency;
Re-testing in the event of failure • Re-testing with high pressure • Injury due to uncontrolled testing;
• Worker injury due to working on pressurized system;
• Injury due to failure to ensure adequate pre-checks undertaken;
Establishing exclusion zones • Personnel in area • Unauthorized access to test area;
• Workers struck by flying materials;
• Worker struck by High pressure water release;
Signage to test area • Personnel in area • Unauthorized access to test area;
• Inadequate signage to test area;
Pressure testing • High pressure to pipework; • Uncontrolled Stored Energy release;
• Rupture/failure in Pipe lines during testing;
• Valve/connection failure;
• Instrument failure resulting in system over-pressurization;
• End caps/plugs ejecting under high pressure;
• Weld/seal/fitting failure, flying objects;
• High pressure water/air injection.
Emergency procedures • High pressure to pipework; • Emergency procedures not briefed to task workers;
• Poor response in the event of an emergency;
Re-testing in the event of failure • Re-testing with high pressure • Injury due to uncontrolled testing;
• Worker injury due to working on pressurized system;
• Injury due to failure to ensure adequate pre-checks undertaken;
Gates advantage Hydraulic Hose and CouplingsLeanne Lennon
Brief presentation on the benefits of Gates Hydraulics hose and couplings available from Industrial and Farm Machinery Ltd in Dunleer, Co. Louth. Check out www.ifm.ie, call us on 042-9372294 or follow us on twitter
EOS client, Startup Vetoflow, using DMLS to produce probes for measuring spee...Machine Tool Systems Inc.
Please find attached a case study about the production of probes for measuring speed and temperature in turbo engines. These probes have been invented by the Startup Vetoflow. The formation of the company was supported by the 3D Printing Cluster. A network which was founded by EOS, Strascheg Center for Entrepreneurship and UnternehmerTUM.
Safe Hose Assemble: From Factory to FieldDesign World
Jim Reilly of The United Distribution Group, GHX Industrial, LLC, and Rick Pitman of PSC will discuss the proper use of hydraulic hose, from fabrication and assembly to industry drivers and field usage. They will also explain NAHAD’s role in improving hose standards and what engineering personnel need to know.
Swagelok Company is a major developer and provider of fluid system solutions, including products, assemblies, and services for the research, instrumentation, pharmaceutical, oil and gas, power, petrochemical, alternative fuels, and semiconductor industries. Our manufacturing, research, technical support and distributor facilities support a global network of more than 200 authorized sales and service centers in 70 countries.
When an accident occurs, investigators must determine if a third party, such as a product designer or contractor, may be held liable due to a safety related oversight. This slideshow gives an overview of several real-world investigations and helps viewers evaluate the case for subrogation in each incident.
Transcat Webinar: :Suitability Of Instruments: Presented By: Howard ZionTranscat
Join us as Howard Zion, Transcat's Director of Service Application Engineering, discusses the process of selecting instruments that are suitable for the measurements on your products or in your manufacturing processes. This webinar, entitled “Suitability of Instruments”, will teach you the different aspects of determining suitability, including:
• Parameter, Range, Resolution, Accuracy?
• How Process Tolerances factor into the decision
• Some new terms: Process Accuracy Ratio (PAR) and Process Uncertainty Ratio (PUR)
• Other factors that can lead to false measurement results: Operator influence, Storage/Handling/Transportation influence, etc.
Gates advantage Hydraulic Hose and CouplingsLeanne Lennon
Brief presentation on the benefits of Gates Hydraulics hose and couplings available from Industrial and Farm Machinery Ltd in Dunleer, Co. Louth. Check out www.ifm.ie, call us on 042-9372294 or follow us on twitter
EOS client, Startup Vetoflow, using DMLS to produce probes for measuring spee...Machine Tool Systems Inc.
Please find attached a case study about the production of probes for measuring speed and temperature in turbo engines. These probes have been invented by the Startup Vetoflow. The formation of the company was supported by the 3D Printing Cluster. A network which was founded by EOS, Strascheg Center for Entrepreneurship and UnternehmerTUM.
Safe Hose Assemble: From Factory to FieldDesign World
Jim Reilly of The United Distribution Group, GHX Industrial, LLC, and Rick Pitman of PSC will discuss the proper use of hydraulic hose, from fabrication and assembly to industry drivers and field usage. They will also explain NAHAD’s role in improving hose standards and what engineering personnel need to know.
Swagelok Company is a major developer and provider of fluid system solutions, including products, assemblies, and services for the research, instrumentation, pharmaceutical, oil and gas, power, petrochemical, alternative fuels, and semiconductor industries. Our manufacturing, research, technical support and distributor facilities support a global network of more than 200 authorized sales and service centers in 70 countries.
When an accident occurs, investigators must determine if a third party, such as a product designer or contractor, may be held liable due to a safety related oversight. This slideshow gives an overview of several real-world investigations and helps viewers evaluate the case for subrogation in each incident.
Transcat Webinar: :Suitability Of Instruments: Presented By: Howard ZionTranscat
Join us as Howard Zion, Transcat's Director of Service Application Engineering, discusses the process of selecting instruments that are suitable for the measurements on your products or in your manufacturing processes. This webinar, entitled “Suitability of Instruments”, will teach you the different aspects of determining suitability, including:
• Parameter, Range, Resolution, Accuracy?
• How Process Tolerances factor into the decision
• Some new terms: Process Accuracy Ratio (PAR) and Process Uncertainty Ratio (PUR)
• Other factors that can lead to false measurement results: Operator influence, Storage/Handling/Transportation influence, etc.
Risk & Reliability Solutions from INTECSEAPeter Carr
As well as offering all the usual types of risk and reliability studies, INTECSEA has the rare ability to develop custom solutions for problems that cannot be adequately addressed using standard methods.
The 2020 GeoTherm main company brochure showing the current inspection and services for our onshore industry and maritime services, used thoughout the world to minimise risks associated with power outages, fire and water integrity issues. Keeping businesses and vessels in operation, regardless of their location.
Invitation to grand opening of our new test centre Kim Carter
We are really excited to meet you, please join us for the grand opening of the Applus+ Test Centre in Stavanger Norway! Don't miss out on special presentations by our experts. Please see attached detailed information.
Only 4 days to go until the grand opening of the New Applus+ Test Centre Stavanger Norway! Join us and don't miss out on special presentations by our experts. Please see attached detailed information for a great experience.
Welding Equipment Inspections and Maintenance in Australia.pdfWeldConnect
The maintenance of welding equipment is essential to preserving workplace integrity in the busy world of Australian workshops, where accuracy and safety are intertwined. Welding safety procedures require exacting attention to detail since they are the foundation of industrial artistry. Maintenance and inspections act as the first line of defence against potential risks. Ignoring these necessary chores not only erodes the legal requirements imposed by Australian Standards rules but also lowers the quality of the welds.
Amidst the whir of machinery and the glow of welding arcs, the hazards associated with neglected equipment loom large. From compromised welds endangering structural stability to the looming spectre of fires and explosions, the risks are undeniable. In the context of Australian safety regulations, adherence to weld and safety protocols isn’t just encouraged—it’s legally mandated. Regulatory bodies vigilantly oversee the maintenance and inspection of welding equipment to uphold stringent safety standards, placing a firm emphasis on compliance to mitigate accidents and safeguard the well-being of all workshop personnel. Therefore, recognising the paramount importance of welding equipment maintenance isn’t merely a matter of operational efficiency—it’s a steadfast commitment to ensuring the safety and integrity of Australian workplaces.
FUTURE NDT (An ISO 9001:2015 Certified Organization), the organization which was formed to provide career for many students in the field of NDT. FUTURE NDT was the first choice for pioneers who are looking for jobs. Our aim is to provide quality education to the candidates & also to provide placements support to candidates.
For more information Regarding NDT Training & Placements contact:
FUTURE NDT- Leading NDT Training Institute in India
D.No: 11-293, Krishna Nagar, Auto nagar Check Post Center, Beside Andhra Bank, Vijayawada, India- 520007, A.P, India.
Contact no's: +91-9440586869.(FUTURE NDT Admin)
Email: admin@futurendt.com
Website: www.futurendt.com
ASNT Level II.pptx QA/QC Questions and AnswrsAllad19901
NDT is a specialized branch of engineering science which uses non-invasive techniques to determine the integrity of a material, component or structure without impairing its usefulness.
Knowing de right flow
Nicky Pollet
www.flowcor.be
GREFAN BENELUX
GEFRAN
Sensoren voor druk, positiethemperatuur en kracht
Automatisatie en componenten
FLOWCOR
Debiet en drukmeters en regelaars voor gas, vloeistof en damp/stoom toepassingen
Customize flow solutions
www.ie-net.be/reg
Bron: RITEC BVBA (www.ritec.be )
Voordracht oktober 2019
www.ie-net.be/reg
Wat is een breekplaat?
Kenmerken.
Wat is een breekplaathouder?
Waarom worden breekplaten toegepast?
Toepassingen.
Verschillende types breekplaten.
...
Bron: Marc Van de Sijpe (RITEC BVBA) Functie vlamdoversMESG Maximum Experimental Safe Gap Element Propagatie van een vlam in een leiding Drukval Internationale standaarden … Voordracht 2019 ie-net ingenieursvereniging vzw > Meer info: https://ie-net.be/reg
Bron: Marc Van de Sijpe (RITEC BVBA)
Functie vlamdoversMESG Maximum Experimental Safe Gap
Element
Propagatie van een vlam in een leiding
Drukval
Internationale standaarden
…
Voordracht 2019 ie-net ingenieursvereniging vzw
> Meer info: https://ie-net.be/reg
Bron: Josse Brys (HIMA)
Industrial Control Systems (ICS)
Safety Instrumentals Systems (SIS)
What makes HIMA unique?
Safequards your plant / operations
Functional safety standards
SIL Safety Integrety Level
SIL levels
What is safety?
Cyber secure down to its core
Zones & conduits (IEC 62443)
www.regeltechnieken.org
….
Bron: Stijn Dely (CGK Group)
Hoe maak ik de omgeving van mijn opslagtank veilig en efficiënt
Creëert een veilige omgevingDe correcte losprocedure
Veilig het product in uw tank verpompen en naar de verbruikers
Het opzetten van een pompsysteem
Keuze van de juiste pomp
Pompkast
www.regeltechnieken.org
Bron: Stijn Dely (CGK Group)
Wetgeving
Documenten en attesten
Checklist tankcontrole
Bespreking van 2 cases
Periodieke keuringen
Meer info www.regeltechnieken.org
No explosion from sparking
Three- application-oriented series
Sealings inserts replace EX sealing plugs
Optimum safety: EX & EMC protection
...
https://ie-net.be/reg
J Van Hemelen keuringsorganisme vzw
Presentatie van 18 november 2008 in het VIK-huis
Slides of the VIK lecture "Elektrische installaties in ruimtes met stofexplosiegevaar"
by Koen Van Hemelen on 18 november 2008 at VIK-huis
https://www.ie-net.be+reg
Bron: Koen Van Hemelen
J Van Hemelen keuringsorganisme vzw
Presentatie van 18 november 2008 in het VIK-huis
Slides of the VIK lecture "Elektrische installaties in ruimtes met stofexplosiegevaar"
by Koen Van Hemelen on 18 november 2008 at VIK-huis
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdffxintegritypublishin
Advancements in technology unveil a myriad of electrical and electronic breakthroughs geared towards efficiently harnessing limited resources to meet human energy demands. The optimization of hybrid solar PV panels and pumped hydro energy supply systems plays a pivotal role in utilizing natural resources effectively. This initiative not only benefits humanity but also fosters environmental sustainability. The study investigated the design optimization of these hybrid systems, focusing on understanding solar radiation patterns, identifying geographical influences on solar radiation, formulating a mathematical model for system optimization, and determining the optimal configuration of PV panels and pumped hydro storage. Through a comparative analysis approach and eight weeks of data collection, the study addressed key research questions related to solar radiation patterns and optimal system design. The findings highlighted regions with heightened solar radiation levels, showcasing substantial potential for power generation and emphasizing the system's efficiency. Optimizing system design significantly boosted power generation, promoted renewable energy utilization, and enhanced energy storage capacity. The study underscored the benefits of optimizing hybrid solar PV panels and pumped hydro energy supply systems for sustainable energy usage. Optimizing the design of solar PV panels and pumped hydro energy supply systems as examined across diverse climatic conditions in a developing country, not only enhances power generation but also improves the integration of renewable energy sources and boosts energy storage capacities, particularly beneficial for less economically prosperous regions. Additionally, the study provides valuable insights for advancing energy research in economically viable areas. Recommendations included conducting site-specific assessments, utilizing advanced modeling tools, implementing regular maintenance protocols, and enhancing communication among system components.
Explore the innovative world of trenchless pipe repair with our comprehensive guide, "The Benefits and Techniques of Trenchless Pipe Repair." This document delves into the modern methods of repairing underground pipes without the need for extensive excavation, highlighting the numerous advantages and the latest techniques used in the industry.
Learn about the cost savings, reduced environmental impact, and minimal disruption associated with trenchless technology. Discover detailed explanations of popular techniques such as pipe bursting, cured-in-place pipe (CIPP) lining, and directional drilling. Understand how these methods can be applied to various types of infrastructure, from residential plumbing to large-scale municipal systems.
Ideal for homeowners, contractors, engineers, and anyone interested in modern plumbing solutions, this guide provides valuable insights into why trenchless pipe repair is becoming the preferred choice for pipe rehabilitation. Stay informed about the latest advancements and best practices in the field.
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...Dr.Costas Sachpazis
Terzaghi's soil bearing capacity theory, developed by Karl Terzaghi, is a fundamental principle in geotechnical engineering used to determine the bearing capacity of shallow foundations. This theory provides a method to calculate the ultimate bearing capacity of soil, which is the maximum load per unit area that the soil can support without undergoing shear failure. The Calculation HTML Code included.
About
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Technical Specifications
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
Key Features
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface
• Compatible with MAFI CCR system
• Copatiable with IDM8000 CCR
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
Application
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)MdTanvirMahtab2
This presentation is about the working procedure of Shahjalal Fertilizer Company Limited (SFCL). A Govt. owned Company of Bangladesh Chemical Industries Corporation under Ministry of Industries.
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)
SIL in de praktjk (functional Safety)
1. 23/04/2015
Products Solutions Services
Safety by Design
Mechanical integrity ………. safety in the design phase
………. safety in the manufacturing phase
………. safety in the field operation phase
Leading Technologies and Services
for a Safe Plant Operation
Slide 1 Alain ENGELS
2. 23/04/2015
Safety BY DESIGN – A life time commitment
• Endress+Hauser design standards
• Material selection
• Design simulations using “Finite Element Methods”
• Mechanical design stress testing
• Welding Procedure Specifications
• Sealing concepts
• Inherently safer designs
Mechanical integrity ……….safety in the design phase
Slide 2 Alain ENGELS
3. 23/04/2015
Endress+Hauser design standards
Slide 3
• Design and testing experience
built on generations of product
history within Endress+Hauser ,
Endress+Hauser customers and
industry/academic organizations
• Costly and unproductive
complexity is avoided by
standardized development across
all Endress+Hauser operations
• These standards help
Endress+Hauser reduce risk in the
design, manufacturing and
documentation of products, in turn
helping us reducing risks to our
customers
Alain ENGELS
4. 23/04/2015
Material selection
Metals
• The selection of the correct type and form of metals used within
an instrument is built on years of experience and testing.
Plastics/elastomers
• A wide variety of non metallic polymer materials are available
for seals, containment, insulation, etc
Glass/ceramics
• Non-metallic materials such as glasses, graphite, ceramics are
typically selected for seals, insulation, etc. for demanding
service especially under higher temperatures and pressures
Heterogeneous assemblies
• Assemblies with combinations of materials can have complex
interactions that must be suitable for the design service.
• Understanding how the combination of forms and compositions
will behave are critical to achieving a low risk service design.
Slide 4
Advanced ceramics &
graphite in high
temperature process
seals
Alain ENGELS
5. 23/04/2015
Design Simulations
Endress+Hauser uses the latest design FEA tools to
simulate real world effects (i.e. fatigue, failure) on
designs from mechanical forces, heat, vibration, fluid
flow and other physical stresses to reduce risk.
stress
strain
elastic area
yield strength
Slide 5 Alain ENGELS
Finite Element Methods
6. 23/04/2015
Stress testing
Vibration testing
• Testing of prototype components or final products to ensure the final
design will provide expected resistance
• Amplitude and frequencies (g forces) are varied in X, Y and Z directions
Shock testing
• Subjecting components or final products to abrupt forces or strikes to
test integrity as specified
Fatigue testing
• Some components in a design subjected to mechanical movement over
time may develop weaknesses leading to failure
• Repetitive flexing or mechanical movement may be conducted over a
period of time to ensure the right material for the design is used
Burst testing
• Testing is conducted on a component or final product to pinpoint the
level at which function or containment is lost
Slide 6 Alain ENGELS
7. 23/04/2015
Welding procedure specifications
Welding Procedure Specifications (WPQR & WPS) are managed
according to required standards
Clear and transparent guidelines prevent defective work in
manufacturing and customer documentation.
Slide 7 Alain ENGELS
8. 23/04/2015
Sealing concepts
Instruments by their nature are often installed in
hazardous areas, inserted into extreme process pressures,
temperatures and exposed to all types of materials
An instrument needs to be robust enough to avoid a
release of process material or needs to be predictable in
how it releases process material so risk is managed
Showing a customer the complexity in a cross section
picture or model of some of our instruments may help
them grasp there is more mechanical design built in than
what appears from the outside
Slide 8
Advanced ceramics –
graphite process seals
for high pressure and
extreme temperatures
Advanced metallic
spring loaded PTFE
sealing concept.
Alain ENGELS
9. 23/04/2015
Inherently “Safer” designs
Non intrusive measurement technologies
• No mechanical impairment of the process equipment by using non-
intrusive / non-invasive instrument designs
• Radiometric level and density measurements
• Ultrasonic Clamp on flow measurement
• Skin point temperature measurements
Mechanical assemblies with predictable failure modes
Rupture
Disk holder
Predetermined breaking point
Slide 9
Annunciation
Opening behind
second line of
defense
Alain ENGELS
10. 23/04/2015
Safety BY DESIGN – A life time commitment
• Manufacturing quality assurance
• Material traceability
• Positive Material Identification (PMI)
testing
• Radiographic (RT) testing
• Dye penetrant (DPI) testing
• Welding Procedure Qualification Reports
• Hydrostatic pressure testing
• Helium leakage testing
Mechanical integrity ... Safety in the manufacturing phase
Slide 10 Alain ENGELS
11. 23/04/2015
Manufacturing quality assurance
• The quality assurance systems at Endress+Hauser are based on ISO
defined criteria and are regularly audited by outside agencies.
• ISO 9001 Quality Management System
• ISO 14001 Environmental Management System
• OHSAS 18001Occupational Health and Safety Management System
• Each employee in our organization shares the responsibility for
consistently producing the products expected by our customers
• Dedication to quality and continuous quality improvement is cultural
at Endress+Hauser….and our safety message as well!
Reference resources slide for more information and access
Slide 11 Alain ENGELS
12. 23/04/2015
Material traceability
• Maintaining absolute material identification, inventory and
traceability from incoming stock to finished delivered product and
documentation is a core strength of Endress+Hauser manufacturing.
• Material traceability and sometimes proof of traceability is required
by process plant engineering and construction operations to ensure
predictable containment integrity
Slide 12 Alain ENGELS
13. 23/04/2015
Positive Material Identification (PMI)
• Endress+Hauser uses PMI testing as a non-destructive method which does not
affect the material properties. It is not a substitute for a traceability certificate
• PMI testing is performed by emitting X-rays on the material to be tested, which
then responds by sending out XRF (X-ray fluorescence) signals of varying energy
and intensity depending on its chemical composition. The XRF signals are then
recorded by an XRF analyze
• Studies show that in Petrochemical and Refinery facilities almost half of the
largest losses are a direct result of failures in piping systems. PMI testing is
commonly used method to eliminate any material mixing errors
Slide 13 Alain ENGELS
14. 23/04/2015
Radiographic (RT) testing
• Endress+Hauser uses industrial radiography or
X-ray testing to inspect materials for hidden flaws
to reduce risk
• Reveals material defects (visible as well as hidden)
on metallic materials .
• Especially well suited for welding seam analysis
since even very small defects can be identified.
• Non-destructive as it does not affect the material
properties or leave any marks on the measured
surface.
• Report generated by qualified Endress+Hauser
personnel is included with the instrument
documentation when specified
Slide 14 Alain ENGELS
15. 23/04/2015
Dye penetration (DPI) testing
• Dye Penetrant Inspection (DPI), also called Liquid Penetrant
Inspection (LPI) or Penetrant Testing (PT), is used by
Endress+Hauser to locate surface-breaking defects in all non-porous
materials
• LPI is used to detect casting, forging and welding surface defects such
as hairline cracks, surface porosity, leaks in new products, and
fatigue cracks on components
Slide 15 Alain ENGELS
16. 23/04/2015
Welding procedure qualification
• Welding seams on many Endress+Hauser products are produced by automatic
welding machines according to instrument specific WPQR/WPS (Welding
Procedure Qualification Record/Welding Procedure Specification) and
supervised/controlled by approved welding engineers.
• Frequent inspection of both welding machines and the resulting welding seams are
conducted to maintain the highest quality demands and regulatory requirements.
• Customers can fully rely on the welding seam quality of any Endress+Hauser
welded device
Slide 16 Alain ENGELS
17. 23/04/2015
Hydrostatic pressure testing
• Hydrostatic testing is a safer way to verify the integrity of a
manufactured instrumentation component that is designed for
pressure service.
• Many Endress+Hauser components are 100% tested while others are
tested to meet specific customer or industry requirements
Slide 17 Alain ENGELS
18. 23/04/2015
Helium leakage testing
• Leak testing is part of the
Endress+Hauser non-
destructive test NDT portfolio
that can be applied to a
fabricated component to verify
it is leak proof
• For example, Liquiphant
extensions are 100% Helium
tested to ensure component
welding is fully accomplished
and there are no leak points
Slide 18 Alain ENGELS
19. 23/04/2015
Safety DURING OPERATIONS – A life time commitment
• Examples of Endress+Hauser
Mechanical Integrity in field
operations
Mechanical integrity diagnostics
Inherently safer components
Process containment
Mechanical integrity ………. Safety in the field operation phase
Slide 19 Alain ENGELS
20. 23/04/2015
Examples of mechanical integrity in field operations
Levelflex
level
Liquiphant
Soliphant
levelswitch
Cerabar/
Deltabar
pressure
Prowirl
Vortex
flow
iTHERM®
StrongSens
temperature
Memosens
Analytical
Promass
Coriolis
Mass flow
Engineered
Temperature
Slide 20 Alain ENGELS
21. 23/04/2015
Liquiphant - Engineering at a glance
Special Features:
• operating temperatures -60 to
280 °C ( -75 to 535°F) (300°C
(570°F) for max. 50 h cumulated)
• pressures up to 100 bar ( 1450 psi)
• highly corrosion resistant material
Alloy C22 (2.4602)
• Including welded-in gas tight feed-
through (second line of defense)
FTL7x
electronic-
insert
Welded gas
tight feed-
through
(second line of
defense)
temperature
spacer part
Ex d -
thread
Piezo-stack drive
vibrating fork
Alain ENGELSSlide 21
The gas tight feed-through prevents e.g. leakage of toxic media
Highest Safety Even in Case of Damaged Sensor
22. 23/04/2015
Soliphant M – engineering at a glance
Improved housing
Smaller
More vibration resistant
through new clamping disk
New seal for F15
Dip switches for
selection of:
Sensitivity
Switching delay
Min/Max function
Diagnosis
Climate seal
NAMUR electronics
New threaded drive
Welding seam is eliminated
Smaller and stronger
316L sensor material
No material mix
Optional abrasive
resistant coatings
2 fork types
Short fork for small tanks
1¼“ NPT diaphragm
Save sensor circuit
SIL 2
Gas-tight feedthrough for
Ex d/de (FTM51, FTM52)
New fork geometry
Stronger root
Slide 22 Alain ENGELS
23. 23/04/2015
Cerabar S/Deltabar S - Secondary Containment
Ceramic Sensor
• gas tight containment to 120 bar (1740 psi)
• diagnostics in DP cell advising of membrane
rupture
Metal Sensor
• pressurized containment (gas tight
feed through, 400 bar (5800 psi) proven)
• completely welded membrane, no seals
Cerabar S
Deltabar S
Differential pressure Sensor
• containment to 1050 bar (15225 psi)
• function control
• withstands alternating loads
Alain ENGELSSlide 23
The gas-tight feed through prevents leakage of medium in case of failure
Highest safety by second process barrier
24. 23/04/2015
Levelflex – FMP54 – Heavy duty under harsh conditions
FMP54
Special Features:
• Robust design and gas tight glass feed-
through
• -196 to +450 °C (-320 to 840 °F)
• Pressures up to 400 bar (5800 psi)
• High diffusion resistance using
ceramic coupling and graphite seal
• Resistant against Superheated steam
(ceramic seal) – application in steam
boilers acc. to EN12952/12953 (NM,
HW, Range)
• Finite element simulations
graphite
2nd process
containment
(gas tight glass feed-
through)
ceramic
Alain ENGELSSlide 24
The gas tight feed-through prevents e.g. leakage of toxic media
Highest Safety at High Pressure and High Temperature
25. 23/04/2015
Proline Prowirl – The reliable multi talent body
Application
example:
Loading of liquid
nitrogen at
-196°C/-320°F
Special features:
Extremely robust basic body
design
Temperatures -200 to 400°C
(-325 to 750°F) (optional
450°C (840°F))
Pressure levels up to PN250/
ANSI 1500 lb
Material stainless steel
(standard), Alloy C-22 (e.g.
corrosive applications)
Proline Prowirl
Shrunk and welded-
in bluff body ensures
safety during steam
hammers
Alain ENGELSSlide 25
High reliability and high life time even under extreme process conditions
(pressure, temperature)
26. 23/04/2015
Proline Prowirl – the reliable multi-talent sensor
Special Features:
• Robust and unique DCS-Sensor
technology
• No aging or wear
• Insensitive versus water hammers
• Highest vibration resistance
(1g at 10…500Hz)
• Insensitive versus temperature shocks
(150K/s)
• Second containment
• Flow rate up to 120m/s (393 fps)
• Proven in use – above 250.000
installed Sensors
DCS = Differential Capacitance Sensor
Gas tight
Glass feed-through
Alain ENGELSSlide 26
Unique DSC-Sensor technology with second containment
High Reliability, Safety and Long Term Stability
containment
HP version
up to 160Bar
27. 23/04/2015
Promass E200/F200 – Two wire-Coriolis-mass meter
Special Features:
• robust housing offers maximum
operation safety in harsh environment
• industrial standards and requirements
consistently realized
Promass E 200 – Standard device lay
length according to NE132 (NAMUR)
Promass F 200 – the market leader in
two wire technology
Alain ENGELSSlide 27
Increases safety and reduces costs for planning, procurement and operation
max. safety with standardized two wire concept
28. 23/04/2015
Memosens is safe in all aspects
Memosens simplifies the operation
• Simply connect the sensors and they deliver reliable values immediately.
• Calibrate the sensors in the lab and exchange them on site in no time.
Memosens increases plant safety
• The inductive plug-in head eliminates all problems due to moisture.
• Digital transmission displays errors actively and enables you to react immediately.
• Simply exchanging the sensors in the field increases availability of measuring point.
Forms the basis for the first certified SIL 2 analytical measurement platform
Highest measuring safety and minimized risk for maintenance staff
inductive signal transfer
inductive energy supply
pH/ORP Oxygen Conductivity Chlorine
Slide 28 Alain ENGELS
29. 23/04/2015
Retractable holder–safe port to process for liquid analysis
Cleanfit CPA450 with service friendly safety
locking device:
• holds max pressure up to 12 bar ( 170 psi)
• avoids opening the retractable under
process pressure
Enhanced safety in the insertion position
• lock ring and
• safety locking device made from 316L
Cleanfit CPA472D with safe blocking system:
• No pneumatic positioning in process if a
sensor is not installed
Slide 29 Alain ENGELS
30. 23/04/2015
iTHERM® StrongSens
Robust thermometer with thin film sensor
Special features:
• Robust Pt100 metering sensor with high
vibration resistance for temperatures up to
500°C (60g)
• Robust verified and “calculated” design
Alain ENGELSSlide 30
Unique sensor technology for demanding applications
Longest life time with optimized operation safety
31. 23/04/2015
Thermowell Calculation
Verification of the mechanical strength of a
thermowell for the individual process
conditions.
Calculation according to DIN 43772 or
ASME/ANSI PTC 19.3
Is the thermowell able to withstand the process
conditions?
Static process pressure
Dynamic flow pressure
Flow induced vibrations
Strength of material at process temperature
Slide 31 Alain ENGELS
32. 23/04/2015
Temperature Engineered Solution
Diagnostic and containment chamber –
second sealing barrier
Individual
thermowells –
first sealing
barrier
Connections for diagnostic chamber monitoring
Multipoint with Dual-sealing barriers
Special features:
• Highest plant safety due to dual
sealing barriers
• Safe diagnostic chamber monitoring
under pressure ensures continuous
plant operation
• Replaceable sensing elements
ensures continuous plant operation
• Advanced diagnostics capabilities
Alain ENGELSSlide 32
Dual seal and diagnostic functions ensure …
Safe plant operation in high risk environment
33. 23/04/2015Slide 33
Temperature Engineered Solution– Multipoint TM911
Unmatched safety concept with up to 3 barriers
Safe operation also in fault condition (leakage)
No unplanned shut downs!
Alain ENGELS
34. 23/04/2015
Mechanical integrity planning
• Endress+Hauser provide tools to take risk out of specifying the right
mechanical components for specific service
• Endress+Hauser trained personnel and customers who have the
experience or Endress+Hauser training rely on these tools
Alain ENGELSSlide 34
Applicator
&
Selection Guides